CN1904184A - Hand knitting cashmere yarn felting technology - Google Patents
Hand knitting cashmere yarn felting technology Download PDFInfo
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- CN1904184A CN1904184A CN 200610111637 CN200610111637A CN1904184A CN 1904184 A CN1904184 A CN 1904184A CN 200610111637 CN200610111637 CN 200610111637 CN 200610111637 A CN200610111637 A CN 200610111637A CN 1904184 A CN1904184 A CN 1904184A
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Abstract
This invention discloses a kind of technology to handle the cashmere yarn, especially the fulling technology of hand-knitting cashmere yarn, it includes the following steps in proper order: washing treatment of the hand-knitting cashmere yarn , clean treatment, the light fulling treatment, soft treatment, dehydration treatment, drying, dampening treatment, since the fulling treatment of the cashmere yarn is dyed by the now available color dye equipment under rational sticky condition, it has the merits that it is easy to operate, it is easy to control, the production cost is low, the handle cashmere yarn is soft and smooth , has the body bone , elastic, the surface shows a layer of short cashmere, the outward appearance is fine , the handle is thick and soft, the color and the lustre is gentle.
Description
Technical field
The present invention relates to a kind of fulling process of cashmere yarn, particularly a kind of fulling process of hand weaving cashmere yarn mainly is for manual method braiding cashmere ready-made clothes provides a kind of cashmere yarn before weaving to be carried out the technology that fulling milling is handled.
Background technology
Existing cashmere product all is to use the cashmere yarn of handling without fulling milling to weave into type by machine, cashmere product to its editorial afterword carries out the fulling milling processing again, described fulling milling is meant that cashmere fiber utilizes the effect of mechanical external force and chemical assistant under certain wet heat condition, the part fiber tangles mutually, make the phenomenon of surperficial fine hair projection, at present, still the cashmere yarn before the unmatchful braiding carries out the fulling milling treatment process, naturally the cashmere yarn of also not handling through fulling milling becomes cashmere product for people's hand weaving, therefore the processing mode of existing cashmere product is more single, can not accomplish to carry out the hand weaving cashmere product by individual inclination.
Summary of the invention
The purpose of this invention is to provide a kind of before being woven into cashmere product to cashmere yarn carry out that fulling milling is handled, processing ease, equipment are simple, cashmere yarn soft smooth, plentiful flexible, appearance effect good, color and luster is soft hand weaving cashmere fulling process, overcome
The deficiencies in the prior art.
Hand weaving cashmere fulling process of the present invention comprises the steps:
A, at first the hand weaving cashmere yarn is washed line and handle, the temperature of washing line is controlled to be 30 ℃-40 ℃;
B, washing arrangement, the hand weaving cashmere yarn that above-mentioned a step was washed is inserted in the liquid streaming dyeing machine, the bath raio of cashmere yarn and washing lotion is controlled at 1: between the 25-35, in the water of forming washing lotion, add detergent and form washing lotion, described detergent accounts for the 0.8%-1.2% of dried cashmere yarn quality, and sets up with heat up 0.5 ℃-1.5 ℃ temperature rise speed of per minute and rise to 35 ℃-45 ℃, keeps 8 minutes-12 minutes, emit washing lotion then, use flushing with clean water;
C, light fulling milling is handled, above-mentioned b step is stayed in the liquid streaming dyeing machine with the cashmere yarn of flushing with clean water, cashmere yarn and the bath raio that contracts between the liquid are controlled at 1: between the 25-35, under the room temperature situation to composition contract liquid in add soda ash, adjust pH between 8.5-9, kept 5 minutes, and added 209 doses again, consumption accounts for 0.5% of dried cashmere yarn quality, kept 5 minutes, add fulling agent again, consumption accounts for 3% of dried cashmere yarn quality, keeps 5 minutes, the formation liquid that contracts, setting equipment rises to 40 ℃-50 ℃ with the temperature rise speed of 0.5 ℃-1.5 ℃ of per minutes, is incubated 20 minutes then-30 minutes, through the afterflush of lowering the temperature naturally;
D, soft treatment, the cashmere yarn of above-mentioned c step process is stayed in the liquid streaming dyeing machine, bath raio between cashmere yarn and the softening agent is controlled at 1: between the 25-35, in the water of forming softening agent, adding acetic acid under the room temperature situation, consumption accounts for 2% of dried cashmere yarn quality, kept 5 minutes, add softener again, consumption accounts for 4% of dried cashmere yarn quality, keeps 5 minutes, add smooth agent again, consumption accounts for 6% of dried cashmere yarn quality, keeps 5 minutes, forms softening agent, setting equipment rises to 25 ℃-35 ℃ with the temperature rise speed of 0.5 ℃-1.5 ℃ of per minutes, discharges softening agent after being incubated 25 minutes then-35 minutes;
E, processed, dewatering time is 5 minutes in Water Extraction Machinery, the moisture after the dehydration is 20%-30%;
F, oven dry, bake out temperature are 75 ℃-80 ℃, 40 minutes-50 minutes time;
G, moisture regain are handled, and temperature is controlled between 35 ℃-40 ℃ in the humid cabinet, and humidity is controlled between the 80%-90%, and the time was at 3.8 hours-4.2 hours.
