CN102359522A - Brake friction plate and preparation method thereof - Google Patents

Brake friction plate and preparation method thereof Download PDF

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Publication number
CN102359522A
CN102359522A CN201110221605XA CN201110221605A CN102359522A CN 102359522 A CN102359522 A CN 102359522A CN 201110221605X A CN201110221605X A CN 201110221605XA CN 201110221605 A CN201110221605 A CN 201110221605A CN 102359522 A CN102359522 A CN 102359522A
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parts
raw material
powder
friction plate
friction
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CN201110221605XA
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CN102359522B (en
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敖良均
田洪相
陈少元
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Jiang Jing
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CHONGQING BISHAN HONGXIANG AUTO FITTINGS Co Ltd
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Abstract

The invention discloses a brake friction plate, which consists of the following components in part by weight: 7 to 11 parts of resin, 3 to 7 parts of calcined coke powder, 2 to 6 parts of friction powder, 5 to 9 parts of heavy calcium carbonate, 1 to 3 parts of butyronitrile rubber powder, 8 to 12 parts of graphite, 2 to 6 parts of mineral fiber, 0.3 to 0.6 part of brown corundum, 24 to 28 parts of steel wool, 16 to 20 parts of barium sulfate, 1 to 3 parts of cellulose fiber, 7 to 9 parts of magnetite powder, 2 to 4 parts of calcium sulfate whisker and 2 to 4 parts of mica.

