CN1912211B - Production process of shuttle textile and its production equipment split axle machine - Google Patents
Production process of shuttle textile and its production equipment split axle machine Download PDFInfo
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- CN1912211B CN1912211B CN2006100373943A CN200610037394A CN1912211B CN 1912211 B CN1912211 B CN 1912211B CN 2006100373943 A CN2006100373943 A CN 2006100373943A CN 200610037394 A CN200610037394 A CN 200610037394A CN 1912211 B CN1912211 B CN 1912211B
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Abstract
The invention discloses a new type tatting cloth production flow. It includes grey yarn beaming, axial dyeing, sizing, and weaving. It feature is that it adds split axle between the axial dyeing and sizing in which split axle device make the long axial dyeing beam yarn be of exact length that has even strain and can be directly used in sizing. Its advantages are that it can divide the long beam into direct useful sizing beam with even strain and exact length; it is only need one or two operators to finish split axle; it can omit yarn loosing, bobbin dyeing dehydrating, bobbin dyeing drying, coning, bobbin separating part of the tatting cloth production flow; thus it can increase production speed, reduce labor intensity and the cost.
Description
Technical field
The present invention relates to the yarn dyeing of textile industry tatting production process, whole slurry technology, is a kind of novel textile machinery, has more represented a kind of novel dyeing and finishing technique.Split axle machine has promptly been simplified production procedure in the adding of yarn dyeing, warping process, has reduced production cost again, and certain impetus is played in the development of textile industry.The present invention is applicable to yarn dyeing and the warping in the Woven Fabrics production procedure.
Background technology
Along with rising steadily of production costs such as artificial, the energy, continuous progress in science and technology needs manufacturing administrative staff of textiles and technical staff to be devoted to seek more convenient, production method efficiently.
On the one hand, the Weaving device merchant is continually developing efficient, energy-conservation equipment for dyeing and finishing, and large quantities of advanced persons' equipment for dyeing and finishing technology is developed application, and textile dyeing and finishing enterprise is also in the update of accelerating equipment.On the other hand, textiles manufacturing enterprise also pay attention to day by day transforms voluntarily, develops some efficient, energy-conservation dyeing and finishing techniques voluntarily, can reduce cost, and can simplify flow process again, enhances productivity.
In traditional yarn-dyed fabric production method, the flow process (to call flow process 1 in the following text) that some little lists (in 2500 meters of the cloth length) are produced needs through following operation:
Pine yarn → bobbin dyeing → winder → minute tube → warping → sizing → weave cotton cloth (flow process 1)
Loose yarn in the flow process 1: on loose yarn machine, raw yarn is wound up into uniformly on the bobbin of dyeing usefulness, to produce the cheese that density satisfies the bobbin dyeing requirement.
Winder: on bobbin winder, dyeing cheese is later carried out the coiling again of bobbin alone, to choose the yarn of uneven dyeing, improve the bobbin moulding, improve thread density.
Divide tube: according to technological requirement, will with bobbin winder each bobbin be reeled, produce even tension, length unanimity and the number cheese consistent with warp thread quantity through the yarn of bobbin dyeing.
Because loose yarn, winder, branch tube all are to carry out independent coiling to each one thread on bobbin winder, therefore whole winder, branch tube process need expend a large amount of time, manpower and have taken a large amount of equipment capacities.
And little single another flow process (to call flow process 2 in the following text) of producing needs through following operation:
Raw yarn warping → axle dyes → sizing → weave cotton cloth (flow process 2)
Summary of the invention
Purpose of the present invention is intended to overcome the deficiency of prior art and equipment and a kind of yarn dyeing in the middle of simplifying from the raw yarn to the sizing is provided, and the warping process is with the production procedure and the production equipment split axle machine thereof of the novel Woven Fabrics that reaches remarkable saving manpower and cost.
The object of the present invention is achieved like this:
A kind of production procedure of novel Woven Fabrics, comprise that raw yarn warping, axle dye, sizing and weaving cotton cloth, it is characterized in that after axle dyes, increase the split axle step before the sizing, it is accurate as length promptly to use split axle machine that axle is dyed the long beamed yarn split axle of the length of cylinder, even tension and can be directly used in the beamed yarn of sizing.
