CN102359522B - Brake friction plate and preparation method thereof - Google Patents

Brake friction plate and preparation method thereof Download PDF

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Publication number
CN102359522B
CN102359522B CN 201110221605 CN201110221605A CN102359522B CN 102359522 B CN102359522 B CN 102359522B CN 201110221605 CN201110221605 CN 201110221605 CN 201110221605 A CN201110221605 A CN 201110221605A CN 102359522 B CN102359522 B CN 102359522B
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parts
raw material
powder
friction plate
friction
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CN102359522A (en
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敖良均
田洪相
陈少元
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Jiang Jing
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CHONGQING BISHAN HONGXIANG AUTO FITTINGS Co Ltd
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Abstract

The invention discloses a brake friction plate, which consists of the following components in part by weight: 7 to 11 parts of resin, 3 to 7 parts of calcined coke powder, 2 to 6 parts of friction powder, 5 to 9 parts of heavy calcium carbonate, 1 to 3 parts of butyronitrile rubber powder, 8 to 12 parts of graphite, 2 to 6 parts of mineral fiber, 0.3 to 0.6 part of brown corundum, 24 to 28 parts of steel wool, 16 to 20 parts of barium sulfate, 1 to 3 parts of cellulose fiber, 7 to 9 parts of magnetite powder, 2 to 4 parts of calcium sulfate whisker and 2 to 4 parts of mica.

Description

Brake bush and preparation method thereof
Technical field
The present invention relates to a kind of friction plate, relate in particular to the friction plate that uses on a kind of little car or the tricycle braking device, the invention still further relates to the preparation method of this kind friction plate.
Background technique
In little car and tricycle industry, friction plate belongs to one of critical material, and its quality not only affects rideability, and is concerning driver and passenger's life safety.Therefore require used friction plate material must possess good heat resistanceheat resistant decline performance, frictional behaviour is good, and wear rate is low, require that effect is sensitive, shockproof during braking, noise free, do not hinder mating plate.
Traditional friction plate adopts asbestos as reinforcing material, and the ratio of weight and number of each component in its prescription is: 9 parts of resins, 40 parts in asbestos, 1 part of nitrile rubber powder, 6 parts of tyre talcs, 6 parts of vermiculite powers, cotton 6 parts of silicon, 10 parts in barium sulphate, 8 parts of antimony sulphides, 2.5 parts of iron oxide yellows, 1 part in aluminium oxide, 2.5 parts in friction powder, 2 parts of calcined coke powdered carbons, 2 parts on mica, 2 parts of cellulose fibers.Asbestos are as the main component in this prescription, in the recent period owing to be subject to the impact that natural condition change, the hydraulic performance decline of asbestos deposit, friction factor is low, and friction factor is unstable under the high temperature, and wear rate is large, thereby so that the working life of braking plate is not long, brake failure is quick, and is unreliable.And its highly corrosion resistant causes great impact to environment, and especially after asbestos were confirmed as carcinogenic substance by medical circle, it also was restricted in application facet.Therefore seek and new accomplish without asbestos, under the principle of Cost reduction that material softly, low is polluted, the prescription of the friction plate of low abrasion and higher utilization rate becomes the new problem of pursuing in the present industry.
Summary of the invention
Purpose of the present invention just is to provide a kind of low cost, the low friction plate that pollutes, hangs down abrasion, and the present invention also provides the preparation method of this kind friction plate.
For achieving the above object, technological scheme of the present invention is: a kind of brake bush is comprised of each components of following parts by weight:
Resin 7-11 part, calcined coke powdered carbon 3-7 part, friction powder 2-6 part, powdered whiting 5-9 part, nitrile rubber powder 1-3 part, graphite 8-12 part, mineral fibre 2-6 part, palm fibre corundum 0.3-0.6 part, steel wool 24-28 part, barium sulphate 16-20 part, cellulose fiber 1-3 part, magnetite powder 7-9 part, calcium sulfate crystal whiskers 2-4 part, mica 2-4 part.
Adopt above-mentioned prescription, resin is binding material, the calcined coke powdered carbon can play the effect that reduces noise of filling, corundum is for strengthening elastic material, the friction powder is the high-abrasive material that surely rubs, powdered whiting is that high temperature increases the material that rubs, nitrile rubber powder is bonding filler, and graphite is antifriction material, and mineral fibre increases the intensity of friction plate, the palm fibre corundum is for increasing the material that rubs, barium sulphate is as filler, and cellulose fiber is the high temperature reinforcing material, and magnetite powder is for increasing the filler that rubs, calcium sulfate crystal whiskers is the high temperature material that surely rubs, and mica is the anti-attrition elastic material.The dosage of steel wool reaches 1/4th, and the moderate thermal conductivity of its hardness is strong, very high elasticity is arranged, play the effect of channels and collaterals in composite material, so that material is soft; Increased the weight of the dosage of high-temperature stable filler in the prescription, guaranteed that friction plate obtains moderate friction factor under high temperature condition; The dosage that has suitably increased organic friction powder guarantees the stable of friction factor, has improved simultaneously wear resistance and Young's modulus, and skidding sensitivity is improved, and the dosage of barium sulphate, graphite and calcined coke powdered carbon increases, and has reduced cost.
Friction plate of the present invention and the contrast of existing friction plate are done the frictional behaviour test, test result such as following table:
Figure 918759DEST_PATH_IMAGE002
Data from upper table can find out that friction plate friction factor of the present invention is high, and stable friction factor under the high temperature, and frictional force is large, so that Security and the sensitivity of brake are good; Wear rate is low, so that the wearing and tearing of friction plate of the present invention are little, and long service life, the present invention does not have noise when braking in addition, does not injure mating plate.While low cost of manufacture of the present invention.
As of the present invention preferred: described resin is 6602 types, and described graphite is 195 types.
As of the present invention preferred: each component by following parts by weight forms:
10 parts of resins, 5 parts of calcined coke powdered carbons, 4 parts in friction powder, 7 parts of powdered whitings, 2 parts of nitrile rubber powders, 10 parts in graphite, 4 parts of mineral fibre, 0.6 part in brown corundum, 28 parts of steel wools, 20 parts in barium sulphate, 2 parts of cellulose fibers, 8 parts of magnetite powders, 4 parts of calcium sulfate crystal whiskers, 2 parts on mica.
Friction plate of the present invention is like this preparation, makes as follows:
A, prepare raw material in the ratio in the claim 1, with water content in each raw material greater than 1% raw material put into one by one baking oven dry to water content be 0.5%-1%;
B, each raw material is put into Raw material pail, then pour into and stir 15-20min in the batch mixer, so that they mix;
C, the raw material that mixes is put into mould, compressing tablet namely obtains the friction plate that break uses in hydraulic press again.
