CN216338199U - Double-shaft double-speed yarn splicing textile machine - Google Patents
Double-shaft double-speed yarn splicing textile machine Download PDFInfo
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- CN216338199U CN216338199U CN202122529710.1U CN202122529710U CN216338199U CN 216338199 U CN216338199 U CN 216338199U CN 202122529710 U CN202122529710 U CN 202122529710U CN 216338199 U CN216338199 U CN 216338199U
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Abstract
The utility model discloses a double-shaft double-speed yarn splicing textile machine, wherein a fixed rack is sequentially provided with a first bobbin, a second bobbin, a yarn splitting plate, a pre-processing yarn roller, a roller set, a re-processing yarn roller, a first yarn roller set, a first winding bobbin and a second winding bobbin, a driving assembly is arranged on the fixed rack, a first fixed seat, a second fixed seat, a first mounting seat and a second mounting seat are arranged on the fixed rack, the first mounting seat is provided with the second yarn roller set, and the second mounting seat is provided with a third yarn roller set; through set up the twin spool on fixed frame, two receipts spool, the yarn machine is pieced together to padder and a plurality of line roller constitution, through the PLC control system in the control assembly, and then the tension of control first spool and second spool, the rolling speed of control difference makes a coil yarn evenly divide into two, tension and extension when also can making two spools piece together a axle keep unanimous, make the line after mixing can reach the requirement of the technology of weaving, reduce cost of labor and equipment cost.
Description
Technical Field
The utility model relates to the field of weaving, in particular to a double-shaft double-speed yarn splicing textile machine.
Background
In the weaving and sizing industry, a double-warp-beam loom is needed to finish production of special cloth varieties, but the double-warp-beam loom has many problems in production and operation, such as the fact that the conveying speed proportion can only be carried out within a certain range, the components need to be replaced manually when the proportion exceeds the range, the production efficiency is low, the workload is large, and the condition that the quality of finished cloth is affected due to inconsistent cotton yarn tension of two weaving beams often occurs in the weaving process.
In addition, the double-beam loom needs two different warps for production, and for denim, the denim is prepared by adopting a sizing and dyeing combined one-step dyeing process, in the sizing and dyeing process, the dyeing cost is generally determined according to the selected color and the number of meters, the influence of the first warp on the dyeing cost is less, if two batches of denim needs to be produced, two warps with the length of 100 meters and the number of fifty-thousand warps are needed, the dyeing cost needs to be paid twice, the dyeing cost is higher, the labor cost is increased, and theoretically, ten thousand warps required by manufacturers can be made by one sizing and dyeing.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model provides a double-shaft double-speed yarn splicing textile machine.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
a double-shaft double-speed yarn splicing textile machine comprises a fixed rack, wherein a first bobbin and a second bobbin are arranged on the fixed rack, a first winding bobbin and a second winding bobbin are further arranged on the fixed rack, the fixed rack is sequentially provided with the first bobbin, the second bobbin, a yarn splitting plate, a pre-processing bobbin, a rolling mill group, a re-processing bobbin, a first bobbin set, a first winding bobbin and the second winding bobbin from right to left, the fixed rack is provided with driving assemblies respectively corresponding to the first bobbin, the second bobbin, the first bobbin set, the first winding bobbin and the second winding bobbin, the fixed rack is provided with a first fixing seat and a second fixing seat respectively corresponding to the first bobbin and the second bobbin, the fixed rack is provided with a first mounting seat and a second mounting seat respectively responding to the first winding bobbin and the second winding bobbin, and control assemblies are respectively arranged in the first mounting seat and the second mounting seat, the first installation seat is provided with a second line roller set located above the first winding spool, and the second installation seat is provided with a third line roller set located above the second winding spool.
The driving assembly comprises a first motor and a second motor, the first motor and the second motor correspond to the first bobbin and the second bobbin respectively, a first driving wheel is arranged at the top end of the first motor, a second driving wheel in transmission connection with the first driving wheel is arranged at one end of the first bobbin, a third driving wheel is arranged at the top end of the second motor, and a fourth driving wheel in transmission connection with the third driving wheel is arranged at one end of the second bobbin.
