CN1908038A - Nano material brake slice and preparing process thereof - Google Patents

Nano material brake slice and preparing process thereof Download PDF

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Publication number
CN1908038A
CN1908038A CN 200510041355 CN200510041355A CN1908038A CN 1908038 A CN1908038 A CN 1908038A CN 200510041355 CN200510041355 CN 200510041355 CN 200510041355 A CN200510041355 A CN 200510041355A CN 1908038 A CN1908038 A CN 1908038A
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China
Prior art keywords
brake facing
powder
brake
various raw
agent
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CN 200510041355
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Chinese (zh)
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CN1908038B (en
Inventor
徐松波
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Individual
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Individual
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Priority to CN2005100413556A priority Critical patent/CN1908038B/en
Publication of CN1908038A publication Critical patent/CN1908038A/en
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Publication of CN1908038B publication Critical patent/CN1908038B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

the invention discloses a nanometer braking piece and preparing method, which comprises the following parts: 10-13% nanometer modified resin, 8-12% fiber, 18-20% nanometer calcium carbonate powder, 16-20% sediment barium sulfate, 8-10% graphite, 4-5% alumina, 6-8% oil pulverized coke, 4-5% bleaching powder, 5-6% rubber powder, 10-12% rubber powder, 10-12% friction-reinforced agent. The material is produced through moulding, solidifying, and mechanic manufacturing, static painting.