Preparation method of the present invention is simple, and energy consumption is low, environmental protection.
Preferred as preparation method of the present invention: among the step a, the Temperature Setting of baking oven is 70 ± 5 ℃; The parameter of hydraulic press is pressure 10Pa among the step c, 150 ± 5 ℃ of temperature, dwell time 60s.
Compared with prior art, the present invention has the following advantages:
(1), low cost of manufacture, the cost of raw material is 7671 yuan/tons in the existing friction plate prescription, raw-material cost of the present invention only is 6040 yuan/tons.
(2), friction factor is high, stable friction factor under the high temperature, frictional force is large, so that Security and the sensitivity of brake are good; Wear rate is low, so that the wearing and tearing of friction plate of the present invention are little, and long service life, the present invention does not have noise when braking in addition, does not injure mating plate.
(3) environmental protection, the present invention has cancelled asbestos, adopts hardness higher, and good springiness, the steel wool that friction factor is high are little to environment and workman's harm.
(4), preparation method of the present invention is simple, and energy consumption is low.
(5) friction plate of the present invention noise when braking is little.
Embodiment
Embodiment 1
The first step is prepared raw material, 7 parts of 6602 resins, 3 parts of calcined coke powdered carbons, 2 parts in friction powder, 9 parts of powdered whitings, 3 parts of nitrile rubber powders, 12 parts in 195 graphite, 2 parts of mineral fibre, 0.5 part in palm fibre corundum, 28 parts of steel wools, 20 parts in barium sulphate, 2 parts of cellulose fibers, 8 parts of magnetite powders, 3 parts of calcium sulfate crystal whiskers, 3 parts on mica.
Second step is surveyed each raw-material water content, finds that only the water content of nitrile rubber powder is 1.8%, other water content all between 0.5%-1%, with nitrile rubber powder put into baking oven dry to water content be 0.5%-1%, the temperature of baking oven is 70 ± 5 ℃.
The 3rd step added each raw material in the Raw material pail, then poured in the batch mixer and stirred 15 minutes, so that they mix.
The 4th step added the raw material that mixes in the mould, then made friction plate with the hydraulic press compressing tablet, and the running parameter of hydraulic press is: pressure 10Pa, 150 ± 5 ℃ of temperature, dwell time 60s.At last check obtains qualified friction plate.
Embodiment 2
The first step is prepared raw material, 11 parts of YSM resins, 7 parts of calcined coke powdered carbons, 6 parts in friction powder, 9 parts of powdered whitings, 3 parts of nitrile rubber powders, 8 parts in 195 graphite, 6 parts of mineral fibre, 0.3 part in palm fibre corundum, 24 parts of steel wools, 16 parts in barium sulphate, 3 parts of cellulose fibers, 9 parts of magnetite powders, 4 parts of calcium sulfate crystal whiskers, 4 parts on mica.
Second step, survey each raw-material water content, the water content of finding nitrile rubber powder is 2.0%, the water content of calcium sulfate crystal whiskers is 1.5%, other water content are all between 0.5%-1%, with nitrile rubber powder and calcium sulfate crystal whiskers put into respectively baking oven dry to water content be 0.5%-1%, the temperature of baking oven is 70 ± 5 ℃.
The 3rd step added each raw material in the Raw material pail, then poured in the batch mixer and stirred 20 minutes, so that they mix.
The 4th step added the raw material that mixes in the mould, then made friction plate with the hydraulic press compressing tablet, and the running parameter of hydraulic press is: pressure 10Pa, 150 ± 5 ℃ of temperature, dwell time 60s.At last check obtains qualified friction plate.
Embodiment 3
The first step is prepared raw material, 10 parts of 6602 resins, 6 parts of calcined coke powdered carbons, 5 parts in friction powder, 6 parts of powdered whitings, 3 parts of nitrile rubber powders, 11 parts in 190 graphite, 5 parts of mineral fibre, 0.6 part in palm fibre corundum, 26 parts of steel wools, 20 parts in barium sulphate, 3 parts of cellulose fibers, 7 parts of magnetite powders, 3 parts of calcium sulfate crystal whiskers, 3 parts on mica.
Second step is surveyed each raw-material water content, finds that the water content of steel wool is 1.4%, the water content of calcium sulfate crystal whiskers is 1.5%, other water content all between 0.5%-1%, with steel wool and calcium sulfate crystal whiskers put into respectively baking oven dry to water content be 0.5%-1%, the temperature of baking oven is 70 ± 5 ℃.
The 3rd step added each raw material in the Raw material pail, then poured in the batch mixer and stirred 20 minutes, so that they mix.
The 4th step added the raw material that mixes in the mould, then made friction plate with the hydraulic press compressing tablet, and the running parameter of hydraulic press is: pressure 10Pa, 150 ± 5 ℃ of temperature, dwell time 60s.At last check obtains qualified friction plate.
Embodiment 4
The first step is prepared raw material, 10 parts of 6602 resins, 5 parts of calcined coke powdered carbons, 4 parts in friction powder, 7 parts of powdered whitings, 2 parts of nitrile rubber powders, 10 parts in 190 graphite, 4 parts of mineral fibre, 0.6 part in palm fibre corundum, 28 parts of steel wools, 20 parts in barium sulphate, 2 parts of cellulose fibers, 8 parts of magnetite powders, 4 parts of calcium sulfate crystal whiskers, 2 parts on mica.
Second step is surveyed each raw-material water content, finds that the water content of steel wool is 1.3%, the water content of calcium sulfate crystal whiskers is 1.2%, other water content all between 0.5%-1%, with steel wool and calcium sulfate crystal whiskers put into respectively baking oven dry to water content be 0.5%-1%, the temperature of baking oven is 70 ± 5 ℃.
The 3rd step added each raw material in the Raw material pail, then poured in the batch mixer and stirred 20 minutes, so that they mix.
The 4th step added the raw material that mixes in the mould, then made friction plate with the hydraulic press compressing tablet, and the running parameter of hydraulic press is: pressure 10Pa, 150 ± 5 ℃ of temperature, dwell time 60s.At last check obtains qualified friction plate.

Claims (4)

1. brake bush, it is characterized in that: each component by following parts by weight forms:
Resin 7-11 part, calcined coke powdered carbon 3-7 part, friction powder 2-6 part, powdered whiting 5-9 part, nitrile rubber powder 1-3 part, graphite 8-12 part, mineral fibre 2-6 part, palm fibre corundum 0.3-0.6 part, steel wool 24-28 part, barium sulphate 16-20 part, cellulose fiber 1-3 part, magnetite powder 7-9 part, calcium sulfate crystal whiskers 2-4 part, mica 2-4 part.
2. described brake bush according to claim 1, it is characterized in that: each component by following parts by weight forms:
10 parts of resins, 5 parts of calcined coke powdered carbons, 4 parts in friction powder, 7 parts of powdered whitings, 2 parts of nitrile rubber powders, 10 parts in graphite, 4 parts of mineral fibre, 0.6 part in brown corundum, 28 parts of steel wools, 20 parts in barium sulphate, 2 parts of cellulose fibers, 8 parts of magnetite powders, 4 parts of calcium sulfate crystal whiskers, 2 parts on mica.
3. method for preparing brake bush described in the claim 1 is characterized in that: make as follows:
A, prepare raw material in the ratio in the claim 1, with water content in each raw material greater than 1% raw material put into one by one baking oven dry to water content be 0.5%-1%;
B, each raw material is put into Raw material pail, then pour into and stir 15-20min in the batch mixer, so that they mix;
C, the raw material that mixes is put into mould, compressing tablet namely obtains the friction plate that break uses in hydraulic press again.
4. the preparation method of described brake bush according to claim 3, it is characterized in that: among the step a, the Temperature Setting of baking oven is 70 ± 5 ℃; The running parameter of hydraulic press is pressure 10Pa among the step c, 150 ± 5 ℃ of temperature, dwell time 60s.
CN 201110221605 2011-08-04 2011-08-04 Brake friction plate and preparation method thereof Expired - Fee Related CN102359522B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102965078B (en) * 2012-11-23 2014-06-04 山东金麒麟股份有限公司 Friction material of disc brake pad, disc brake pad and preparation technology of disc brake pad
CN104497974A (en) * 2014-12-31 2015-04-08 珠海格莱利摩擦材料有限公司 Safe friction material with low noise and preparation method of friction plate
CN106763360B (en) * 2016-12-07 2018-09-21 重庆红宇摩擦制品有限公司 The high abrasion friction facing and preparation method thereof of brake disc is not hindered

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1908038A (en) * 2005-08-03 2007-02-07 徐松波 Nano material brake slice and preparing process thereof
CN101555399A (en) * 2009-05-20 2009-10-14 山东大王信义载重汽车配件有限公司 Novel brake pad material of truck

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4055326B2 (en) * 1999-04-02 2008-03-05 住友電気工業株式会社 Friction material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1908038A (en) * 2005-08-03 2007-02-07 徐松波 Nano material brake slice and preparing process thereof
CN101555399A (en) * 2009-05-20 2009-10-14 山东大王信义载重汽车配件有限公司 Novel brake pad material of truck

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP特开2000-345142A 2000.12.12

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Owner name: CHONGQING HONGXIANG AUTO PARTS CO., LTD.

Free format text: FORMER NAME: CHONGQING BISHAN HONGXIANG AUTO PARTS CO., LTD.

CP03 Change of name, title or address

Address after: 402772, Chongqing, three main street, one village, one community

Patentee after: Chongqing Bishan Hongxiang Auto Fittings Co., Ltd.

Address before: 402772, a group of three villages, main road, Bishan County, Chongqing

Patentee before: Chongqing Bishan Hongxiang Auto Fittings Co., Ltd.

CB03 Change of inventor or designer information
CB03 Change of inventor or designer information

Inventor after: Jiang Jing

Inventor before: Ao Liangjun

Inventor before: Tian Hongxiang

Inventor before: Chen Shaoyuan

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20171025

Address after: 301700 Tianjin city Wuqing district under Zhuzhuang street two 30 residential 1-804 chanson

Patentee after: Jiang Jing

Address before: 402772, Chongqing, three main street, one village, one community

Patentee before: Chongqing Hongxiang Auto Parts Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130320

Termination date: 20180804