CN103496164B - Automatic stamping welding integration unit of interphase insulation pieces H - Google Patents
Automatic stamping welding integration unit of interphase insulation pieces H Download PDFInfo
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- CN103496164B CN103496164B CN201310433780.4A CN201310433780A CN103496164B CN 103496164 B CN103496164 B CN 103496164B CN 201310433780 A CN201310433780 A CN 201310433780A CN 103496164 B CN103496164 B CN 103496164B
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Abstract
The invention relates to mechanical automation equipment, and discloses an automatic stamping welding integration unit of an interphase insulation pieces H. The automatic stamping welding integration unit is provided with a base and is characterized in that the left end of the base is provided with a material frame, and the material frame is provided with two polyester insulating tape main discs which are arranged in a side-by-side manner through a revolving shaft; the two polyester insulating tape main discs are provided with wide insulating tapes in a winding manner, left and right groups of broadband feeding devices are arranged on the base, and the horizontal straight line feeding is realized through clamping the two wide insulating tapes; the base is positioned between the two groups of feeding devices, the base is provided with a gap stamping device and an ultrasonic welding machine in a left-right manner, and the opposite surface of the ultrasonic welding machine is provided with a narrow insulating tape feeding assembly; a narrow tape cutting device is arranged on the front end of the narrow insulating tape feeding assembly and can closely adjoin the insulating tapes; the right end of the base is provided with a finished product cutting separating device. The automatic stamping welding integration unit provided by the invention has the advantages that the automatic production is realized, the production efficiency is high, the product quality is good, the labour intensity is greatly reduced, the production cost is reduced, and the automatic stamping welding integration unit is mainly used for manufacturing the interphase insulation piece H in a refrigeration compressor.
Description
Technical field
The present invention relates to mechanical automation equipment, especially a kind of phase insulation H sheet automatically punching welding integration unit.
Background technology
Motor principal phase, parafacies overhang insulation generally adopt phase insulation H sheet, see Fig. 2, it is made up of the arrowband in two vertical broadbands and two lateral connection broadbands, prior art uses whole sheet to adopt mould punching to form, stock utilization is extremely low, is only 36%, and product iron core height is higher, utilization rate is lower, causes great insulating materials to waste.For reducing insulating materials waste, some producers adopts and is first cut into alternate, connecting band, then both are carried out human weld forms, and divide into two procedures like this and has come, though saved insulating materials, but dropped into human cost.Increasingly in short supply with present social surplus labour, under recruitment famine, how to eliminate the negative effect that production cost goes up, crew shortage causes, become many enterprises have to faced by problem, therefore, think hard in renewal of the equipment, technology, reduce recruitment on improving, promote the transition and upgrade of product manufacturing, improve production automation level, to reduce the demand to labour, become the vital task that some labor-intensive enterprises are recent.
Summary of the invention
Object of the present invention will solve traditional disposable punching phase insulation H sheet material waste greatly exactly, and production efficiency is low to adopt artificial stamping-out to weld step by step, the amount of labour used is large, labour intensity, the problems such as unstable product quality, provide a kind of phase insulation H sheet automatically punching welding integration unit.
Concrete scheme of the present invention is: phase insulation H sheet automatically punching welding integration unit, there is base, it is characterized in that: at the left end of base, bin is housed, bin is provided with two the polyester insulating tape masters be arranged side by side by rotating shaft, two polyester insulating tape masters have all installed around wide insulating tape, base is provided with the two groups of broadband pay-offs in left and right, clamp two wide insulating tapes and realize horizontal linear feeding, on base between two groups of pay-offs, be furnished with punching about point and lack device and ultrasonic welding machine, narrow insulating tape feeding assembly is installed on the opposite of ultrasonic welding machine, this feeding assembly has support, the tail end of support is provided with bin and is provided with two insulating tapes that are arranged side by side by rotating shaft and pays dish, two insulating tapes are paid on dish and have been installed around narrow insulating tape, support is installed arrowband pay-off, clamp two narrow insulating tapes and realize longitudinal linear feeding, and at narrow insulating tape feeding assembly foremost, near wide insulating tape, arrowband shearing device is installed, at the upper right-hand member of base, finished product is installed and cuts off separator.
Punching described in the present invention lacks device and includes miniature punch press and be arranged on miniature punch press rushes scarce upper and lower mould, completes punching phase insulation H sheet designing breach.
The left and right that is left and right and broadband, the right pay-off being positioned at the scarce device of punching in the present invention on base is all provided with binder guider, to guide the horizontal linear feeding of wide insulating tape, this device includes supporting base, and supporting base is provided with gathering sill, is just provided with elastic pressuring plate to gathering sill.
On the support of narrow insulating tape feeding assembly, be provided with binder guider in the present invention, to guide the longitudinal linear feeding of narrow insulating tape, this device includes supporting base, and supporting base is provided with gathering sill, is just provided with elastic pressuring plate to gathering sill.