Description

A kind of nano material brake slice and preparation method thereof
Technical field
The invention belongs to braking brake block of Motor vehicles and preparation method thereof, relate in particular to a kind of nano material automobile brake sheet.
Automobile is being brought into play more and more important effect as the Modern Traffic transportation means in national economy and people's social life.Automobile industry obtains fast development as China's new industry industry over past ten years, along with the develop rapidly of car industry, a series of new requirements and new problem have also occurred simultaneously, embodies a concentrated reflection of to be security, comfortableness, weather resistance.And the brake portion of this three property and automobile is closely-related.The component of brake portion are many, and automobile brake sheet is wherein very important a kind of part.Its performance how, directly determining above-mentioned three property.Existing brake facing is divided by the material of its use two kinds, and a kind of is asbestos abrasives brake facing, and a kind of is the semimetal friction material brake facing, and asbestos brake lining easily causes environmental pollution to be eliminated.Semi-metallic brake pad easily get rusty and the noise that brakes big.
Summary of the invention
The objective of the invention is to overcome the shortcoming of present brake facing, a kind of non-environmental-pollution is provided, good endurance, the brake facing of the good and safety and comfort of heat resistance, another object of the present invention provides a kind of preparation method of brake facing.
The present invention is that following technical scheme realizes: a kind of brake facing is characterized in that: the weight part of each component is:
Modified nano phenolic resin 10-13 part
Mierocrystalline cellulose 8-20 part
Process white 16-20 part
Nanometer grade calcium carbonate powder 18-20 part
Graphite 8-10 part
Aluminum oxide 4-5 part
Petroleum coke powder 6-8 part
Floating bead powder 4-5 part
Rubber powder 5-6 part
Increase the agent 10-12 part of rubbing
It is described that to increase the agent that rubs be rice-pudding diamond spar or magnesium oxide.
Described Mierocrystalline cellulose is steel fiber, alkali free glass fibre, Na Kaifu fiber or ceramic fiber.
The granularity of described various raw materials≤200 orders.
The preparation method of described brake facing is characterized in that:
(1) takes by weighing various raw material for standby by prescription;
(2) will stir churning time 5-6 minute in the various raw materials input stirrers;
(3) compression molding: coating release agent in the mould of preheating, mixture to be poured into carry out the molded processing of molding heat in the mould, its hot pressing temperature is 150-160 ℃, hot pressing time is 8-20 minute;
(4) under 150-175 ℃ of temperature, solidify and stablize about 4 hours;
(5) brake facing after solidifying is carried out grooving, chamfering, ground finish arrangement;
(6) electrostatic painting;
(7) thermal treatment gets the finished product brake facing.
Advantage of the present invention is: above-mentioned brake facing fine heat-resisting performance, and wear rate is low, and flexility is good, and is comfortable.
Embodiment
Further verify the present invention below in conjunction with embodiment.
Embodiment 1:
10 parts of modified nano phenolic resins
12 parts of Mierocrystalline celluloses
18 parts in nanometer grade calcium carbonate powder
20 parts of process whites
8 parts in graphite
5 parts in aluminum oxide
6 parts of petroleum coke powders
4 parts of floating bead powders
5 parts of rubber powders
12 parts in magnesium oxide
The preparation method: take by weighing raw material → with various raw materials mix stir 5-6 minute → pour into and carry out the molded treatment time 8-20 of molding heat minute in the mould, hot pressing temperature 150-160 ℃ → arrangement → electrostatic spraying lacquer painting after solidifying 4 hours → grooving of stabilizing treatment, chamfering, grinding under the 150-175 degree temperature → must finished product at 120 ℃ of following thermal treatment 40-60 of temperature minutes.
Embodiment 2:
13 parts of modified nano phenolic resins
8 parts of Mierocrystalline celluloses
20 parts in nanometer grade calcium carbonate powder
16 parts of process whites
10 parts in graphite
4 parts in aluminum oxide
8 parts of petroleum coke powders
5 parts of floating bead powders
6 parts of rubber powders
10 parts of ancestor's diamond spars
The preparation method: take by weighing raw material → with various raw materials mix stir 5-6 minute → pour into and carry out the molded treatment time 8-20 of molding heat minute in the mould, hot pressing temperature 150-160 ℃ → arrangement → electrostatic spraying lacquer painting after solidifying 4 hours → grooving of stabilizing treatment, chamfering, grinding under the 150-175 degree temperature → must finished product at 120 ℃ of following thermal treatment 40-60 of temperature minutes.
Experimental example
The foregoing description 1, embodiment 2 gained brake facings are detected through specified quality inspection portion of country, and the result is as follows: (mean value)
Test temperature According to GB5763-1998 Test-results Sample state
Frictional coefficient Wear rate Frictional coefficient (intensification/cooling) Wear rate
100 0.25-0.65 0.50 0.360 0.370 0.20 Intact
150 0.25-0.70 0.7 0.360 0.380 0.25 Intact
200 0.25-0.70 1.00 0.375 0.375 0.35 Intact
250 0.25-0.70 1.50 0.370 0.370 0.50 Intact
300 0.25-0.70 3.00 0.365 0.370 0.45 Intact
350 0.15-0.70 3.50 0.360 0.365 0.70 Intact
Annotate: wear rate 10 -7Cm 3/ (N.M)≤
From XD-MSM constant speed trier detected result:
(1) check of being done under each section of 100-350 degree temperature condition, its frictional coefficient is stable especially, all between 0.36-0.38.
(2) wear rate is well below the standard of GB GB5763-1998, and indication is longer work-ing life.
(3) there is not noise.
(4) look on July 14th, 1 by Jiangsu Province science and technology Cha Xin referral centre.
Compare with domestic existing sheet asbestos and semi-metal sheet:
Name of product Security Comfortableness Weather resistance
Asbestos brake lining Difference Difference Difference (eliminating)
Semi-metallic brake pad Generally Difference Generally
The present invention Good Good Excellent (promotion)
In sum, the nano material automobile brake sheet has solved brake security, the comfortableness of automobile, the Three Difficult Issues of weather resistance.

Claims (5)

1, a kind of nano material brake slice is characterized in that: the weight part of each component is:
Modified nano phenolic resin 10-13 part
Mierocrystalline cellulose 8-20 part
Process white 16-20 part
Nanometer grade calcium carbonate powder 18-20 part
Graphite 8-10 part
Aluminum oxide 4-5 part
Petroleum coke powder 6-8 part
Floating bead powder 4-5 part
Rubber powder 5-6 part
Increase the agent 10-12 part of rubbing
2, brake facing according to claim 1, it is characterized in that increasing the agent that rubs is rice-pudding diamond spar or magnesium oxide.
3, brake facing according to claim 1 is characterized in that Mierocrystalline cellulose is steel fiber, alkali free glass fibre, Na Kaifu fiber or ceramic fiber.
4, brake facing according to claim 1 is characterized in that granularity≤200 orders of described various raw materials.
5, the preparation method of the described brake facing of a kind of claim 1 is characterized in that:
(1) takes by weighing various raw material for standby by prescription;
(2) will stir churning time 5-6 minute in the various raw materials input stirrers;
(3) compression molding: coating release agent in the mould of preheating, mixture to be poured into carry out the molded processing of molding heat in the mould, its hot pressing temperature is 150-160 ℃, hot pressing time is 8-20 minute;
(4) under 150-175 ℃ of temperature, solidify and stablize about 4 hours;
(5) brake facing after solidifying is carried out grooving, chamfering, ground finish arrangement;
(6) electrostatic painting;
(7) thermal treatment gets the finished product brake facing.
CN2005100413556A 2005-08-03 2005-08-03 Nano material brake slice and preparing process thereof Expired - Fee Related CN1908038B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2005100413556A CN1908038B (en) 2005-08-03 2005-08-03 Nano material brake slice and preparing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2005100413556A CN1908038B (en) 2005-08-03 2005-08-03 Nano material brake slice and preparing process thereof