Description

Brake bush and preparation method thereof
Technical field
The present invention relates to a kind of friction plate, relate in particular to the friction plate that uses on a kind of little car or the tricycle break, the invention still further relates to the preparation method of this kind friction plate.
Background technique
In little car and tricycle industry, friction plate belongs to one of critical material, and its quality not only influences rideability, and is concerning driver and passenger's life safety.Therefore require used friction plate material must possess good heat resistanceheat resistant decline performance, frictional behaviour is good, and wear rate is low, require that effect is sensitive, shockproof during braking, noise free, do not hinder mating plate.
Traditional friction plate adopts asbestos as reinforcing material, and the ratio of weight and number of each component in its prescription is: 9 parts of resins, 40 parts in asbestos, 1 part of nitrile rubber powder, 6 parts of tyre talcs, 6 parts of vermiculite powers; Cotton 6 parts of silicon, 10 parts in barium sulphate, 8 parts of antimony sulphides; 2.5 parts of iron oxide yellows, 1 part in aluminium oxide, 2.5 parts in friction powder; 2 parts of calcined coke powdered carbons, 2 parts on mica, 2 parts of cellulose fibers.Asbestos are as the main component in this prescription, in the recent period owing to receive the influence that natural condition change, the decreased performance of asbestos deposit; Friction factor is low, and friction factor is unstable under the high temperature, and wear rate is big; Thereby make that the working life of braking plate is not long, brake failure is quick, and is unreliable.And its highly corrosion resistant causes great influence to environment, and especially after asbestos were confirmed as carcinogenic substance by medical circle, it also was restricted in application facet.Therefore seek new no asbestos, accomplish under the principle that reduces cost that material softly, low is polluted, the prescription of the friction plate of low abrasion and higher utilization rate becomes the new problem of pursuing in the present industry.
Summary of the invention
The object of the invention just is to provide a kind of low cost, the low friction plate that pollutes, hangs down abrasion, and the present invention also provides the preparation method of this kind friction plate.
For achieving the above object, technological scheme of the present invention is: a kind of brake bush, form by each component of following parts by weight:
Resin 7-11 part, calcined coke powdered carbon 3-7 part, friction powder 2-6 part, powdered whiting 5-9 part; Nitrile rubber powder 1-3 part, graphite 8-12 part, mineral fibre 2-6 part, brown corundum 0.3-0.6 part; Steel wool 24-28 part, barium sulphate 16-20 part, cellulose fiber 1-3 part; Magnetite powder 7-9 part, calcium sulfate crystal whiskers 2-4 part, mica 2-4 part.
Adopt above-mentioned prescription, resin is a binding material, and the calcined coke powdered carbon can play the effect that reduces noise of filling; Corundum is the enhance elasticity material, and the friction powder is the high-abrasive material that surely rubs, and powdered whiting is that high temperature increases the material that rubs; Nitrile rubber powder is bonding filler, and graphite is antifriction material, and mineral fibre increases the intensity of friction plate; The palm fibre corundum is for increasing the material that rubs, and barium sulphate is as filler, and cellulose fiber is the high temperature reinforcing material; Magnetite powder is for increasing the filler that rubs, and calcium sulfate crystal whiskers is the high temperature material that surely rubs, and mica is the anti-attrition elastic material.The dosage of steel wool reaches 1/4th, and the moderate thermal conductivity of its hardness is strong, very high elasticity is arranged, in composite material, play the effect of channels and collaterals, makes material soft; Increased the weight of the dosage of high-temperature stable filler in the prescription, guaranteed that friction plate obtains moderate friction factor under high temperature condition; The dosage that has suitably increased organic friction powder guarantees the stable of friction factor, has improved wear resistance and Young's modulus simultaneously, and skidding sensitivity is improved, and the dosage of barium sulphate, graphite and calcined coke powdered carbon increases, and has reduced cost.
Friction plate of the present invention and the contrast of existing friction plate are done the frictional behaviour test, test result such as following table:
Figure 918759DEST_PATH_IMAGE002
Data from last table can find out that friction plate friction factor of the present invention is high, and stable friction factor under the high temperature, and frictional force is big, make that the Security and the sensitivity of brake are good; Wear rate is low, makes that the wearing and tearing of friction plate of the present invention are little, long service life, and the present invention does not have noise when braking in addition, does not injure mating plate.While low cost of manufacture of the present invention.
As of the present invention preferred: said resin is 6602 types, and said graphite is 195 types.
As of the present invention preferred: each component by following parts by weight is formed:
10 parts of resins, 5 parts of calcined coke powdered carbons, 4 parts in friction powder, 7 parts of powdered whitings, 2 parts of nitrile rubber powders; 10 parts in graphite, 4 parts of mineral fibre, 0.6 part in brown corundum, 28 parts of steel wools, 20 parts in barium sulphate; 2 parts of cellulose fibers, 8 parts of magnetite powders, 4 parts of calcium sulfate crystal whiskers, 2 parts on mica.
Friction plate of the present invention is preparation like this, processes as follows:
A, prepare raw material in the ratio in the claim 1, with water content in each raw material greater than 1% raw material put into one by one baking oven dry to water content be 0.5%-1%;
B, each raw material is put into Raw material pail, pour into then and stir 15-20min in the batch mixer, make them mix;
C, the raw material that mixes is put into mould, compressing tablet promptly obtains the friction plate that uses on the break in hydraulic press again.