The pay-off of broadband described in the present invention and arrowband pay-off are by carrying manipulator secretly and driving the cylinder composition carrying manipulator rectilinear motion secretly.
The design length that the shearing device of arrowband described in the present invention and finished product separator complete narrow insulating tape respectively by miniature punch press and knife edge die or cutter composition cuts off and finished product separation cut.
Operation principle of the present invention is: the spacing of two wide insulating tapes is by two vertical plate 28 pitch arrangement of phase insulation H sheet, and the spacing of two narrow insulating tapes is by two lateral connection sheet 29 pitch arrangement (see Fig. 1) of insulation H sheet.During production, first broadband pay-off action simultaneously in two, left and right clamps the height distance of two wide insulating tapes stepping phase insulation H sheet forward, the design breach on phase insulation H sheet two vertical plate 28 is gone out in the scarce device work of punching, restart two broadband pay-off steppings once, then two wide insulating tape punchings lack the welding position that part arrives ultrasonic welding machine.Now arrowband pay-off action clamps the lateral separation of two narrow insulating tapes stepping one insulation H sheet forward, the leading portion of two narrow insulating tapes is just in time taken be placed on two wide insulating tapes to form H type structure; Start arrowband shearing device, the leading portion of narrow insulating tape is separated with material strip.Start ultrasonic welding machine, the lap-joint of aiming at two wide insulating tapes and two narrow insulating tapes welds; Start the wide insulating tape pay-off in left and right, the width insulating tape part after welding is good cuts off separator by finished product, cuts off and is separated, and the machine so repeatedly works and can automatically produce phase insulation H sheet continuously.
The present invention designs ingenious, compact conformation, easy to operate, quick, reliable operation, constant product quality, achieve the punching automatically continuously of phase insulation circle, the integration of enclosure welding is produced, simplify process operations, reduce operation labour intensity, a people can be realized and look after operation multiple devices simultaneously, greatly reduce the demand to labour, reach the object that material-saving is reduced burden and increased efficiency, there is great economic benefit and social benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation of phase insulation H sheet;
Fig. 2 is general structure of the present invention (overlooking) schematic diagram;
Fig. 3 is the upward view that punching lacks patrix;
Fig. 4 is the top view that punching lacks counterdie;
Fig. 5 is arrowband shearing device (master looks) schematic diagram;
Fig. 6 is arrowband shearing device (overlooking) schematic diagram;
Fig. 7 is the main sectional view of binder guider;
Fig. 8 is binder guider left view.
In figure: 1-polyester insulating tape master, 2-rotating shaft, 3-bin, 4-base, 5-cylinder, 6-carry manipulator secretly, 7-binder guider, 8-punching lacks device, 9-ultrasonic welding machine, 10-right broadband pay-off, 11-finished product cuts off separator, 12-arrowband shearing device, 13-support, 14-arrowband pay-off, 15-bin, dish paid by 16-polyester insulating tape, 17-narrow insulating tape, 18-binder guider, 19-left broadband pay-off, 20-wide insulating tape, 21-punching lacks patrix, 22-punching lacks counterdie, 23-miniature punch press, 24-knife edge die, 25-gathering sill, 26-supporting base, 27-elastic pressuring plate, 28-vertical plate, 29-lateral connection sheet.
Detailed description of the invention
See Fig. 2, the present invention has base 4, particularly: at the left end of base 4, bin 3 is housed, bin 3 is provided with two the polyester insulating tape masters 1 be arranged side by side by rotating shaft 2, two polyester insulating tape masters 1 have all installed around wide insulating tape 20, base 4 is provided with the two groups of broadband pay-offs 19 and 10 in left and right, clamp two wide insulating tapes 20 and realize horizontal linear feeding, on base 4 between two groups of pay-offs, be furnished with punching about point and lack device 8 and ultrasonic welding machine 9, narrow insulating tape feeding assembly is installed on the opposite of ultrasonic welding machine 9, this feeding assembly has support 13, the tail end of support 13 is provided with bin 15 and is provided with two insulating tapes that are arranged side by side by rotating shaft 2 and pays dish 16, two insulating tapes are paid on dish 16 and have been installed around narrow insulating tape 17, support 13 is installed arrowband pay-off 14, clamp two narrow insulating tapes 17 and realize longitudinal linear feeding, and at narrow insulating tape feeding assembly foremost, near wide insulating tape, arrowband shearing device 12 is installed, at the upper right-hand member of base 4, finished product is installed and cuts off separator 11.
Punching described in the present embodiment lack device 8 include miniature punch press 23 and be arranged on miniature punch press 23 rushes scarce upper and lower mould 21 and 22(see Fig. 3,4), complete punching phase insulation H sheet designing breach.