Drive assembly is including the rolling motor group that corresponds first rolling spool and second rolling spool both ends respectively, rolling motor group sets up respectively on first mount pad, second mount pad, wherein, rolling motor group top is equipped with the fifth drive wheel, be provided with respectively on first rolling spool and the second rolling spool with the sixth drive wheel that the fifth drive wheel transmission is connected, rolling motor group is including the relative strong rolling motor in position and weak rolling motor.
The pretreatment line roller from top to bottom includes the first line roller and the second line roller that the structure is the same in proper order, the retreatment line roller from top to bottom includes the third line roller and the fourth line roller that the structure is the same in proper order.
The rolling mill group from top to bottom includes the same first padder of structure and second padder in proper order, drive assembly is including the padder motor that corresponds first padder and second padder respectively, first padder includes deflector roll, lower deflector roll to and set up at last deflector roll and the junction box at deflector roll both ends down, deflector roll one end is passed the junction box and is connected with the padder motor down, and the other end is equipped with first drive gear, it is provided with the second drive gear with first drive gear meshing to go up deflector roll one end.
The bottom of first line roller set both ends is provided with spring telescopic link, the spring telescopic link other end is provided with rotates the connecting rod of being connected with fixed frame, spring telescopic link sets up the intermediate position of connecting rod, connecting rod one end is connected with the adjusting line roller, and the other end is fixed in the fixed frame.
The control assembly comprises a data processing module and a PLC control system, and is electrically connected with the driving assembly.
First motor and second motor are 18.5KW motor, the padder motor is 5.5KW motor, weak coiling motor is 15KW motor, strong coiling motor is 30KW motor.
A piecing weaving method using the biaxial two-speed piecing weaving machine as described above, comprising the steps of:
(1) and yarn splitting: placing a coil to be split on any one of a first bobbin and a second bobbin, uniformly dividing the yarn into two parts by a yarn splitting plate, wherein one part of the yarn is connected with a second winding bobbin after passing through a first line roller, a first padder, a first line roller group and a third line roller group in sequence; the other part of yarn is connected with the first winding spool after passing through the second line roller, the second padder, the retreating line roller, the first line roller group, the adjusting line roller and the second line roller group in sequence;
(2) and yarn splicing: respectively placing the coil on the first winding spool after the yarn splitting in the step (1) and another coil made of different materials into a first spool and a second spool, wherein the coil yarn of the first spool is connected with the first winding spool after passing through a first line roller, a first padder, a first line roller group and a second line roller group in sequence; the coil yarn of the second spool is connected with the first winding spool after passing through a second line roller, a second padder, a retreating line roller, a first line roller group, a regulating line roller and a second line roller group in sequence; and (3) splicing the coil on the second winding bobbin after the yarn splitting in the step (1) and another coil made of different materials into a new coil according to the steps.
The coil head part to be divided in the step (1) is 5000-; in the step (2), the winding speed of the first winding spool (4) is 5-60 m/min.
The working principle of this application is through the PLC control system in the control assembly, and then controls different output's a plurality of motors, and the tension of first spool and second spool is controlled to control padder and a plurality of line roller, controls different take-up speed, makes this application evenly divide into two with a coil yarn on average, and tension and extension when can also making two spools piece together a axle keep unanimous.
The utility model has the beneficial effects that: the double-shaft double-speed yarn splicing textile machine is characterized in that the double-shaft double-winding reel, the padder and the plurality of yarn rollers are arranged on the fixed rack, the padder and the plurality of yarn rollers are controlled by the PLC control system in the control assembly to control the tension of the first bobbin and the second bobbin and control different winding speeds, so that the application can evenly divide a coil yarn into two parts, and the tension and the elongation of the two bobbins spliced into one shaft can be kept consistent, so that the mixed yarn can meet the requirements of a weaving process.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is one of the schematic structural diagrams of the present invention;
FIG. 2 is a second schematic structural diagram of the present invention;
FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2;
fig. 4 is a third schematic structural diagram of the present invention.
