CN1911196A - Method for producing plaster bandage - Google Patents
Method for producing plaster bandage Download PDFInfo
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- CN1911196A CN1911196A CN 200510060370 CN200510060370A CN1911196A CN 1911196 A CN1911196 A CN 1911196A CN 200510060370 CN200510060370 CN 200510060370 CN 200510060370 A CN200510060370 A CN 200510060370A CN 1911196 A CN1911196 A CN 1911196A
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Abstract
A solidifiable gypsum bandage is proportionally prepared from setting retarder, cellulose dextrin, adhesive, solidifying time regulator and water through mixing, adding semi-hydrated calcium sulfate powder, stirring, coating, drying, cutting and winding.
Description
Technical field
The present invention relates to a kind of production method of binder, especially curable production of pypsum bandage.
Background technology
Plaster bandage is a kind of conventional products that medical industry is often used, be mainly used in the limbs repairing and treating, its production history is very long, in the modern society, the application of plaster bandage is constantly in expansion, as making footwear mould, animal model, house decoration, the petroleum pipeline wrapping, the student of academy of fine arts practises sculpture etc.The method of producing plaster bandage at present mainly contains two kinds, a kind of is to adopt Inorganic Chemicals to be mixed and made into solution with organic solvents such as industrial methanols to carry out drying and cut again with on the coating of Gypsum Fibrosum preparata (half water and calcium sulfate) mixed pulp and the gauze, as the patent No. is that 97115856.8 Chinese invention patent production of pypsum bandage adopts this process route, its advantage is that hardening time is stable, the intensity height, drying time is short, but shortcoming is to adopt methanol to make solvent, to direct labor's health particularly vision major injury is arranged, and workshop is easy to generate fire, causes life and property loss.Another kind is that calcium sulphate dihydrate (Gypsum Fibrosum) is joined in the solution of polymer, white glues and water composition, carry out drying on the gauze and cut through fully stirring to be coated on, the manufacture method that as the patent No. is 87100688 Chinese invention patent viscose plaster bandage adopts this process route, its advantage is that product is difficult for dry linting, easy to use, but shortcoming is that drying time is long, produce a large amount of heats, hardening time instability during curing, sometimes the phenomenon that eases back occurs, the danger that causes malpractice is arranged.Therefore, how to take into account the advantage of above-mentioned two kinds of methods and overcome the deficiency and produce plaster bandage and be one and press for the problem of researching and solving.
Summary of the invention
The purpose of this invention is to provide a kind of production of pypsum bandage, require to have that technology is simple, convenient for production, the advantage of stable performance and safety economy.
The objective of the invention is to realize by following technical scheme.
A kind of production of pypsum bandage of the present invention may further comprise the steps:
1 modulation polymer inorganic solution.
2 get that the calcium sulfate hemihydrate powder mixes according to a certain percentage with above-mentioned inorganic solution and fully stir and are modulated into the Gypsum Fibrosum preparata slurry.
3 introduce emulsion coating machine with gauze is coated on above-mentioned Gypsum Fibrosum preparata slurry on the gauze.
4 solutioning belts that will be coated with the Gypsum Fibrosum preparata slurry are introduced baking oven and are carried out drying, remove moisture.
5 cut the solutioning belt of oven dry, pack and become the plaster bandage product.
The described inorganic solution modulator approach of step 1 be with the binding agent of the cellulose dextrin of the retarder of 0-20 part, 4-20 part, 2-7 part, 0.4-2 part hardening time regulator and suitable quantity of water make that solution weight is 65-80 part; Step 2 is exactly the abundant furnishing Gypsum Fibrosum preparata slurries that stir of 100 parts of calcium sulfate hemihydrate powder warps of inorganic solution adding with step 1 preparation.Wherein said retarder can be one or more the combination in S type retarder, Borax, the citrate; Described binding agent can be a kind of of acrylate, methacrylate, polyacrylate, formic acid or polymethyl methacrylate, polyethyl methacrylate, vinyl acetate-ethylene copolymerization emulsions, polylauryl methacrylate, methyl methacrylate, methacrylic acid Laurel copolymer; Described hardening time, regulator can be a kind of in Alumen, potassium sulfate or the winestone pomegranate.