A kind of production equipment split axle machine of novel Woven Fabrics, comprise bearing block 7, reduction box 6, motor rice, it is characterized in that transmitting power to shaft joint 5 through reduction box 6 by the motor M on the right, in the middle of axle 8 is locked in by the two ends chuck, left end is scalable chuck, installation rotation hand wheel 9 when axle 8 walks toward outside chuck to increase the space, to rise between chuck through axle 8, rotation hand wheel 9 lockings are through axle 8, lifting reed platform 3 is fixing by reed platform lifting support 16, accepts transmission power by chain 19, and by the interior cam of establishing 17 realize the reed platforms about, side-to-side movement; The yarn for the treatment of lease making axle 11 on axle 8, is provided with accurate meter long Total decoder 4 at the right-hand member of deflector roll 2 through dent 20 and deflector roll 2 uniform winding.
---about described lifting reed platform 3 is provided with, the dent 20 that swings, hunting range is 1 centimeter.
---described deflector roll 2 can be driven by yarn.
---a side of described deflector roll 2, be provided with power-on protection railing 13 through the top of axle 8, railing lifts state machine and can not turn round.
---describedly can be provided with 1 to 4 through axle 8.
---described through axle 8 reel for yarns around velocity interval be 0～250 meter/minute.
---describedly treat that branch spindle nose part scope of lease making axle 11 is 500～1000.
By research to Woven Fabrics production procedure, personnel's configuration, board configuration, invented a kind of new textile machine, comprise the use of a kind of new Woven Fabrics production procedure that brings after this machine comes into operation, realized alleviating the workload of loose yarn, bobbin dyeing dehydration, bobbin dyeing oven dry, winder, branch tube, simplify production procedure, save the effect of cost.
The present invention is equipped with compressed-air brake on creel, the tension force of yarn in the time of guaranteeing split axle, and when guaranteeing that yarn is shut down in operation process, can not cause loose yarn because of inertia.
About the present invention design has, the reed platform that swings, can effectively prevent beamed yarn and head, strand head, prevent through the axle hard-edge.
The present invention designs below the reed platform the blowing device of intermittently up blowing, and can prevent effectively that beamed yarn is by flying contamination.
The present invention design has the deflector roll that can be driven by yarn, and the deflector roll side is equipped with number recorder, can measure the length of split axle yarn according to the number of turns that deflector roll rotates accurately.
Die Design of the present invention has the power-on protection railing, and machine can not turn round when railing lifts, and can play the protective effect to operating personnel.
In sum, the present invention compared with prior art has following advantage:
1) realized with length big through axle, be divided into accurately even tension, length accurately and fully can be used for sizing through axle.
2) only need one to two block lathe work operation, just can finish split axle work.
3) process of the loose yarn in the technological process that a part of Woven Fabrics can be produced, bobbin dyeing dehydration, bobbin dyeing oven dry, winder, branch tube is omitted.Both accelerate manufacturing schedule, reduced labour intensity again, reduced production cost.
Description of drawings
Fig. 1 is the schematic diagram of a kind of form split axle machine of the present invention.
Fig. 2 is the schematic side view of a kind of form split axle machine of the present invention.The line that the arrow mark is arranged among the figure is the yarn route, yarn direction when line upward arrow sign direction is split axle.
Fig. 3 is the lifting reed platform motion schematic diagram of a kind of form split axle machine of the present invention.
In Fig. 1-Fig. 3,1 is support, and 2 is deflector roll, and 3 are lifting reed platform; 4 is Total decoder, and 5 is shaft joint, and 6 is gearbox, and 7 is bearing block; 8 is through axle, and 9 is handwheel, and 10 is through bracing strut, and 11 for treating the lease making axle; 12 is yarn, and 13 is the power-on protection railing, and 14 is bearing; 15 is dent degree of tightness adjusting screw(rod), and 16 is reed platform lifting support, and 17 is cam; 18 is power motor, and 19 is chain, and 20 is dent.
The specific embodiment
Have effect below in conjunction with specific embodiment detailed description the solution of the present invention and institute, but can not constitute any qualification the scope of the present invention.
During enforcement, make split axle machine earlier, with reference to Fig. 1-Fig. 3, that each parts of split axle machine are successful by designing the model machined or purchasing the profiled part assembly and adjustment.
