CN1877971A - Symmetric-distribution slot type automatic rotor winding machine without hook - Google Patents
Symmetric-distribution slot type automatic rotor winding machine without hook Download PDFInfo
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- CN1877971A CN1877971A CN 200610052364 CN200610052364A CN1877971A CN 1877971 A CN1877971 A CN 1877971A CN 200610052364 CN200610052364 CN 200610052364 CN 200610052364 A CN200610052364 A CN 200610052364A CN 1877971 A CN1877971 A CN 1877971A
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- 238000004804 winding Methods 0.000 title claims abstract description 45
- 239000011159 matrix material Substances 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 238000007600 charging Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Abstract
The invention discloses a groove-typed self-rotor winder of doubling line without hook, which is characterized by the following: setting index mainshaft on the mainshaft rack within winding mechanism of working platform; placing upper cylinder fixing board on the mainshaft rack of upper surface of index mainshaft; setting lower cylinder fixing board on the mainshaft rack of lower surface of index mainshaft; setting line-protective block, thread-clamping head, rivet head and scissors in the relative inside of upper and lower cylinder fixing boards from front to back. The winding mechanism contains fly-mainshaft with fly in the front, whose fly mainshaft end contains connecting case with protective head extended forwards. The invention possesses excellent active balance, which is convenient to modulate and observe each step of operating condition.
Description
Technical field
The present invention relates to a kind of rotor winding machine, especially relate to a kind of broken line not buckle, slot type automatic rotor winding machine.
Background technology
In the prior art, coiling enamelled wire in the groove of rotor core still adopts the auxiliary semi-automatic mode of craft of false hook mostly.This mode is in coiling, and the manual enamelled wire hook is put after inflection on the false hook enclosed around neck place " α " shape coiling one again, continues coiling afterwards, and groove of every coiling just must be around neck place " α " shape coiling one circle.After coiling finishes, cut off at the enamelled wire that put hook on false hook in the outside of commutator riser, the end riveting with two enamelled wires advances in the cell body of rise piece again, adopts spot-welded on that the end of two enamelled wires and commutator are conducted afterwards.The rotor coil that the auxiliary semi-automatic mode of this craft winds up exists a lot of deficiencies, most importantly enamelled wire every groove on commutator is all cut off, when spot welding, be difficult to guarantee one on the other two enamelled wires all can with commutator weld firm, the probability that forms rosin joint is bigger, causes the rotor coil percent defective higher; Next is that groove of every coiling just must and be cut hook and put enamelled wire on false hook around neck place " α " shape coiling one circle, causes the raw-material waste of enamelled wire, and it is a lot of to make production cost improve; Be exactly that the coiling operation is numerous and diverse in addition, the labour intensity height is difficult to guarantee the stable and consistent of coiling quality, and production efficiency is low, also can cause the raising of production cost.
Summary of the invention
The present invention solves above-mentioned existing in prior technology technical problem, and a kind of broken line not buckle, slot type automatic rotor winding machine are provided.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals: a kind of broken line is buckle, slot type automatic rotor winding machine not, comprise working plate, the spindle carrier of working plate is provided with the calibration main shaft, the calibration main shaft is driven by the indexing motor that is arranged on the spindle carrier, the winding mechanism support of working plate is provided with winding mechanism, spindle carrier above the described calibration main shaft is provided with the upper cylinder fixed head, and the spindle carrier below the calibration main shaft is provided with the lower cylinder fixed head; Set gradually from front to back on the described upper cylinder fixed head and protect line piece, line ball head, riveting the end of a thread and scissors, the end of protecting line piece, line ball head, riveting the end of a thread and scissors is all towards the setting of calibration main shaft, relatively also set gradually from front to back on the lower cylinder fixed head and protect line piece, line ball head, riveting the end of a thread and scissors, the end of protecting line piece, line ball head, riveting the end of a thread and scissors is all towards the setting of calibration main shaft; Described winding mechanism support is arranged on the working plate by bearing, winding mechanism on it comprises the flying trident main shaft that is arranged on the winding mechanism support, the flying trident main shaft is by the flying trident motor-driven that is arranged on the winding mechanism support, the front end of flying trident main shaft is provided with flying trident, the flying trident spindle nose extends forward adapter sleeve is set, and is provided with on the adapter sleeve and protects head; The vertical mutually and setting of the axis of described calibration main shaft and flying trident main shaft at grade, the axis of flying trident main shaft is arranged on the center of the rotor core length direction of calibration spindle nose clamping.Described scissors is arranged on the both sides up and down of rotor commutator, described riveting the end of a thread is arranged on the both sides up and down of commutator riser, described line ball head is arranged on the thin neck both sides up and down between commutator and the rotor core, describedly protects the both sides up and down that the line piece is arranged on rotor core; Described line piece, line ball head, riveting the end of a thread and the scissors of protecting is arranged on upper cylinder fixed head and the lower cylinder fixed head via protecting line piece guide rod, line ball head guide rod, riveting the end of a thread guide rod and scissors guide rod respectively, and respectively by the air cylinder driven that is arranged on upper cylinder fixed head and the lower cylinder fixed head outside.The front end of described working plate is provided with cradle, and the carriage on the cradle is provided with the location fin over against the calibration main shaft on the arcwall face of carriage.Described flying trident base portion is provided with the little axle of flying trident with the matrix of the relative opposite side of flying trident, and the medial extremity of the little axle of flying trident is provided with the flying trident belt wheel, and the outboard end of the little axle of flying trident is provided with flying trident main shaft belt wheel.