Preparation method of the present invention is simple, and energy consumption is low, environmental protection.
Preferred as preparation method of the present invention: among the step a, temperature of oven is set at 70 ± 5 ℃; The parameter of hydraulic press is pressure 10Pa among the step c, 150 ± 5 ℃ of temperature, dwell time 60s.
Compared with prior art, the present invention has following advantage:
(1), low cost of manufacture, the cost of raw material is 7671 yuan/ton in the existing friction plate prescription, raw-material cost of the present invention is merely 6040 yuan/ton.
(2), friction factor is high, stable friction factor under the high temperature, frictional force is big, makes that the Security and the sensitivity of brake are good; Wear rate is low, makes that the wearing and tearing of friction plate of the present invention are little, long service life, and the present invention does not have noise when braking in addition, does not injure mating plate.
(3) environmental protection, the present invention has cancelled asbestos, adopts hardness higher, and good springiness, the steel wool that friction factor is high are little to environment and workman's harm.
(4), preparation method of the present invention is simple, and energy consumption is low.
(5) friction plate of the present invention noise when braking is little.
Embodiment
Embodiment 1
The first step is prepared raw material, 7 parts of 6602 resins, 3 parts of calcined coke powdered carbons; 2 parts in friction powder, 9 parts of powdered whitings, 3 parts of nitrile rubber powders, 12 parts in 195 graphite; 2 parts of mineral fibre, 0.5 part in brown corundum, 28 parts of steel wools, 20 parts in barium sulphate; 2 parts of cellulose fibers, 8 parts of magnetite powders, 3 parts of calcium sulfate crystal whiskers, 3 parts on mica.
Second step, survey each raw-material water content, find that only the water content of nitrile rubber powder is 1.8%, other water content all between 0.5%-1%, with nitrile rubber powder put into baking oven dry to water content be 0.5%-1%, temperature of oven is 70 ± 5 ℃.
The 3rd step added each raw material in the Raw material pail, poured into then in the batch mixer and stirred 15 minutes, made them mix.
The 4th step added mixed raw materials in the mould, processed friction plate with the hydraulic press compressing tablet then, and the running parameter of hydraulic press is: pressure 10Pa, 150 ± 5 ℃ of temperature, dwell time 60s.Check at last obtains qualified friction plate.
Embodiment 2
The first step is prepared raw material, 11 parts of YSM resins, 7 parts of calcined coke powdered carbons; 6 parts in friction powder, 9 parts of powdered whitings, 3 parts of nitrile rubber powders, 8 parts in 195 graphite; 6 parts of mineral fibre, 0.3 part in brown corundum, 24 parts of steel wools, 16 parts in barium sulphate; 3 parts of cellulose fibers, 9 parts of magnetite powders, 4 parts of calcium sulfate crystal whiskers, 4 parts on mica.
Second step; Survey each raw-material water content; The water content of finding nitrile rubber powder is 2.0%, and the water content of calcium sulfate crystal whiskers is 1.5%, and other water content are all between 0.5%-1%; With nitrile rubber powder and calcium sulfate crystal whiskers put into respectively baking oven dry to water content be 0.5%-1%, temperature of oven is 70 ± 5 ℃.
The 3rd step added each raw material in the Raw material pail, poured into then in the batch mixer and stirred 20 minutes, made them mix.
The 4th step added mixed raw materials in the mould, processed friction plate with the hydraulic press compressing tablet then, and the running parameter of hydraulic press is: pressure 10Pa, 150 ± 5 ℃ of temperature, dwell time 60s.Check at last obtains qualified friction plate.
Embodiment 3
The first step is prepared raw material, 10 parts of 6602 resins, 6 parts of calcined coke powdered carbons; 5 parts in friction powder, 6 parts of powdered whitings, 3 parts of nitrile rubber powders, 11 parts in 190 graphite; 5 parts of mineral fibre, 0.6 part in brown corundum, 26 parts of steel wools, 20 parts in barium sulphate; 3 parts of cellulose fibers, 7 parts of magnetite powders, 3 parts of calcium sulfate crystal whiskers, 3 parts on mica.
Second step, survey each raw-material water content, find that the water content of steel wool is 1.4%; The water content of calcium sulfate crystal whiskers is 1.5%; Other water content all between 0.5%-1%, with steel wool and calcium sulfate crystal whiskers put into respectively baking oven dry to water content be 0.5%-1%, temperature of oven is 70 ± 5 ℃.
The 3rd step added each raw material in the Raw material pail, poured into then in the batch mixer and stirred 20 minutes, made them mix.
The 4th step added mixed raw materials in the mould, processed friction plate with the hydraulic press compressing tablet then, and the running parameter of hydraulic press is: pressure 10Pa, 150 ± 5 ℃ of temperature, dwell time 60s.Check at last obtains qualified friction plate.
Embodiment 4
The first step is prepared raw material, 10 parts of 6602 resins, 5 parts of calcined coke powdered carbons; 4 parts in friction powder, 7 parts of powdered whitings, 2 parts of nitrile rubber powders, 10 parts in 190 graphite; 4 parts of mineral fibre, 0.6 part in brown corundum, 28 parts of steel wools, 20 parts in barium sulphate; 2 parts of cellulose fibers, 8 parts of magnetite powders, 4 parts of calcium sulfate crystal whiskers, 2 parts on mica.
Second step, survey each raw-material water content, find that the water content of steel wool is 1.3%; The water content of calcium sulfate crystal whiskers is 1.2%; Other water content all between 0.5%-1%, with steel wool and calcium sulfate crystal whiskers put into respectively baking oven dry to water content be 0.5%-1%, temperature of oven is 70 ± 5 ℃.
The 3rd step added each raw material in the Raw material pail, poured into then in the batch mixer and stirred 20 minutes, made them mix.
The 4th step added mixed raw materials in the mould, processed friction plate with the hydraulic press compressing tablet then, and the running parameter of hydraulic press is: pressure 10Pa, 150 ± 5 ℃ of temperature, dwell time 60s.Check at last obtains qualified friction plate.

Claims (5)

1. brake bush, it is characterized in that: each component by following parts by weight is formed:
Resin 7-11 part, calcined coke powdered carbon 3-7 part, friction powder 2-6 part, powdered whiting 5-9 part; Nitrile rubber powder 1-3 part, graphite 8-12 part, mineral fibre 2-6 part, brown corundum 0.3-0.6 part; Steel wool 24-28 part, barium sulphate 16-20 part, cellulose fiber 1-3 part; Magnetite powder 7-9 part, calcium sulfate crystal whiskers 2-4 part, mica 2-4 part.
2. according to the said brake bush of claim 1, it is characterized in that: said resin is 6602 types, and said graphite is 195 types.
3. according to the said brake bush of claim 1, it is characterized in that: each component by following parts by weight is formed:
10 parts of resins, 5 parts of calcined coke powdered carbons, 4 parts in friction powder, 7 parts of powdered whitings, 2 parts of nitrile rubber powders; 10 parts in graphite, 4 parts of mineral fibre, 0.6 part in brown corundum, 28 parts of steel wools, 20 parts in barium sulphate; 2 parts of cellulose fibers, 8 parts of magnetite powders, 4 parts of calcium sulfate crystal whiskers, 2 parts on mica.
4. method for preparing brake bush described in the claim 1 is characterized in that: process as follows:
A, prepare raw material in the ratio in the claim 1, with water content in each raw material greater than 1% raw material put into one by one baking oven dry to water content be 0.5%-1%;
B, each raw material is put into Raw material pail, pour into then and stir 15-20min in the batch mixer, make them mix;
C, the raw material that mixes is put into mould, compressing tablet promptly obtains the friction plate that uses on the break in hydraulic press again.
5. according to the preparation method of the said brake bush of claim 4, it is characterized in that: among the step a, temperature of oven is set at 70 ± 5 ℃; The running parameter of hydraulic press is pressure 10Pa among the step c, 150 ± 5 ℃ of temperature, dwell time 60s.
CN 201110221605 2011-08-04 2011-08-04 Brake friction plate and preparation method thereof Expired - Fee Related CN102359522B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102965078A (en) * 2012-11-23 2013-03-13 山东金麒麟股份有限公司 Friction material of disc brake pad, disc brake pad and preparation technology of disc brake pad
CN104497974A (en) * 2014-12-31 2015-04-08 珠海格莱利摩擦材料有限公司 Safe friction material with low noise and preparation method of friction plate
CN106763360A (en) * 2016-12-07 2017-05-31 重庆红宇摩擦制品有限公司 High abrasion friction facing of brake disc and preparation method thereof is not hindered

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000345142A (en) * 1999-04-02 2000-12-12 Sumitomo Electric Ind Ltd Friction material
CN1908038A (en) * 2005-08-03 2007-02-07 徐松波 Nano material brake slice and preparing process thereof
CN101555399A (en) * 2009-05-20 2009-10-14 山东大王信义载重汽车配件有限公司 Novel brake pad material of truck

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000345142A (en) * 1999-04-02 2000-12-12 Sumitomo Electric Ind Ltd Friction material
CN1908038A (en) * 2005-08-03 2007-02-07 徐松波 Nano material brake slice and preparing process thereof
CN101555399A (en) * 2009-05-20 2009-10-14 山东大王信义载重汽车配件有限公司 Novel brake pad material of truck

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102965078A (en) * 2012-11-23 2013-03-13 山东金麒麟股份有限公司 Friction material of disc brake pad, disc brake pad and preparation technology of disc brake pad
CN104497974A (en) * 2014-12-31 2015-04-08 珠海格莱利摩擦材料有限公司 Safe friction material with low noise and preparation method of friction plate
CN106763360A (en) * 2016-12-07 2017-05-31 重庆红宇摩擦制品有限公司 High abrasion friction facing of brake disc and preparation method thereof is not hindered
CN106763360B (en) * 2016-12-07 2018-09-21 重庆红宇摩擦制品有限公司 The high abrasion friction facing and preparation method thereof of brake disc is not hindered

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Owner name: CHONGQING HONGXIANG AUTO PARTS CO., LTD.

Free format text: FORMER NAME: CHONGQING BISHAN HONGXIANG AUTO PARTS CO., LTD.

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Address after: 402772, Chongqing, three main street, one village, one community

Patentee after: Chongqing Bishan Hongxiang Auto Fittings Co., Ltd.

Address before: 402772, a group of three villages, main road, Bishan County, Chongqing

Patentee before: Chongqing Bishan Hongxiang Auto Fittings Co., Ltd.

CB03 Change of inventor or designer information

Inventor after: Jiang Jing

Inventor before: Ao Liangjun

Inventor before: Tian Hongxiang

Inventor before: Chen Shaoyuan

CB03 Change of inventor or designer information
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Effective date of registration: 20171025

Address after: 301700 Tianjin city Wuqing district under Zhuzhuang street two 30 residential 1-804 chanson

Patentee after: Jiang Jing

Address before: 402772, Chongqing, three main street, one village, one community

Patentee before: Chongqing Hongxiang Auto Parts Co., Ltd.

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Granted publication date: 20130320

Termination date: 20180804

CF01 Termination of patent right due to non-payment of annual fee