Hand weaving cashmere fulling process of the present invention, the revolution of wherein said liquid streaming dyeing machine are defined as 740 rev/mins-780 rev/mins, circulation repeatedly that the rotating time all is set at 1 minute.
It is every premium on currency 2 grams-5 grams that hand weaving cashmere fulling process of the present invention, wherein said a step are washed in the line processing procedure lotion consumption.
Hand weaving cashmere fulling process of the present invention, wherein said temperature of washing line is controlled to be 35 ℃, described each bath raio is 1: 30, described b step detergent accounts for 1% of dried cashmere yarn quality, the temperature rise speed that described b step is set up with 1 ℃ of per minute intensification rises to 40 ℃, kept 10 minutes, setting equipment rises to 45 ℃ with the temperature rise speed of 1 ℃ of per minute in the described c step, be incubated 25 minutes then, setting equipment rises to 30 ℃ with the temperature rise speed of 1 ℃ of per minute in the described d step, is incubated 30 minutes then.
Hand weaving cashmere fulling process of the present invention, the moisture in the wherein said e step after the dehydration is 25%, bake out temperature is 78 ℃ in the described f step, 45 minutes time, the interior temperature of humid cabinet is controlled to be 38 ℃ in the described g step, and humidity is controlled to be 85%, and the time is 4 hours.
Hand weaving cashmere fulling process of the present invention, the revolution of wherein said liquid streaming dyeing machine is defined as 760 rev/mins.
Hand weaving cashmere fulling process of the present invention, owing to be reasonably to utilize existing look dyeing equipment to carry out the fulling milling processing under the wet heat condition, so have processing ease, good control to cashmere yarn, the advantage that production cost is low, and treated cashmere yarn soft smooth, the body bone is arranged, plentiful flexible, the surface manifests one deck down, appearance effect is good, the abundant softness of feel, and color and luster is soft.
The specific embodiment
With 80 kilograms of hand weaving cashmere yarn is example, carries out as follows:
1, at first the hand weaving cashmere yarn being washed line handles, select N732 molded lines belt tape machine for use, the line temperature of washing of first groove is controlled to be 35 ℃, add 5 liters of lotions, the line temperature of washing of second groove is controlled to be 35 ℃, adds 3 liters of lotions, three-flute, the 4th groove are clear water and boiling water flushing and running water, described lotion consumption is every premium on currency 3 grams, perhaps is 2 grams or 4 grams or 5 grams, and the described line temperature of washing also can be 30 ℃ or 31 ℃ or 32 ℃ or 33 ℃ or 34 ℃ or 36 ℃ or 37 ℃ or 38 ℃ or 39 ℃ or 40 ℃.
2, washing arrangement is inserted the above-mentioned hand weaving cashmere yarn of washing in the GY3000 type liquid streaming dyeing machine, and setting the speed of a motor vehicle is 760 rev/mins, circulation repeatedly that the rotating time all is set at 1 minute.The bath raio of cashmere yarn and washing lotion is controlled to be 1: 30, the ratio that is quality and the washing lotion quality of cashmere yarn is 1: 30, in the water of forming washing lotion, add detergent and form washing lotion, described detergent accounts for 1% of dried cashmere yarn quality, and the temperature rise speed of setting up with 1 ℃ of per minute intensification rises to 40 ℃, kept 10 minutes, and emitted washing lotion then, use the flushing with clean water secondary.The described setting speed of a motor vehicle also can be 740 rev/mins or 750 rev/mins or 770 rev/mins or 780 rev/mins, the bath raio of cashmere yarn and washing lotion also can be controlled to be 1: 25 or 1: 26 or 1: 27 or 1: 28 or 1: 29 or 1: 31 or 1: 32 or 1: 33 or 1: 34 or 1: 35, described detergent also can account for 0.8% or 0.9% or 1.1% or 1.2% of dried cashmere yarn quality, the speed that heats up also can be 0.5 ℃ of per minute or 0.6 ℃ or 0.7 ℃ or 0.8 ℃ or 0.9 ℃ or 1.1 ℃ or 1.2 ℃ or 1.3 ℃ or 1.4 ℃ or 1.5 ℃, the temperature of being controlled after heating up also can be 35 ℃ or 36 ℃ or 37 ℃ or 38 ℃ or 39 ℃ or 41 ℃ or 42 ℃ or 43 ℃ or 44 ℃ or 45 ℃, and temperature retention time also can be 8 minutes or 9 minutes or 11 minutes or 12 minutes.
3, light fulling milling is handled, and previous step is continued to stay in the GY3000 type liquid streaming dyeing machine with the cashmere yarn of flushing with clean water suddenly, and setting the speed of a motor vehicle is 760 rev/mins, circulation repeatedly that the rotating time all is set at 1 minute.Cashmere yarn and the bath raio that contracts between the liquid are controlled to be 1: 30, the ratio that is quality and the liquid quality that contracts of cashmere yarn is 1: 30, under the room temperature situation to composition contract liquid in add soda ash, adjust pH between 8.5-9, kept 5 minutes, add 209 doses again, 209 doses consumption accounts for 0.5% of dried cashmere yarn quality, keeps 5 minutes, adds fulling agent again, the consumption of fulling agent accounts for 3% of dried cashmere yarn quality, kept 5 minutes, and formed the liquid that contracts, setting equipment rises to 45 ℃ with the temperature rise speed of 1 ℃ of per minute, be incubated 25 minutes then, through the afterflush of lowering the temperature naturally.The described setting speed of a motor vehicle also can be 740 rev/mins or 750 rev/mins or 770 rev/mins or 780 rev/mins, cashmere yarn also can be controlled to be 1: 25 or 1: 26 or 1: 27 or 1: 28 or 1: 29 or 1: 31 or 1: 32 or 1: 33 or 1: 34 or 1: 35 with the bath raio of the liquid that contracts, the speed that heats up also can be 0.5 ℃ of per minute or 0.6 ℃ or 0.7 ℃ or 0.8 ℃ or 0.9 ℃ or 1.1 ℃ or 1.2 ℃ or 1.3 ℃ or 1.4 ℃ or 1.5 ℃, the temperature of being controlled after heating up also can be 40 ℃ or 41 ℃ or 42 ℃ or 43 ℃ or 44 ℃ or 46 ℃ or 47 ℃ or 48 ℃ or 49 ℃ or 50 ℃, and temperature retention time also can be 20 minutes or 21 minutes or 22 minutes or 23 minutes or 24 minutes or 26 minutes or 27 minutes or 28 minutes or 29 minutes or 30 minutes.
4, soft treatment continues the rapid cashmere yarn of handling of previous step to stay in the GY3000 type liquid streaming dyeing machine, and setting the speed of a motor vehicle is 760 rev/mins, circulation repeatedly that the rotating time all is set at 1 minute.Bath raio between cashmere yarn and the softening agent is controlled to be 1: 30, the ratio that is quality and the softening agent quality of cashmere yarn is 1: 30, in the water of forming softening agent, adding acetic acid under the room temperature situation, the acetic acid consumption accounts for 2% of dried cashmere yarn quality, kept 5 minutes, add softener again, the softener consumption accounts for 4% of dried cashmere yarn quality, kept 5 minutes, and added smooth agent again, the smooth agent consumption accounts for 6% of dried cashmere yarn quality, kept 5 minutes, form softening agent, setting equipment rises to 30 ℃ with the temperature rise speed of 1 ℃ of per minute, discharges softening agent after being incubated 30 minutes then.The described setting speed of a motor vehicle also can be 740 rev/mins or 750 rev/mins or 770 rev/mins or 780 rev/mins, the bath raio of cashmere yarn and softening agent also can be controlled to be 1: 25 or 1: 26 or 1: 27 or 1: 28 or 1: 29 or 1: 31 or 1: 32 or 1: 33 or 1: 34 or 1: 35, the speed that heats up also can be 0.5 ℃ of per minute or 0.6 ℃ or 0.7 ℃ or 0.8 ℃ or 0.9 ℃ or 1.1 ℃ or 1.2 ℃ or 1.3 ℃ or 1.4 ℃ or 1.5 ℃, the temperature of being controlled after heating up also can be 25 ℃ or 26 ℃ or 27 ℃ or 28 ℃ or 29 ℃ or 31 ℃ or 32 ℃ or 33 ℃ or 34 ℃ or 35 ℃, and temperature retention time also can be 25 minutes or 26 minutes or 27 minutes or 28 minutes or 29 minutes or 31 minutes or 32 minutes or 33 minutes or 34 minutes or 35 minutes.