The left and right that is left and right and broadband, the right pay-off 10 being positioned at the scarce device 8 of punching in the present embodiment on base 4 is all provided with binder guider 7, and on the support 13 of narrow insulating tape feeding assembly, binder guider 18 is installed, described binder guider 7 is identical with 18 structures, see Fig. 7,8, it includes supporting base 26, supporting base 26 is provided with gathering sill 25, is just provided with elastic pressuring plate 27 to gathering sill 25.
The pay-off of broadband described in the present embodiment and arrowband pay-off 14 are by carrying manipulator 6 secretly and driving the cylinder 5 carrying manipulator rectilinear motion secretly to form.
The shearing device of arrowband described in the present embodiment 14 and finished product separator 11 form by miniature punch press 23 and knife edge die 24 design length completing narrow insulating tape 12 respectively to cut off and finished product separation cut (see Fig. 5,6).
Claims (6)
1. phase insulation H sheet automatically punching welding integration unit, there is base, it is characterized in that: at the left end of base, bin is housed, bin is provided with two the polyester insulating tape masters be arranged side by side by rotating shaft, two polyester insulating tape masters have all installed around wide insulating tape, base is provided with the two groups of broadband pay-offs in left and right, clamp two wide insulating tapes and realize horizontal linear feeding, on base between two groups of broadband pay-offs, be furnished with punching about point and lack device and ultrasonic welding machine, narrow insulating tape feeding assembly is installed on the opposite of ultrasonic welding machine, this feeding assembly has support, the tail end of support is provided with bin, bin is provided with two polyester insulating tape bracket panels that are arranged side by side by rotating shaft, two polyester insulating tape bracket panels have installed around narrow insulating tape, support is installed arrowband pay-off, clamp two narrow insulating tapes and realize longitudinal linear feeding, and at narrow insulating tape feeding assembly foremost, near wide insulating tape, arrowband shearing device is installed, base is positioned at right-hand member, finished product is installed and cuts off separator.
2. phase insulation H sheet automatically punching welding according to claim 1 integration unit, is characterized in that: described punching lacks device and includes miniature punch press and be arranged on miniature punch press rushes scarce upper and lower mould, completes punching phase insulation H sheet designing breach.
3. phase insulation H sheet automatically punching welding integration unit according to claim 1, it is characterized in that: the left and right that is left and right and broadband, the right pay-off being positioned at the scarce device of punching on base is all provided with binder guider, this binder guider includes supporting base, supporting base is provided with gathering sill, is just provided with elastic pressuring plate to gathering sill.
4. phase insulation H sheet automatically punching welding integration unit according to claim 1, it is characterized in that: on the support of narrow insulating tape feeding assembly, binder guider is installed, this binder guider includes supporting base, and supporting base is provided with gathering sill, is just provided with elastic pressuring plate to gathering sill.
5. phase insulation H sheet automatically punching welding integration unit according to claim 1, is characterized in that: described broadband pay-off and arrowband pay-off are by carrying manipulator secretly and driving the cylinder composition carrying manipulator rectilinear motion secretly.
6. phase insulation H sheet automatically punching welding integration unit according to claim 1, it is characterized in that: described arrowband shearing device and finished product cut off separator by miniature punch press and knife edge die composition, and the design length completing narrow insulating tape respectively cuts off and finished product separation cut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310433780.4A CN103496164B (en) | 2013-09-23 | 2013-09-23 | Automatic stamping welding integration unit of interphase insulation pieces H |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310433780.4A CN103496164B (en) | 2013-09-23 | 2013-09-23 | Automatic stamping welding integration unit of interphase insulation pieces H |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103496164A CN103496164A (en) | 2014-01-08 |
| CN103496164B true CN103496164B (en) | 2015-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310433780.4A Active CN103496164B (en) | 2013-09-23 | 2013-09-23 | Automatic stamping welding integration unit of interphase insulation pieces H |
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Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1131745A (en) * | 1966-04-01 | 1968-10-23 | Taylor Ltd C F | Wrapping machine |
| US4045271A (en) * | 1976-10-29 | 1977-08-30 | Cavitron Corporation | Ultrasonic method and apparatus for manufacturing brassiere tapes |
| CN102437436B (en) * | 2011-09-22 | 2013-07-03 | 无锡华联科技集团有限公司 | Welding conduction mechanism of H-type steel horizontal assembly welding machine |
| CN203472155U (en) * | 2013-09-23 | 2014-03-12 | 黄石艾博科技发展有限公司 | Phase-to-phase insulation H-sheet automatic punching and welding integrated machine set |
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| CN103496164A (en) | 2014-01-08 |
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Effective date of registration: 20200914 Address after: No.9, Ganghu Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province Patentee after: Daye Dongai Electric Co.,Ltd. Address before: 435006, Huangshi, Hubei province Daye Luo Bridge Industrial Park Patentee before: HUANGSHI AIBO TECHNOLOGY DEVELOPMENT Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 435006 No.9 Ganghu Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province Patentee after: Huangshi Dongbei Motor Co.,Ltd. Address before: 435006 No.9 Ganghu Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province Patentee before: Daye Dongai Electric Co.,Ltd. |