Detailed Description
Referring to fig. 1 to 4, a double-shaft double-speed yarn splicing textile machine comprises a fixed rack 1, wherein a first spool 2 and a second spool 3 are arranged on the fixed rack 1, a first winding spool 4 and a second winding spool 5 are further arranged on the fixed rack 1, the fixed rack 1 is sequentially provided with the first spool 2, the second spool 3, a yarn splitting plate 6, a pretreatment yarn roller 10, a padder group 7, a reprocessing yarn roller 11, a first spool group 8, the first winding spool 4 and the second winding spool 5 from right to left, driving components respectively corresponding to the first spool 2, the second spool 3, the first spool group 8, the first winding spool 4 and the second winding spool 5 are arranged on the fixed rack 1, a first fixing seat 21 and a second fixing seat 31 respectively corresponding to the first spool 2 and the second spool 3 are arranged on the fixed rack 1, and the first winding spool 4, the second winding spool 3, the first winding spool 4 and the second winding spool 31 are respectively responded to each other are arranged on the fixed rack 1, First mount pad 41 and second mount pad 51 of second rolling spool 5, all be provided with control assembly in first mount pad 41 and the second mount pad 51, be provided with the second line roller set 42 that is located first rolling spool 4 top on the first mount pad 41, be provided with the third line roller set 52 that is located second rolling spool 5 top on the second mount pad 51.
The driving assembly comprises a first motor 22 and a second motor 32 which respectively correspond to the first bobbin 2 and the second bobbin 3, a first driving wheel 23 is arranged at the top end of the first motor 22, a second driving wheel 24 in transmission connection with the first driving wheel 23 is arranged at one end of the first bobbin 2, a third driving wheel 33 is arranged at the top end of the second motor 32, and a fourth driving wheel 34 in transmission connection with the third driving wheel 33 is arranged at one end of the second bobbin 3.
Drive assembly is including the rolling motor group 9 that corresponds first rolling spool 4 and 5 both ends of second rolling spool respectively, rolling motor group 9 sets up respectively on first mount pad 41, second mount pad 51, wherein, rolling motor group 9 top is equipped with fifth drive wheel 91, be provided with respectively on first rolling spool 4 and the second rolling spool 5 with the sixth drive wheel 92 that fifth drive wheel 91 transmission is connected, rolling motor group 9 is including relative strong rolling motor 93 in position and weak rolling motor 94.
The pretreatment line roller 10 sequentially comprises a first line roller and a second line roller which are the same in structure from top to bottom, and the reprocessing line roller 11 sequentially comprises a third line roller and a fourth line roller which are the same in structure from top to bottom.
The rolling mill group 7 includes the same first padder and the second padder of structure from top to bottom in proper order, drive assembly is including the padder motor 71 that corresponds first padder and second padder respectively, first padder includes deflector roll 72, lower deflector roll 73 to and set up at the connection box 74 at last deflector roll 72 and lower deflector roll 73 both ends, deflector roll 73 one end is passed connection box 74 and is connected with padder motor 71 down, and the other end is equipped with first transmission gear 75, it is provided with second transmission gear 76 with the meshing of first transmission gear 75 to go up deflector roll 72 one end.
First line roller set 8 both ends bottom is provided with spring telescopic link 82, the spring telescopic link 82 other end is provided with rotates the connecting rod 83 of being connected with fixed frame 1, spring telescopic link 82 sets up the intermediate position of connecting rod 83, connecting rod 83 one end is connected with adjusting wire roller 84, and the other end is fixed on fixed frame 1.
The control assembly comprises a data processing module and a PLC control system, and is electrically connected with the driving assembly.