In the winding mechanism of the left and right sides of the present invention, two flying tridents rotate relatively, two grooves of coiling simultaneously, and coiling speed can be up to 2500r/min, and coiling efficient height can increase the complete machine traveling comfort again.In the winding process, enamelled wire need not to cut off advanced the automatic doubling in back in the commutator riser groove by riveting, a rotor winding coil utilizes two flying tridents to adopt two lines simultaneously disposable around on earth, except end and afterbody need be cut off, do not produce residue the end of a thread, and adopt and directly block the wire-wound method, having saved former traditional α winding method head must be around the enamelled wire of a circle, raw material have been saved, be that an enamelled wire is to folding back in the commutator riser groove, when spot welding, greatly reduce the generation of rotor rosin joint, reduced the generation of waste product.Whole winding process is once finished, from rotor send into, winding former clamps, close emergency exit, the first groove card line ball, coiling, rotor calibration are changed groove, medial head doubling card line pressure line, pit card line pressure line trimming, move back winding former, open emergency exit and get the rotor overall process and once finish, rotor coil coiling steady quality is unified.
Reasonable in design of the present invention, symmetrical coiling is pitched in round trip flight, and the winding quality is symmetrically distributed, and dynamic balance is good, machine have manually and automatically, single step and can selecting continuously, manually the single step function is convenient to debugging and is observed per step ruuning situation, and continuous function is to give full play to the use of its usefulness automatically, threading speed can be set at 0～2500r/min, rotor number and number of turns can be set, and machine man-machine interface liquid crystal touch screen shows the coiling parameter, and is clear eye-catching.
Description of drawings
Accompanying drawing 1 is a kind of side-looking structural representation of the present invention;
Accompanying drawing 2 is a kind of cross-sectional structure schematic diagrames of carriage of the present invention;
Accompanying drawing 3 is a kind of main TV structure schematic diagrames of the present invention left side winding mechanism.
Embodiment
Below by embodiment, and in conjunction with the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment: referring to Fig. 1, the present invention is provided with spindle carrier 2 at the middle part of working plate 1, and calibration main shaft 4 is set on the spindle carrier 2, and calibration main shaft 4 is driven by the indexing motor 3 that is arranged on the spindle carrier 2, the end of calibration main shaft 4 is provided with a pneumatic chuck, in order to the front end of grip roll axle 16.Both sides upper cylinder fixed head 5 and lower cylinder fixed head 6 are set at spindle carrier respectively about in the of 2, set gradually respectively from front to back in the relative inner of upper cylinder fixed head 5 and lower cylinder fixed head 6 and to protect line piece 8, line ball head 10, riveting the end of a thread 9 and scissors 7, upper cylinder fixed head 5 and lower cylinder fixed head 6 protect line piece 8, line ball head 10, riveting the end of a thread 9 and scissors 7 relatively are provided with, its end all is provided with towards the calibration main shaft, and respectively by protecting line piece guide rod 12, line ball head guide rod 14, riveting the end of a thread guide rod 13 and scissors guide rod 11 are arranged on upper cylinder fixed head 5 and the lower cylinder fixed head 6, respectively by the air cylinder driven that is arranged on the upper cylinder fixed head 5 and lower cylinder fixed head 6 outsides.Wherein, scissors 7 is arranged on the both sides up and down of rotor commutator 17, riveting the end of a thread 9 is arranged on the both sides up and down of commutator riser, and line ball head 10 is arranged on the thin neck both sides up and down between commutator 17 and the rotor core 15, protects the both sides up and down that line piece 8 is arranged on rotor core 15.