5, processed, the cashmere yarn that softness finishes is Daed Cheng Bales, and balance is packed in the Water Extraction Machinery, and dewatering time is 5 minutes in Water Extraction Machinery, moisture after the dehydration is 25%, also can be 20% or 21% or 22% or 23% or 24% or 26% or 27% or 28% or 29% or 30%.
6, the oven dry that relaxes of K031A type hot air type knitting wool dryer is selected in oven dry for use, and bake out temperature is 78 ℃, 45 minutes time.Bake out temperature also can be 75 ℃ or 76 ℃ or 77 ℃ or 79 ℃ or 80 ℃, and the time also can be 40 minutes or 41 minutes or 42 minutes or 43 minutes or 44 minutes or 46 minutes or 47 minutes or 48 minutes or 49 minutes or 50 minutes.
7, moisture regain is handled, the cashmere yarn of oven dry is sent into the humid cabinet processing that gets damp again, temperature is controlled at 38 ℃ in the humid cabinet, also can be 35 ℃ or 36 ℃ or 37 ℃ or 39 ℃ or 40 ℃, humidity is controlled to be 85%, also can be 80% or 81% or 82% or 83% or 84% or 86% or 87% or 88% or 89% or 90%, the time is 4 hours, also can be 3.8 hours or advances for a short time in 3.9 hours or 4.1 or 4.2 hours.The cashmere yarn quality of handling through getting damp again is standard ± 2%, can put in storage after the packing and deposit.
Various device described in this technology is existing equipment, need not special special equipment.Described lotion, detergent, fulling agent, 209 doses, softener, smooth agent are existing dyeing and finishing auxiliaries.
Claims (6)
1, a kind of hand knitting cashmere yarn felting technology is characterized in that: comprise the steps:
A, at first the hand weaving cashmere yarn is washed line and handle, the temperature of washing line is controlled to be 30 ℃-40 ℃;
B, washing arrangement, the hand weaving cashmere yarn that above-mentioned a step was washed is inserted in the liquid streaming dyeing machine, the bath raio of cashmere yarn and washing lotion is controlled at 1: between the 25-35, in the water of forming washing lotion, add detergent and form washing lotion, described detergent accounts for the 0.8%-1.2% of dried cashmere yarn quality, and sets up with heat up 0.5 ℃-1.5 ℃ temperature rise speed of per minute and rise to 35 ℃-45 ℃, keeps 8 minutes-12 minutes, emit washing lotion then, use flushing with clean water;
C, light fulling milling is handled, above-mentioned b step is stayed in the liquid streaming dyeing machine with the cashmere yarn of flushing with clean water, cashmere yarn and the bath raio that contracts between the liquid are controlled at 1: between the 25-35, under the room temperature situation to composition contract liquid in add soda ash, adjust pH between 8.5-9, kept 5 minutes, and added 209 doses again, consumption accounts for 0.5% of dried cashmere yarn quality, kept 5 minutes, add fulling agent again, consumption accounts for 3% of dried cashmere yarn quality, keeps 5 minutes, the formation liquid that contracts, setting equipment rises to 40 ℃-50 ℃ with the temperature rise speed of 0.5 ℃-1.5 ℃ of per minutes, is incubated 20 minutes then-30 minutes, through the afterflush of lowering the temperature naturally;
D, soft treatment, the cashmere yarn of above-mentioned c step process is stayed in the liquid streaming dyeing machine, bath raio between cashmere yarn and the softening agent is controlled at 1: between the 25-35, in the water of forming softening agent, adding acetic acid under the room temperature situation, consumption accounts for 2% of dried cashmere yarn quality, kept 5 minutes, add softener again, consumption accounts for 4% of dried cashmere yarn quality, keeps 5 minutes, add smooth agent again, consumption accounts for 6% of dried cashmere yarn quality, keeps 5 minutes, forms softening agent, setting equipment rises to 25 ℃-35 ℃ with the temperature rise speed of 0.5 ℃-1.5 ℃ of per minutes, discharges softening agent after being incubated 25 minutes then-35 minutes;
E, processed, dewatering time is 5 minutes in Water Extraction Machinery, the moisture after the dehydration is 20%-30%;
F, oven dry, bake out temperature are 75 ℃-80 ℃, 40 minutes-50 minutes time;
G, moisture regain are handled, and temperature is controlled between 35 ℃-40 ℃ in the humid cabinet, and humidity is controlled between the 80%-90%, and the time was at 3.8 hours-4.2 hours.