Publications (2)

Publication Number Publication Date
CN1908038A true CN1908038A (en) 2007-02-07
CN1908038B CN1908038B (en) 2010-11-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2005100413556A Expired - Fee Related CN1908038B (en) 2005-08-03 2005-08-03 Nano material brake slice and preparing process thereof

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CN (1) CN1908038B (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102180618A (en) * 2011-02-16 2011-09-14 杭州优纳摩擦材料有限公司 Friction material for preparing NAO brake pad
CN102330763A (en) * 2011-07-22 2012-01-25 江苏安捷汽车配件有限公司 Nano-material-added car brake block and method for manufacturing same
CN102359522A (en) * 2011-08-04 2012-02-22 重庆市璧山宏向汽配有限公司 Brake friction plate and preparation method thereof
JP2012184398A (en) * 2011-02-18 2012-09-27 Akebono Brake Ind Co Ltd Friction material and method for producing friction material
CN103821859A (en) * 2013-11-30 2014-05-28 瑞阳汽车零部件(仙桃)有限公司 Micro-copper-formulated ceramic brake pad
CN104098042A (en) * 2014-05-04 2014-10-15 中国矿业大学盱眙矿山装备与材料研发中心 Nano ferromagnetic mine hoist brake shoe formula and production method thereof
CN112032229A (en) * 2020-09-14 2020-12-04 来安县隆华摩擦材料有限公司 High-temperature-resistant nano calcium carbonate automobile clutch friction plate and production method thereof

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SG11201705532RA (en) * 2015-01-05 2017-08-30 Agency Science Tech & Res A fiber-reinforced polymer composite

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1081406A3 (en) * 1999-07-30 2003-01-22 Nisshinbo Industries, Inc. Non-asbestos friction materials
CN1458179A (en) * 2002-05-13 2003-11-26 宋强 Friction material without asbestos and producing process

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102180618A (en) * 2011-02-16 2011-09-14 杭州优纳摩擦材料有限公司 Friction material for preparing NAO brake pad
JP2012184398A (en) * 2011-02-18 2012-09-27 Akebono Brake Ind Co Ltd Friction material and method for producing friction material
CN102330763A (en) * 2011-07-22 2012-01-25 江苏安捷汽车配件有限公司 Nano-material-added car brake block and method for manufacturing same
CN102330763B (en) * 2011-07-22 2013-09-25 江苏安捷汽车配件有限公司 Nano-material-added car brake block and method for manufacturing same
CN102359522A (en) * 2011-08-04 2012-02-22 重庆市璧山宏向汽配有限公司 Brake friction plate and preparation method thereof
CN102359522B (en) * 2011-08-04 2013-03-20 重庆市璧山宏向汽配有限公司 Brake friction plate and preparation method thereof
CN103821859A (en) * 2013-11-30 2014-05-28 瑞阳汽车零部件(仙桃)有限公司 Micro-copper-formulated ceramic brake pad
CN104098042A (en) * 2014-05-04 2014-10-15 中国矿业大学盱眙矿山装备与材料研发中心 Nano ferromagnetic mine hoist brake shoe formula and production method thereof
CN112032229A (en) * 2020-09-14 2020-12-04 来安县隆华摩擦材料有限公司 High-temperature-resistant nano calcium carbonate automobile clutch friction plate and production method thereof

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Publication number Publication date
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