Because water is cooked solvent preparation inorganic solution among the present invention, does not need organic solvents such as methanol, has fundamentally solved problem of environmental pollution, avoided operator for a long time with the affected problem of methanol contact vision, eliminated the disaster hidden-trouble in workshop simultaneously; Add binding agent, can improve the fluidity of Gypsum Fibrosum mix in process of production, also can improve the intensity of plaster bandage, do raw material owing to adopt the calcium sulfate hemihydrate powder, in process of production, calcium sulfate hemihydrate powder in the slurry does not have moisture and sucks, behind the slurry drying, the physical bond effect that originally was scattered in the polymer molecule in the solution makes the gesso burl on the gauze synthesize membrane stratiform, so the Gypsum Fibrosum dust on the product is difficult for dropping, this and traditional method adopt gesso directly to spread and spread on gauze, Gypsum Fibrosum powder drop easily compare much superior, simultaneously, owing to adopt the gesso identical with traditional method, kept and stablized hardening time, the intensity height, it is few to produce heat during curing, the advantage that drying time is short, and adopt method of the present invention inorganic solution preparation and the preparation of Gypsum Fibrosum preparata slurry can be carried out together, need not the multiple tracks bucket stirs, simplified technology, by the addition of control regulator hardening time, can precisely control product hardening time, according to test, plaster bandage with a kind of production of pypsum bandage production of the present invention, dry powder drops less than 5%, wet-milling drops less than 4%, and heating is lower than 40 degree during curing, and hardening time, error was less than 0.5 degree.Therefore, the present invention has a kind of production of pypsum bandage, has that technology is simple, convenient for production, an advantage of stable performance and safety economy.
Specific embodiment
Embodiment 1
1 part of Borax, 3 parts of acrylate, 5 parts of cellulose dextrins, 0.8 part in Alumen, water are fully mixed 100 parts of calcium sulfate hemihydrate powder mixing of adding stirring defibrinations for 60.2 parts obtain the Gypsum Fibrosum powder slurry.With door width of cloth 95CM, reticular density is 40 cotton absorbent carbasuss introducing emulsion coating machines of 30*20/ square inch, and pour the Gypsum Fibrosum powder slurry into emulsion coating machine, slurry coating is formed solutioning belt to gauze, pasting amount 450 grams/square metre, it is that the baking ovens of 140 degree remove moisture that solutioning belt enters temperature successively with 15 meters/minute speed, carries out the splitting winding packing after the drying and becomes the plaster bandage finished product.
Embodiment 2
0.6 part of S type retarder, 2 parts of methacrylates, 10 parts of cellulose dextrins, 0.5 part of winestone pomegranate, water are fully mixed 100 parts of calcium sulfate hemihydrate powder mixing of adding stirring defibrinations for 56.9 parts obtain the Gypsum Fibrosum powder slurry.With door width of cloth 95CM, reticular density is 40 cotton absorbent carbasuss introducing emulsion coating machines of 30*20/ square inch, and pour the Gypsum Fibrosum powder slurry into emulsion coating machine, slurry coating is formed solutioning belt to gauze, pasting amount 500 grams/square metre, it is that the baking ovens of 150 degree remove moisture that solutioning belt enters temperature successively with 12 meters/minute speed, carries out the splitting winding packing after the drying and becomes the plaster bandage finished product.
Embodiment 3
1.5 parts of Boraxs, 5 parts of polyacrylate, 12 parts of cellulose dextrins, 0.4 part of potassium sulfate, water are fully mixed 100 parts of calcium sulfate hemihydrate powder mixing of adding stirring defibrinations for 49.1 parts obtain the Gypsum Fibrosum powder slurry.With door width of cloth 95CM, reticular density is 40 cotton absorbent carbasuss introducing emulsion coating machines of 30*20/ square inch, and pour the Gypsum Fibrosum powder slurry into emulsion coating machine, slurry coating is formed solutioning belt to gauze, pasting amount 430 grams/square metre, it is that the baking ovens of 150 degree remove moisture that solutioning belt enters temperature successively with 13 meters/minute speed, carries out the splitting winding packing after the drying and becomes the plaster bandage finished product.
Embodiment 4
0.3 part of S type retarder, formic acid or 6 parts of polymethyl methacrylates, 20 parts of cellulose dextrins, 1.2 parts in Alumen, water are fully mixed 100 parts of calcium sulfate hemihydrate powder mixing of adding stirring defibrinations for 44.5 parts obtain the Gypsum Fibrosum powder slurry.With door width of cloth 95CM, reticular density is 40 cotton absorbent carbasuss introducing emulsion coating machines of 30*20/ square inch, and pour the Gypsum Fibrosum powder slurry into emulsion coating machine, slurry coating is formed solutioning belt to gauze, pasting amount 500 grams/square metre, it is that the baking ovens of 140 degree remove moisture that solutioning belt enters temperature successively with 12 meters/minute speed, carries out the splitting winding packing after the drying and becomes the plaster bandage finished product.
Embodiment 5
7 parts of polyethyl methacrylates, 6 parts of cellulose dextrins, 2 parts of Boraxs, 5 parts of citrates, water are fully mixed 100 parts of calcium sulfate hemihydrate powder mixing of adding stirring defibrinations for 45 parts obtain the Gypsum Fibrosum powder slurry.With door width of cloth 95CM, reticular density is 40 cotton absorbent carbasuss introducing emulsion coating machines of 30*20/ square inch, and pour the Gypsum Fibrosum powder slurry into emulsion coating machine, slurry coating is formed solutioning belt to gauze, pasting amount 440 grams/square metre, it is that the baking ovens of 140 degree remove moisture that solutioning belt enters temperature successively with 12 meters/minute speed, carries out the splitting winding packing after the drying and becomes the plaster bandage finished product.
Embodiment 6
2 parts of polylauryl methacrylates, 8 parts of cellulose dextrins, 1.5 parts of winestone pomegranates, 16 parts of Boraxs, water are fully mixed 100 parts of calcium sulfate hemihydrate powder mixing of adding stirring defibrinations for 42.5 parts obtain the Gypsum Fibrosum powder slurry.With door width of cloth 95CM, reticular density is 40 cotton absorbent carbasuss introducing emulsion coating machines of 30*20/ square inch, and pour the Gypsum Fibrosum powder slurry into emulsion coating machine, slurry coating is formed solutioning belt to gauze, pasting amount 400 grams/square metre, it is that the baking ovens of 130 degree remove moisture that solutioning belt enters temperature successively with 14 meters/minute speed, carries out the splitting winding packing after the drying and becomes the plaster bandage finished product.
Embodiment 7
2 parts of methyl methacrylates, 14 parts of cellulose dextrins, 0.6 part of potassium sulfate, 8 parts of citrates, water are fully mixed 100 parts of calcium sulfate hemihydrate powder mixing of adding stirring defibrinations for 45.4 parts obtain the Gypsum Fibrosum powder slurry.With door width of cloth 95CM, reticular density is 40 cotton absorbent carbasuss introducing emulsion coating machines of 30*20/ square inch, and pour the Gypsum Fibrosum powder slurry into emulsion coating machine, slurry coating is formed solutioning belt to gauze, pasting amount 360 grams/square metre, it is that the baking ovens of 130 degree remove moisture that solutioning belt enters temperature successively with 15 meters/minute speed, carries out the splitting winding packing after the drying and becomes the plaster bandage finished product.
Embodiment 8
7 parts of methacrylic acid Laurel copolymers, 10 parts of cellulose dextrins, 1.8 parts of potassium sulfate, 20 parts of citrates, water are fully mixed 100 parts of calcium sulfate hemihydrate powder mixing of adding stirring defibrinations for 41.2 parts obtain the Gypsum Fibrosum powder slurry.With door width of cloth 95CM, reticular density is 40 cotton absorbent carbasuss introducing emulsion coating machines of 30*20/ square inch, and pour the Gypsum Fibrosum powder slurry into emulsion coating machine, slurry coating is formed solutioning belt to gauze, pasting amount 440 grams/square metre, it is that the baking ovens of 140 degree remove moisture that solutioning belt enters temperature successively with 12 meters/minute speed, carries out the splitting winding packing after the drying and becomes the plaster bandage finished product.
Embodiment 9
0.9 part of S type retarder, 4 parts of vinyl acetate-ethylene copolymerization emulsions, 10 parts of cellulose dextrins, 0.8 part of potassium sulfate, water are fully mixed 100 parts of calcium sulfate hemihydrate powder mixing of adding stirring defibrinations for 56.3 parts obtain the Gypsum Fibrosum powder slurry.With door width of cloth 95CM, reticular density is 40 cotton absorbent carbasuss introducing emulsion coating machines of 30*20/ square inch, and pour the Gypsum Fibrosum powder slurry into emulsion coating machine, slurry coating is formed solutioning belt to gauze, pasting amount 500 grams/square metre, it is that the baking ovens of 150 degree remove moisture that solutioning belt enters temperature successively with 12 meters/minute speed, carries out the splitting winding packing after the drying and becomes the plaster bandage finished product.
Embodiment 10
2 parts of vinyl acetate-ethylene copolymerization emulsions, 8 parts of cellulose dextrins, 1.5 parts of potassium sulfate, 16 parts of citrates, water are fully mixed 100 parts of calcium sulfate hemihydrate powder mixing of adding stirring defibrinations for 42.5 parts obtain the Gypsum Fibrosum powder slurry.With door width of cloth 95CM, reticular density is 40 cotton absorbent carbasuss introducing emulsion coating machines of 30*20/ square inch, and pour the Gypsum Fibrosum powder slurry into emulsion coating machine, slurry coating is formed solutioning belt to gauze, pasting amount 400 grams/square metre, it is that the baking ovens of 130 degree remove moisture that solutioning belt enters temperature successively with 14 meters/minute speed, carries out the splitting winding packing after the drying and becomes the plaster bandage finished product.
Claims (5)
1, a kind of production of pypsum bandage may further comprise the steps:
(1) modulation polymer inorganic solution;
(2) get that the calcium sulfate hemihydrate powder mixes according to a certain percentage with above-mentioned inorganic solution and fully stir and be modulated into the Gypsum Fibrosum preparata slurry;
(3) gauze is introduced emulsion coating machine, above-mentioned Gypsum Fibrosum preparata slurry is coated on the gauze;
(4) the solutioning belt introducing baking oven that will be coated with the Gypsum Fibrosum preparata slurry carries out drying, removes moisture;
(5) solutioning belt of oven dry is cut, packed and become the plaster bandage product.
2, a kind of production of pypsum bandage according to claim 1, it is characterized in that described inorganic solution by retarder, cellulose dextrin, binding agent, hardening time regulator and water form.
3, a kind of production of pypsum bandage according to claim 2 is characterized in that described retarder can be one or more the combination in S type retarder, Borax, the citrate; Described binding agent can be a kind of of acrylate, methacrylate, polyacrylate, formic acid or polymethyl methacrylate, polyethyl methacrylate, vinyl acetate-ethylene copolymerization emulsions, polylauryl methacrylate, methyl methacrylate, methacrylic acid Laurel copolymer; Described hardening time, regulator can be a kind of in Alumen, potassium sulfate or the winestone pomegranate.
4, a kind of production of pypsum bandage according to claim 2, the concocting method that it is characterized in that described inorganic solution be with the binding agent of the cellulose dextrin of the retarder of 0-20 part, 4-20 part, 2-7 part, 0.4-2 part hardening time regulator and suitable quantity of water make that solution weight is 65-80 part.
5, a kind of production of pypsum bandage according to claim 1 is characterized in that the mixed proportion of middle calcium sulfate hemihydrate powder of step (2) and inorganic solution is 100: 65-80.
Priority Applications (1)
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CN 200510060370 CN1911196A (en) | 2005-08-12 | 2005-08-12 | Method for producing plaster bandage |
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CN 200510060370 CN1911196A (en) | 2005-08-12 | 2005-08-12 | Method for producing plaster bandage |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105688251A (en) * | 2016-02-23 | 2016-06-22 | 王云山 | Viscous type plaster bandage and method for preparing same |
CN107583095A (en) * | 2017-08-08 | 2018-01-16 | 上海纳米技术及应用国家工程研究中心有限公司 | Preparation method of antimicrobial form fracture anchor stone cream bandage and products thereof and application |
CN107812242A (en) * | 2017-11-14 | 2018-03-20 | 陈海勇 | External fixation system after novel human-body damage |
CN108113803A (en) * | 2017-12-20 | 2018-06-05 | 江苏省健尔康医用敷料有限公司 | Medical plaster bandage |
-
2005
- 2005-08-12 CN CN 200510060370 patent/CN1911196A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105688251A (en) * | 2016-02-23 | 2016-06-22 | 王云山 | Viscous type plaster bandage and method for preparing same |
CN107583095A (en) * | 2017-08-08 | 2018-01-16 | 上海纳米技术及应用国家工程研究中心有限公司 | Preparation method of antimicrobial form fracture anchor stone cream bandage and products thereof and application |
CN107812242A (en) * | 2017-11-14 | 2018-03-20 | 陈海勇 | External fixation system after novel human-body damage |
CN108113803A (en) * | 2017-12-20 | 2018-06-05 | 江苏省健尔康医用敷料有限公司 | Medical plaster bandage |
CN108113803B (en) * | 2017-12-20 | 2021-08-10 | 健尔康医疗科技股份有限公司 | Medical plaster bandage |
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