On the working plate 1, the left and right sides of rotor core 15 is provided with winding mechanism 23, winding mechanism 23 is arranged on the winding mechanism support 18, winding mechanism support 18 is arranged on the working plate 1 by bearing 19, and winding mechanism 23 drives move left and right by respective cylinder on the guide rail of winding mechanism support 18.Wherein winding mechanism 23 comprises the flying trident main shaft 25 that is arranged on the winding mechanism support 18, flying trident main shaft 25 is driven by the flying trident motor 26 that is arranged on the winding mechanism support 18, the front end of flying trident main shaft 25 is provided with flying trident 24, flying trident main shaft 25 ends are extended forward adapter sleeve 28 are set, be provided with on the adapter sleeve and protect 27, the flying trident base portion is provided with the little axle 30 of flying trident with the matrix of the relative opposite side of flying trident, the medial extremity of the little axle 30 of flying trident is provided with flying trident belt wheel 29, the outboard end of the little axle 30 of flying trident is provided with flying trident main shaft belt wheel 31, and flying trident belt wheel 29 and flying trident main shaft belt wheel 31 are connected on the jockey pulley of flying trident base portion both sides by belt.The vertical mutually and setting of the axis of calibration main shaft 4 and flying trident main shaft 25 at grade, the axis of flying trident main shaft 25 is arranged on the center of rotor core 15 length directions of calibration main shaft 4 end clampings.
Operating process of the present invention is such: will treat that the rotor core of coiling is seated on the carriage 20 of cradle 22 by hand, the location fin 21 that is provided with on the arcwall face of carriage 20 is positioned at rotor core the position of initial calibration, promote cradle 22 chargings, the front end of the pneumatic chuck grip roll axle 16 of the end of calibration main shaft 4, the winding mechanism 23 of the left and right sides moves to the inside simultaneously, protect 27 a clamping rotor core 15, pull out cradle 22, machine startup, protecting of winding mechanism 23 27 slightly loosened rotor core 15, accurate calibration is carried out in indexing motor 3 fine settings, makes rotor core 15 be in the initial position of accurate calibration.Protecting line piece 8 relatively moves near rotor core 15, make and treat that two groups of relative grooves of wound rotor iron core 15 are in the service position, the end of a thread 9 of riveting simultaneously advances the enamelled wire riveting in the corresponding groove of rotor commutator rise piece, unnecessary the end of a thread is cut off in scissors 7 actions, two flying tridents 24 drive enamelled wire relative to rotating half-turn respectively, line ball head 10 moves down enamelled wire is fastened thin neck place between commutator 17 and rotor core 15, two flying tridents 24 drive enamelled wires to be continued to relatively rotate, and stops after reaching the number of turn of design.Line ball head 10 and protect line piece 8 and reset, indexing motor 3 rotations are indexing to next group with rotor core 15 and treat the coiling groove, flying trident 24 drives the groove that enamelled wire is compressed into rotor commutator rise piece correspondence, in this groove, enamelled wire is carried out riveting by riveting the end of a thread 9 again, two flying tridents 24 drive enamelled wire relative to rotating half-turn respectively, make enamelled wire doubling in the corresponding groove of commutator riser just now, again by riveting the end of a thread 9 rivetings.Line ball head 10 moves down enamelled wire is fastened thin neck place between commutator 17 and rotor core 15, and two flying tridents 24 drive enamelled wires to be continued to relatively rotate, and stops after reaching the number of turn of design, repeats said process.Finish up to coiling, enamelled wire is pressed into the corresponding groove of commutator riser of initial calibration, carries out riveting by riveting the end of a thread 9 again.Machine stops, and door is opened, and winding mechanism 23 outwards moves, and protects 27 a disengaging rotor core 15, and the pneumatic chuck of the end of calibration main shaft 4 unclamps the front end of armature spindle 16, the manual rotor coil that takes out the coiling completion, the coiling work that enters next rotor.
At last, should be pointed out that above embodiment only is the more representational example of the present invention.Obviously, technical scheme of the present invention is not limited to the foregoing description, and many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.
Claims (4)
1. not buckle, slot type automatic rotor winding machine of a broken line, comprise working plate (1), the spindle carrier (2) of working plate (1) is provided with calibration main shaft (4), calibration main shaft (4) is driven by the indexing motor (3) that is arranged on the spindle carrier (2), the winding mechanism support (18) that is symmetrical set working plate (1) is provided with winding mechanism (23), it is characterized in that:
Spindle carrier (2) above the described calibration main shaft (4) is provided with upper cylinder fixed head (5), and the following spindle carrier (2) of calibration main shaft (4) is provided with lower cylinder fixed head (6);
Set gradually from front to back on the described upper cylinder fixed head (5) and protect line piece (8), line ball head (10), riveting the end of a thread (9) and scissors (7), the end of protecting line piece (8), line ball head (10), riveting the end of a thread (9) and scissors (7) all is provided with towards calibration main shaft (4), relatively also set gradually from front to back on lower cylinder fixed head (6) and protect line piece (8), line ball head (10), riveting the end of a thread (9) and scissors (7), the end of protecting line piece (8), line ball head (10), riveting the end of a thread (9) and scissors (7) all is provided with towards calibration main shaft (4);
Described winding mechanism support (18) is arranged on the working plate (1) by bearing (19), winding mechanism on it (23) comprises the flying trident main shaft (25) that is arranged on the winding mechanism support (18), flying trident main shaft (25) is driven by the flying trident motor (26) that is arranged on the winding mechanism support (18), the front end of flying trident main shaft (25) is provided with flying trident (24), flying trident main shaft (25) end is extended forward adapter sleeve (28) is set, and adapter sleeve (28) is gone up to be provided with and protected head (27);
The vertical mutually and setting of the axis of described calibration main shaft (4) and flying trident main shaft (25) at grade, the axis of flying trident main shaft (25) is arranged on the center of rotor core (15) length direction of calibration main shaft (4) end clamping.
2. broken line according to claim 1 is buckle, slot type automatic rotor winding machine not, it is characterized in that: described scissors (7) is arranged on the both sides up and down of rotor commutator (17), described riveting the end of a thread (9) is arranged on the both sides up and down of commutator riser, described line ball head (10) is arranged on the thin neck both sides up and down between commutator (17) and the rotor core (15), describedly protects the both sides up and down that line piece (8) is arranged on rotor core (15); Described line piece (8), line ball head (10), riveting the end of a thread (9) and the scissors (7) of protecting is arranged on upper cylinder fixed head (5) and the lower cylinder fixed head (6) via protecting line piece guide rod (12), line ball head guide rod (14), riveting the end of a thread guide rod (13) and scissors guide rod (11) respectively, and respectively by the air cylinder driven that is arranged on upper cylinder fixed head (5) and lower cylinder fixed head (6) outside.
3. broken line according to claim 1 is buckle, slot type automatic rotor winding machine not, it is characterized in that: the front end of described working plate (1) is provided with cradle (22), carriage (20) on the cradle (22) is provided with location fin (21) over against calibration main shaft (4) on the arcwall face of carriage (20).
4. broken line according to claim 1 and 2 is buckle, slot type automatic rotor winding machine not, it is characterized in that: be provided with the little axle of flying trident (30) on the matrix of described flying trident (24) base portion and the relative opposite side of flying trident (24), the medial extremity of the little axle of flying trident (30) is provided with flying trident belt wheel (29), and the outboard end of the little axle of flying trident (30) is provided with flying trident main shaft belt wheel (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610052364A CN100590950C (en) | 2006-07-07 | 2006-07-07 | Symmetric-distribution slot type automatic rotor winding machine without hook |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610052364A CN100590950C (en) | 2006-07-07 | 2006-07-07 | Symmetric-distribution slot type automatic rotor winding machine without hook |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1877971A true CN1877971A (en) | 2006-12-13 |
| CN100590950C CN100590950C (en) | 2010-02-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200610052364A Expired - Fee Related CN100590950C (en) | 2006-07-07 | 2006-07-07 | Symmetric-distribution slot type automatic rotor winding machine without hook |
Country Status (1)
| Country | Link |
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| CN (1) | CN100590950C (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101938197A (en) * | 2010-08-27 | 2011-01-05 | 上海新朋实业股份有限公司 | Non-180-degree distributed motor rotor coiling die |
| CN101295904B (en) * | 2007-04-26 | 2011-07-13 | 株式会社电装 | Winding machine for rotor and method of fabricating rotor |
| CN101159994B (en) * | 2007-11-08 | 2011-09-21 | 宁宇宏 | Flying fork type full-automatic voice coil winding machine |
| CN102843004A (en) * | 2012-09-17 | 2012-12-26 | 苏州依斯克拉汽车电器有限公司 | Winding device and method of armature winding |
| CN102992121A (en) * | 2012-12-19 | 2013-03-27 | 卢晟 | Automatic wire binding machine of protective layer of rotor |
| CN103401380A (en) * | 2013-06-28 | 2013-11-20 | 雄华机械(苏州)有限公司 | Motor rotor winding post-treatment equipment |
| CN104269976A (en) * | 2014-10-09 | 2015-01-07 | 湖州凯合电机有限公司 | Rotor wire end merging and cutting-off all-in-one machine |
| CN108880145A (en) * | 2018-09-14 | 2018-11-23 | 苏州市帅睿自动化设备有限公司 | A kind of completely new coil winding machine |
| CN109616311A (en) * | 2018-11-22 | 2019-04-12 | 苏州同岸精工科技有限公司 | A kind of flying trident coiling axis mechanism |
-
2006
- 2006-07-07 CN CN200610052364A patent/CN100590950C/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101295904B (en) * | 2007-04-26 | 2011-07-13 | 株式会社电装 | Winding machine for rotor and method of fabricating rotor |
| CN101159994B (en) * | 2007-11-08 | 2011-09-21 | 宁宇宏 | Flying fork type full-automatic voice coil winding machine |
| CN101938197B (en) * | 2010-08-27 | 2012-11-14 | 上海新朋实业股份有限公司 | Non-180-degree distributed motor rotor coiling die |
| CN101938197A (en) * | 2010-08-27 | 2011-01-05 | 上海新朋实业股份有限公司 | Non-180-degree distributed motor rotor coiling die |
| CN102843004B (en) * | 2012-09-17 | 2014-03-26 | 雷瑞卡（苏州）汽车电器有限公司 | Winding device and method of armature winding |
| CN102843004A (en) * | 2012-09-17 | 2012-12-26 | 苏州依斯克拉汽车电器有限公司 | Winding device and method of armature winding |
| CN102992121B (en) * | 2012-12-19 | 2015-06-03 | 卢晟 | Automatic wire binding machine of protective layer of rotor |
| CN102992121A (en) * | 2012-12-19 | 2013-03-27 | 卢晟 | Automatic wire binding machine of protective layer of rotor |
| CN103401380A (en) * | 2013-06-28 | 2013-11-20 | 雄华机械(苏州)有限公司 | Motor rotor winding post-treatment equipment |
| CN103401380B (en) * | 2013-06-28 | 2015-09-02 | 雄华机械(苏州)有限公司 | A kind of motor rotor coiling equipment for after-treatment |
| CN104269976A (en) * | 2014-10-09 | 2015-01-07 | 湖州凯合电机有限公司 | Rotor wire end merging and cutting-off all-in-one machine |
| CN104269976B (en) * | 2014-10-09 | 2016-06-15 | 湖州凯合电机有限公司 | A kind of rotor the end of a thread doubling and cut-out all-in-one |
| CN108880145A (en) * | 2018-09-14 | 2018-11-23 | 苏州市帅睿自动化设备有限公司 | A kind of completely new coil winding machine |
| CN108880145B (en) * | 2018-09-14 | 2024-05-14 | 苏州市帅睿自动化设备有限公司 | Brand-new winding machine |
| CN109616311A (en) * | 2018-11-22 | 2019-04-12 | 苏州同岸精工科技有限公司 | A kind of flying trident coiling axis mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100590950C (en) | 2010-02-17 |
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Effective date of registration: 20170405 Address after: 321302 Xingda City, Yongkang, Xicheng Road, No., No. three, 3-2 Patentee after: Yongkang Ruilin Electrical Equipment Co., Ltd. Address before: 321300 Xingda Road, Zhejiang, No. three, No. 3, Yongkang Patentee before: Zhou Honghao |
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Granted publication date: 20100217 Termination date: 20180707 |
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