Embodiment one: 80S/2 newly spins; Dyeing is for dark; Sizing requires through 14 of the number of axle; 1110 meters of each beamed yarn length; Through 586 of spindle nose parts.Then need 14 * 1110 meters * 586=9106440 of processing rice yarn altogether.
Utilization flow process 1 is produced:
Pine yarn: 800 meters/minute of loose yarn locomotive speed; 80000 meters in each bobbin;
Need loose yarn to divide 9106440 meters/80000 (meter /)=114 yarns
Each yarn needs the branch tube time to be 80000 meters/800 in (rice/minute)=100 minutes approximately
The production real time is about 100 minutes, needs two machines, a spinner.
Bobbin dyeing: the bobbin dyeing time is 10 hours, needs a dye vat, on average needs two operative employees.
Dehydration, oven dry: need a Water Extraction Machinery, an operative employee to work 2 hours.
Need a dryer, an operative employee to work one hour.
Winder: 600 meters/minute of the bobbin winder speed of a motor vehicle; 80000 meters in each bobbin;
The production real time is about 120 minutes, needs two machines, a spinner.
Divide tube: divide 600 meters/minute of the tube speed of a motor vehicle; 14 * 1110 meters=15540 meters in each bobbin;
Producing the real time is 240 minutes, needs a machine, a spinner.
Warping: 500 meters/minute of the warping speed of a motor vehicle; The dress yarn, arrange reed, about 60 minutes of the time of doffing;
Producing the real time is 180 minutes, on average needs two to produce the worker.
Use split axle of the present invention production: 7 axles of raw yarn warping, it is 14 axles that 2270 meters on each axle, axle dye the back split axle, 1110 meters on each axle.
Raw yarn warping: 500 meters/minute of the warping speed of a motor vehicle; The dress yarn, arrange reed, about 60 minutes of the time of doffing;
Producing the real time is 180 minutes, on average needs two to produce the worker.
Axle dyes: the axle time of dying is 10 hours, needs a dye vat, on average needs two operative employees.
Split axle: average 120 meters/minute of the split axle speed of a motor vehicle; Producing the real time is 360 minutes; On average need two operative employees.
From above embodiment as can be seen, utilization split axle flow process will be saved a large amount of board production capacity and manpower.
Claims (8)
1. the split axle machine of a novel Woven Fabrics, comprise bearing block (7), reduction box (6), motor (M), it is characterized in that transmitting power to shaft joint (5) through reduction box (6) by motor (M), in the middle of axle (8) is locked in by the two ends chuck, left end is scalable chuck, installation rotation hand wheel (9) when axle (8) walks toward outside chuck to increase the space, to rise between chuck through axle (8), rotation hand wheel (9) locking is through axle (8), lifting reed platform (3) is fixing by reed platform lifting support (16), accepts transmission power by chain (19), and by about the interior cam of establishing (17) the realization reed platform, side-to-side movement; The yarn for the treatment of lease making axle (11) on axle (8), is provided with Total decoder (4) that accurate meter grow at the right-hand member of deflector roll (2) through dent (20) and deflector roll (2) uniform winding.
2. the split axle machine of novel Woven Fabrics according to claim 1, it is characterized in that described lifting reed platform (3) be provided with about, the dent (20) that swings, hunting range is 1 centimeter.
3. the split axle machine of novel Woven Fabrics according to claim 1 is characterized in that described deflector roll (2) can be driven by yarn.
4. the split axle machine of novel Woven Fabrics according to claim 1, it is characterized in that described deflector roll (2) a side, be provided with power-on protection railing (13) through the top of axle (8), railing lifts state machine and can not turn round.
5. the split axle machine of novel Woven Fabrics according to claim 1 is characterized in that describedly can being provided with 1 to 4 through axle (8).
6. the split axle machine of novel Woven Fabrics according to claim 1, it is characterized in that described through axle (8) reel for yarn around velocity interval be 0～250 meter/minute.
7. the split axle machine of novel Woven Fabrics according to claim 1 is characterized in that describedly treating that branch spindle nose part scope of lease making axle (11) is 500～1000.
8. production technology of using the novel Woven Fabrics of split axle machine as claimed in claim 1, comprise that raw yarn warping, axle dye, sizing and weaving cotton cloth, it is characterized in that after axle dyes, increase the split axle step before the sizing, promptly use split axle machine with axle dye the long beamed yarn split axle of the length of cylinder as length accurately, even tension and can be directly used in sizing through the axle machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006100373943A CN1912211B (en) | 2006-08-31 | 2006-08-31 | Production process of shuttle textile and its production equipment split axle machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006100373943A CN1912211B (en) | 2006-08-31 | 2006-08-31 | Production process of shuttle textile and its production equipment split axle machine |
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| CN1912211A CN1912211A (en) | 2007-02-14 |
| CN1912211B true CN1912211B (en) | 2011-05-04 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104074007A (en) * | 2014-06-20 | 2014-10-01 | 长兴志恒服装辅料有限公司 | Yarn sizing device capable of separating yarns |
| CN105040224A (en) * | 2015-07-08 | 2015-11-11 | 苏州煜伟纺织有限公司 | Method and device for preparing warp yarns |
| CN115613243B (en) * | 2022-09-30 | 2024-03-29 | 黑牡丹纺织有限公司 | Device for moving upper guide belt of sheet dyeing machine |
Citations (9)
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|---|---|---|---|---|
| EP0517665A1 (en) * | 1991-06-06 | 1992-12-09 | Maschinenfabrik Rieter Ag | Tensioning device |
| CN2238261Y (en) * | 1995-02-13 | 1996-10-23 | 沈阳星光建筑材料集团公司玻璃厂 | Swing roller type disposable warping machine |
| CN2479034Y (en) * | 2001-05-09 | 2002-02-27 | 姜文川 | Feeding batch warping machine |
| EP1219738A1 (en) * | 2000-12-28 | 2002-07-03 | Benninger AG | Method of manufacture of at least two warp beams of identical quality |
| CN2592602Y (en) * | 2002-11-26 | 2003-12-17 | 上海市色织科学技术研究所 | Tension force detection device of sectional warping-sizing machine |
| CN2608464Y (en) * | 2003-03-24 | 2004-03-31 | 韩凯 | Yarn split axle machine |
| CN1644777A (en) * | 2005-02-23 | 2005-07-27 | 万刚 | Cowboy cloth platemaking technology |
| DE202005012287U1 (en) * | 2005-06-22 | 2005-11-03 | H.K.O. Isolier- Und Textiltechnik Gmbh | Warping assembly, to wind bands of warps on a warping cylinder drum, measures the warp band length for a control to set nominal wound lengths at least after the second band is wound |
| CN1807743A (en) * | 2006-01-28 | 2006-07-26 | 祁江汀 | Warp dyeing and multi-shaft winding process, warp dyeing and multi-shaft winding machine |
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2006
- 2006-08-31 CN CN2006100373943A patent/CN1912211B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0517665A1 (en) * | 1991-06-06 | 1992-12-09 | Maschinenfabrik Rieter Ag | Tensioning device |
| CN2238261Y (en) * | 1995-02-13 | 1996-10-23 | 沈阳星光建筑材料集团公司玻璃厂 | Swing roller type disposable warping machine |
| EP1219738A1 (en) * | 2000-12-28 | 2002-07-03 | Benninger AG | Method of manufacture of at least two warp beams of identical quality |
| CN2479034Y (en) * | 2001-05-09 | 2002-02-27 | 姜文川 | Feeding batch warping machine |
| CN2592602Y (en) * | 2002-11-26 | 2003-12-17 | 上海市色织科学技术研究所 | Tension force detection device of sectional warping-sizing machine |
| CN2608464Y (en) * | 2003-03-24 | 2004-03-31 | 韩凯 | Yarn split axle machine |
| CN1644777A (en) * | 2005-02-23 | 2005-07-27 | 万刚 | Cowboy cloth platemaking technology |
| DE202005012287U1 (en) * | 2005-06-22 | 2005-11-03 | H.K.O. Isolier- Und Textiltechnik Gmbh | Warping assembly, to wind bands of warps on a warping cylinder drum, measures the warp band length for a control to set nominal wound lengths at least after the second band is wound |
| CN1807743A (en) * | 2006-01-28 | 2006-07-26 | 祁江汀 | Warp dyeing and multi-shaft winding process, warp dyeing and multi-shaft winding machine |
Non-Patent Citations (2)
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| CN1912211A (en) | 2007-02-14 |
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