A piecing weaving method using the biaxial two-speed piecing weaving machine as described above, comprising the steps of:
(1) and yarn splitting: putting a coil to be split on any spool of a first spool 2 and a second spool 3, uniformly dividing the yarn into two parts through a splitting plate, wherein one part of the yarn passes through a first line roller, a first padder, a first line roller group 8 and a third line roller group 52 in sequence and then is connected with a second winding spool 5; the other yarn is connected with the first winding spool 4 after passing through the second line roller, the second padder, the retreating line roller 11, the first line roller group 8, the adjusting line roller 84 and the second line roller group 42 in sequence;
(2) and yarn splicing: respectively placing the coil on the first winding spool 4 after the yarn is split in the step (1) and another coil made of different materials into the first spool 2 and the second spool 3, and connecting the coil yarn of the first spool 2 with the first winding spool 4 after passing through the first wire roller, the first padder, the first wire roller group 8 and the second wire roller group 42 in sequence; the loop yarn of the second bobbin 3 is connected with the first winding bobbin 4 after passing through the second line roller, the second padder, the retreating line roller 11, the first line roller group 8, the adjusting line roller 84 and the second line roller group 42 in sequence; and (3) splicing the coil on the second winding bobbin 5 which finishes the yarn dividing in the step (1) and another coil made of different materials into a new coil according to the steps.
The coil head part to be divided in the step (1) is 5000-; in the step (2), the winding speed of the first winding spool (4) is 5-60 m/min.
According to the steps, the yarn splicing textile machine designed by the application not only can evenly split the coil yarns, but also can splice the coils made of different materials, the two steps of splitting and splicing the yarns can be independently carried out or can be adjusted according to the production sequence to obtain ideal coils, in the actual production process, the manufacturer can reduce the purchase of equipment, the dyeing cost and the dyeing step, warp threads required by the manufacturer for two-batch production can be obtained by one-time size dyeing, the labor cost and the equipment cost are reduced, in addition, the tension of the first bobbin and the second bobbin is controlled by the padder and a plurality of thread rollers, so that the tension and the elongation of the two bobbins which are combined into one bobbin are kept consistent, therefore, the mixed threads can meet the requirements of a single-shaft loom weaving process, a double-warp-beam loom with more difficult operation is not needed, and the production efficiency and the product quality are improved.
The working principle of this application is through the PLC control system in the control assembly, and then controls different output's a plurality of motors, and the tension of first spool and second spool is controlled to control padder and a plurality of line roller, controls different take-up speed, makes this application evenly divide into two with a coil yarn on average, and tension and extension when can also making two spools piece together a axle keep unanimous.
The above embodiments do not limit the scope of the present invention, and those skilled in the art can make equivalent modifications and variations without departing from the overall concept of the present invention.
Claims (10)
1. The double-shaft double-speed yarn splicing textile machine comprises a fixed rack (1), wherein a first spool (2) and a second spool (3) are arranged on the fixed rack (1), and the double-shaft double-speed yarn splicing textile machine is characterized in that a first winding spool (4) and a second winding spool (5) are further arranged on the fixed rack (1), the fixed rack (1) is sequentially provided with the first spool (2), the second spool (3), a yarn distributing plate (6), a pretreatment yarn roller (10), a rolling mill group (7), a reprocessing yarn roller (11), a first line roller group (8), the first winding spool (4) and the second winding spool (5) from right to left, a driving assembly corresponding to the first spool (2), the second spool (3), the first line roller group (8), the first winding spool (4) and the second winding spool (5) is arranged on the fixed rack, and a driving assembly corresponding to the first spool (2) and the second spool (5) is arranged on the fixed rack (1) respectively, First fixing base (21) and second fixing base (31) of second spool (3), be provided with first mount pad (41) and second mount pad (51) of responding to first rolling spool (4), second rolling spool (5) respectively on fixed frame (1), all be provided with control assembly in first mount pad (41) and second mount pad (51), be provided with second line roller set (42) that are located first rolling spool (4) top on first mount pad (41), be provided with third line roller set (52) that are located second rolling spool (5) top on second mount pad (51).
2. The double-shaft double-speed yarn splicing textile machine is characterized in that the driving assembly comprises a first motor (22) and a second motor (32) which respectively correspond to a first spool (2) and a second spool (3), a first driving wheel (23) is arranged at the top end of the first motor (22), a second driving wheel (24) in transmission connection with the first driving wheel (23) is arranged at one end of the first spool (2), a third driving wheel (33) is arranged at the top end of the second motor (32), and a fourth driving wheel (34) in transmission connection with the third driving wheel (33) is arranged at one end of the second spool (3).