2, hand knitting cashmere yarn felting technology according to claim 1 is characterized in that: the revolution of described liquid streaming dyeing machine is defined as 740 rev/mins-780 rev/mins, circulation repeatedly that the rotating time all is set at 1 minute.
3, the described hand knitting cashmere yarn felting technology of root a tree name claim 2 is characterized in that: it is every premium on currency 2 grams-5 grams that described a step is washed in the line processing procedure lotion consumption.
4, hand knitting cashmere yarn felting technology according to claim 3, it is characterized in that: described temperature of washing line is controlled to be 35 ℃, described each bath raio is 1: 30, described b step detergent accounts for 1% of dried cashmere yarn quality, the temperature rise speed that described b step is set up with 1 ℃ of per minute intensification rises to 40 ℃, kept 10 minutes, setting equipment rises to 45 ℃ with the temperature rise speed of 1 ℃ of per minute in the described c step, be incubated 25 minutes then, setting equipment rises to 30 ℃ with the temperature rise speed of 1 ℃ of per minute in the described d step, is incubated 30 minutes then.
5, hand knitting cashmere yarn felting technology according to claim 4, it is characterized in that: the moisture in the described e step after the dehydration is 25%, bake out temperature is 78 ℃ in the described f step, 45 minutes time, the interior temperature of humid cabinet is controlled to be 38 ℃ in the described g step, humidity is controlled to be 85%, and the time is 4 hours.
6, hand knitting cashmere yarn felting technology according to claim 5 is characterized in that: the revolution of described liquid streaming dyeing machine is defined as 760 rev/mins.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101116373A CN100417762C (en) | 2006-08-18 | 2006-08-18 | Hand knitting cashmere yarn felting technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101116373A CN100417762C (en) | 2006-08-18 | 2006-08-18 | Hand knitting cashmere yarn felting technology |
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| CN1904184A true CN1904184A (en) | 2007-01-31 |
| CN100417762C CN100417762C (en) | 2008-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2006101116373A Expired - Fee Related CN100417762C (en) | 2006-08-18 | 2006-08-18 | Hand knitting cashmere yarn felting technology |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103437183A (en) * | 2013-08-28 | 2013-12-11 | 张家港市金太阳帽业有限公司 | Post-treatment process for fleece fabrics |
| CN103437109A (en) * | 2013-08-28 | 2013-12-11 | 张家港市金太阳帽业有限公司 | Fulling and softening treatment method for fleece fabrics |
| CN104562512A (en) * | 2015-01-28 | 2015-04-29 | 上海谦诺金属制品有限公司 | Fulling machine and control method thereof |
| CN108149417A (en) * | 2018-02-23 | 2018-06-12 | 上海嘉芮实业有限公司 | The manufacture craft and its product of a kind of fulling milling method of woolen knitting ready-made clothes and the strong fulling milling knitted fabric of the wool including this method |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10110378A (en) * | 1996-09-30 | 1998-04-28 | Yunibaru:Kk | Knitted product and its production |
| CN1119444C (en) * | 1999-08-17 | 2003-08-27 | 浙江圣瑞斯针织股份有限公司 | Knitting process of cashmere sweater capable of being washed in washer |
-
2006
- 2006-08-18 CN CNB2006101116373A patent/CN100417762C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103437183A (en) * | 2013-08-28 | 2013-12-11 | 张家港市金太阳帽业有限公司 | Post-treatment process for fleece fabrics |
| CN103437109A (en) * | 2013-08-28 | 2013-12-11 | 张家港市金太阳帽业有限公司 | Fulling and softening treatment method for fleece fabrics |
| CN104562512A (en) * | 2015-01-28 | 2015-04-29 | 上海谦诺金属制品有限公司 | Fulling machine and control method thereof |
| CN104562512B (en) * | 2015-01-28 | 2017-01-18 | 上海谦诺金属制品有限公司 | Fulling machine and control method thereof |
| CN108149417A (en) * | 2018-02-23 | 2018-06-12 | 上海嘉芮实业有限公司 | The manufacture craft and its product of a kind of fulling milling method of woolen knitting ready-made clothes and the strong fulling milling knitted fabric of the wool including this method |
| CN108149417B (en) * | 2018-02-23 | 2020-06-09 | 上海嘉芮实业有限公司 | Fulling method of wool knitted garment, manufacturing process of wool strong fulling knitted fabric comprising fulling method and product of wool strong fulling knitted fabric |
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| Publication number | Publication date |
|---|---|
| CN100417762C (en) | 2008-09-10 |
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Granted publication date: 20080910 Termination date: 20130818 |