3. The double-shaft double-speed yarn splicing textile machine is characterized in that the driving assembly comprises winding motor sets (9) which respectively correspond to two ends of a first winding spool (4) and a second winding spool (5), the winding motor sets (9) are respectively arranged on a first mounting seat (41) and a second mounting seat (51), a fifth driving wheel (91) is arranged at the top end of each winding motor set (9), sixth driving wheels (92) in transmission connection with the fifth driving wheels (91) are respectively arranged on the first winding spool (4) and the second winding spool (5), and each winding motor set (9) comprises a strong winding motor (93) and a weak winding motor (94) which are opposite in position.
4. The double-shaft double-speed yarn splicing textile machine according to claim 1, wherein the pre-treatment yarn roller (10) comprises a first yarn roller and a second yarn roller which are identical in structure from top to bottom in sequence, and the re-treatment yarn roller (11) comprises a third yarn roller and a fourth yarn roller which are identical in structure from top to bottom in sequence.
5. The double-shaft double-speed yarn splicing textile machine is characterized in that the rolling mill group (7) sequentially comprises a first rolling mill and a second rolling mill which are identical in structure from top to bottom, the driving assembly comprises rolling mill motors (71) which respectively correspond to the first rolling mill and the second rolling mill, the first rolling mill comprises an upper guide roller (72), a lower guide roller (73) and connecting boxes (74) which are arranged at two ends of the upper guide roller (72) and the lower guide roller (73), one end of the lower guide roller (73) penetrates through the connecting boxes (74) to be connected with the rolling mill motors (71), the other end of the lower guide roller (73) is provided with a first transmission gear (75), and one end of the upper guide roller (72) is provided with a second transmission gear (76) which is meshed with the first transmission gear (75).
6. The double-shaft double-speed yarn splicing textile machine is characterized in that spring telescopic rods (82) are arranged at the bottoms of two ends of the first yarn roller group (8), connecting rods (83) rotatably connected with the fixed rack (1) are arranged at the other ends of the spring telescopic rods (82), the spring telescopic rods (82) are arranged in the middle of the connecting rods (83), one ends of the connecting rods (83) are connected with adjusting yarn rollers (84), and the other ends of the connecting rods (83) are fixed on the fixed rack (1).
7. The dual-axis, dual-speed yarn piecing textile machine of claim 1 wherein: the control assembly comprises a data processing module and a PLC control system, and is electrically connected with the driving assembly.
8. The dual-axis, dual-speed piecing textile machine of claim 2 wherein: the first motor (22) and the second motor (32) are both 18.5KW motors.
9. The dual-axis, dual-speed piecing textile machine of claim 3 wherein: the weak winding motor (94) is a 15KW motor, and the strong winding motor (93) is a 30KW motor.
10. The dual-axis, dual-speed piecing textile machine of claim 5 wherein: the padder motor (71) is a 5.5KW motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122529710.1U CN216338199U (en) | 2021-10-20 | 2021-10-20 | Double-shaft double-speed yarn splicing textile machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122529710.1U CN216338199U (en) | 2021-10-20 | 2021-10-20 | Double-shaft double-speed yarn splicing textile machine |
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| Publication Number | Publication Date |
|---|---|
| CN216338199U true CN216338199U (en) | 2022-04-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122529710.1U Active CN216338199U (en) | 2021-10-20 | 2021-10-20 | Double-shaft double-speed yarn splicing textile machine |
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| Country | Link |
|---|---|
| CN (1) | CN216338199U (en) |
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2021
- 2021-10-20 CN CN202122529710.1U patent/CN216338199U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Double Axis and Double Speed Yarn Splicing Textile Machine Effective date of registration: 20230329 Granted publication date: 20220419 Pledgee: Bank of China Limited by Share Ltd. Foshan branch Pledgor: Foshan Gaoming District Jinsu Textile Co.,Ltd. Registration number: Y2023980036698 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |