CN1850493A - Method for rapid manufacturing plastic functional piece - Google Patents

Method for rapid manufacturing plastic functional piece Download PDF

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Publication number
CN1850493A
CN1850493A CN 200610018978 CN200610018978A CN1850493A CN 1850493 A CN1850493 A CN 1850493A CN 200610018978 CN200610018978 CN 200610018978 CN 200610018978 A CN200610018978 A CN 200610018978A CN 1850493 A CN1850493 A CN 1850493A
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Prior art keywords
component
dipping glue
plastic
epoxy resin
epoxy
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CN 200610018978
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CN100467256C (en
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史玉升
黄树槐
杨劲松
闫春泽
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Wuhan Huake 3d Technology Co ltd
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Huazhong University of Science and Technology
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Abstract

The invention discloses a process to produce the plastic function unit. It makes the amorphous thermoplastic material to the powder of 160-250 eyes mean grain size firstly. Then the powder material is made to the plastic blank by the method of SLS, next to dip the blank by the dipping glue which the A component includes the 60-85wt% epikote, the 10-25wt% epoxy liquefier and the 3-15wt% toughness modifier, the B component includes one or more epoxy firming agent, the viscosity is 100-300mPa.S and the temperature is 30-60DEG C, the time is 10h. Then to dry the parts in the room temperature, last to grind the surface of the plastic parts. So the invention can produce the plastic function units of complex structure.

Description

A kind of method for fast mfg of plastic functional piece
Technical field
The invention belongs to advanced manufacturing field, be specifically related to a kind of method for fast mfg of plastic functional piece.
Background technology
At present, the method for fast mfg of plastic functional piece mainly contains stereolithography rapid prototyping method (the Stereo Lithograghy Apparatus of photosensitive resin, SLA), the fusion sediment forming process of thread thermoplastic (Fused Deposition Modeling, FDM) and the selective laser sintering method of crystalline thermoplastic plastic powders (Selected Laser Sintering, SLS) etc.Wherein the SLA process for preparing plastic functional piece makes its curing for the laser instrument with the ultraviolet wavelength scope successively scans liquid photosensitive resin, thereby is superimposed as plastic functional piece.This method has the high characteristics of precision, but because ultraviolet laser and photosensitive resin cost an arm and a leg, the functor cost is very high.In addition, photosensitive resin has penetrating odor, can cause environmental pollution.FDM is by the motion of three-dimensional shower nozzle on the X-Y-Z direction, the plastics silk heats in shower nozzle, melts, optionally applied then the back fast cooling curing form each layer and superposition forming, this method has advantages such as equipment price is cheap, the cost of material is low, pollution is little, but forming accuracy is not high, is difficult for making the part of fine structure.Crystalline thermoplastic plastic powders (as nylon 12 powder) SLS legal system is equipped with the process of plastic functional piece and for the laser instrument with infrared light wavelength scope dusty material is carried out sintering superposition forming successively.The infrared laser price used owing to the SLS method is low, and the life-span is long, and used dusty material range of choice is wide, price is low, thereby makes SLS method cost relatively low.For the crystalline polymer powder, in laser beam elective irradiation zone, the whole melting deformations of particle, independent particle disappears, and solid superpolymer becomes viscous fluid, filled the space in the powder, therefore voidage is minimum in the sintered body after solidifying, and density, the intensity of sintered part are higher, do not need post processing just can reach the requirement of general utility functions spare, but, have therefore that the drip molding shrinkage factor is higher, the shortcoming of low precision because the space is added and filled between powder particle.Because the sintering temperature of crystalline polymer is higher, and temperature is wayward, material is aging easily, needs inert gas shielding in the sintering process, and equipment is had relatively high expectations in addition.
Summary of the invention
The method for fast mfg that the purpose of this invention is to provide a kind of plastic functional piece, the prepared plastic functional piece of this method has possessed the characteristics that cost is low, precision is high and intensity is good simultaneously.
The method for fast mfg of a kind of plastic functional piece provided by the invention, its step comprises:
(1) noncrystalline attitude thermoplastic polymer feedstock production is become average grain diameter 160 orders~250 purpose dusty materials;
(2) adopt the quick forming process of SLS that above-mentioned dusty material is processed into plastic part shape base;
(3) remove unnecessary powder on the plastic part shape base, obtain the porous plastic part blank;
(4) the above-mentioned part blank dipping glue that infiltrates is handled, be the steps include:
1) utilizes dipping glue that part blank is coated with and ooze processing, up to infiltration fully, remove the dipping glue of piece surface remnants;
Dipping glue is by A, B two components mix, A, the mass ratio of B component is 10: 3~3: 1, wherein the A component is: dipping glue A component is by epoxy resin, epoxide diluent and toughness modifier mix, wherein the epoxy resin mass percent is 60~85%, the epoxide diluent mass percent is 10%~25%, the shared mass percent of toughness modifier: 3%~15%, described epoxy resin is glycidol ether type or glycidyl ester type epoxy resin, its viscosity is less than 15000mpa.s, described epoxide diluent is the polyfunctionality reactive diluent, and described toughness modifier is the liquid endurable active toughener of long-chain linear;
The B component is: dipping glue B component is mixed by one or more epoxy hardeners and is formed, and its viscosity is 100~300mPa.s under the normal temperature, and solidification temperature is 30 ℃~60 ℃, and be below 10 hours hardening time;
2) part is at room temperature fully dry, and give heating cure;
3) grinding process is carried out on the plastic part surface.
The present invention utilizes noncrystalline attitude thermoplastic powder, adopts the quick forming process of SLS to make plastic functional piece, because amorphism thermoplastic powder sintering temperature is lower, temperature is more easy to control, and material is difficult for aging, requires lower to equipment.The amorphism polymer powder only is the fusion of particle contact site when sintering, relative position changes not quite between particle, makes sintering structure inside have a large amount of spaces, so the volume contraction in the sintering process, distortion are very little, part accuracy is higher, and the density of sintered part, intensity are lower.The present invention has improved its intensity by with epoxy impregnation glue drip molding being carried out post processing, has reached the requirement of plastic functional piece.Make plastic functional piece possess characteristics such as cost is low, precision is high, intensity is good simultaneously.This method can be made the various plastic functional pieces of shape and structure complexity, and this functor adopts conventional method to be difficult to maybe can't make.
Description of drawings
Fig. 1 is a schematic flow sheet of the present invention.
Fig. 2 is the schematic diagram of SLS accuracy test standard component.
The specific embodiment
The present invention is further detailed explanation below in conjunction with accompanying drawing and example.
As shown in Figure 1, the step of the method for fast mfg of plastic functional piece is among the present invention:
(1) with noncrystalline attitude thermoplastic polymer, being prepared into average grain diameter as ABS, Merlon (PC), polystyrene (PS) etc. is 160 orders~250 purpose dusty materials.
(2) adopt the quick forming process of SLS that these dusty materials are processed into plastic part shape base.
(3) the shape base is washed away through soft hairbrush or pressure-air remove unnecessary powder and obtain the porous plastic part blank.
(4) this part blank dipping glue that infiltrates is handled.
1) adopts dipping glue that part shape base is coated with and ooze processing, fully up to infiltration; Remove the dipping glue of piece surface remnants.When if room temperature is low, can puts into 25 ℃ of vacuum drying chambers and be incubated being coated with the drip molding that oozes processing, to guarantee infiltration.
Dipping glue was mixed by mass ratio by A, B two components in 10: 3~3: 1.
Dipping glue A component is:
Mixed, stirred to make and flood glue A component by epoxy resin, epoxide diluent, toughness modifier, its viscosity will be controlled at below the 5000mpa.s.Wherein the epoxy resin mass percent is 60~85%, and the epoxide diluent mass percent is 10%~25%, the shared mass percent of toughness modifier: 3%~15%.Selected epoxy resin is glycidol ether type or glycidyl ester type epoxy resin, and its viscosity is less than 15000mpa.s.This epoxy resin normal temperature is down for liquid, and viscosity is lower, so promptly helps improving the infiltration of dipping glue, can reduce the consumption of diluent again; Used diluent is the polyfunctionality reactive diluent, be to contain plural active epoxy group in its strand, as neopentylglycol diglycidyl ether, trihydroxymethylpropanyltri diglycidyl ether etc., use the polyfunctionality reactive diluent, consumption and curing are suitable, just can not reduce the crosslink density of product, thereby mechanical strength under the hot state and chemical-resistant conservation rate are higher.Toughness modifier is selected the liquid endurable active toughener of long-chain linear for use, this material molecule is the aliphatic long-chain structure, wherein contain the active group that can participate in curing reaction :-OH ,-COOH etc., so when using this type of flexibilizer can increase drip molding toughness, can avoid again intensity is declined to a great extent.The commercial product of this type of flexibilizer is more, can select according to actual needs.
Dipping glue B component is:
Dipping glue B component is mixed by one or more epoxy hardeners and is formed, and the viscosity of B component is controlled in 100~300mPa.s scope under the normal temperature, and solidification temperature is at 30 ℃~60 ℃, and hardening time is below 10 hours.Epoxy hardener can be selected the straight chain aliphatic polyamine for use, polyamide-polyamines and alicyclic polyamine; The straight chain aliphatic polyamine has triethylene tetramine, TEPA and diethyl amino propylamine; Alicyclic polyamine has alkane diamines in the Meng, N-aminoethyl piperazine; Or the like.
Above-mentioned A, B component are mixed with electric mixer.When if room temperature is lower than 25 ℃, with A, B component before mixing in 25 ℃ of baking ovens the heating 30 minutes after, mix again.
2) with part at room temperature dry more than 5 hours after, put into 60 ℃ of baking ovens and solidified 8~10 hours.
3) at last grinding process being carried out on the plastic part surface gets final product.The purpose of grinding process is in order to reduce the surface roughness of drip molding.
Table 1 dipping glue formulation examples
Raw material Example 1 Example 2 Example 3
Component A B component Component A B component Component A B component
The strange scholar's flexibilizer of E-44 epoxy resin E-51 epoxy resin - 75% 5% - - - 80% - 5% - - - 75% - 10% - - -
Neopentylglycol diglycidyl ether alkane in Meng diamines 651 polyamide polyamines 20% - - - 100% - 15% - - - 95% 5% 15% - - - 100% -
Annotate: wherein, E-51, E-44 are bisphenol-A glycidol ether type epoxies, are Shanghai Resin Factory's product; Strange scholar's flexibilizer is the clear big strange scholar's new material technology Co., Ltd in Beijing product; Neopentylglycol diglycidyl ether, the Meng, the alkane diamines was Wuhan City hero's chemical industry Co., Ltd; 651 polyamide polyamines are BaLing Petroleum Chemical Engineering Co., Ltd's product.
Table 2 sintering examples of parameters
The sintering parameter Example 1 Example 2 Example 3
Laser power sweep speed preheat temperature sintering spacing sintered layer thickness 15W 2000mm/s 90℃ 0.1mm 0.15mm 15W 2000mm/s 140℃ 0.1mm 0.15mm 12W 2000mm/s 70℃ 0.1mm 0.15mm
Example 1
With average grain diameter is that 200 purpose ABS powder are as agglomerated material.Adopt the HRPS-III of Central China University of Science and Technology shape SLS formation system, parameter is set and is listed in the table 2.The prescription of dipping glue is listed in the table 1.
Concrete implementation step is:
(1) with HRPS-III type SLS formation system, the sintering parameter is pressed table 1 setting, processing plastic part shape base.
(2) the shape base is washed away through soft hairbrush or pressure-air remove unnecessary powder and obtain the porous plastic part blank.
(3) this part blank dipping glue that infiltrates is handled.
1) after dipping glue A, B component are pressed table 2 preparation, A, B component are pressed mass ratio mix at 3: 1, mix with electric mixer.
2) part blank is coated with oozes processing, fully up to infiltration; Remove the dipping glue of the remnants of piece surface.
3) with after the part at room temperature dry 5 hours, put into 60 ℃ of baking ovens and solidified 10 hours.
4) at last grinding process being carried out on the plastic part surface gets final product.
(4) by above method machining accuracy testing standard part (as shown in Figure 2) and strength test standard component, carry out the test of precision and intensity, test result is listed in the table 3.Indicate the standard size (original size) of accuracy test standard component among Fig. 2, be made as A 0, behind the standard testing part solidified forming,, be made as A with vernier caliper measurement each several part size 1Precision S=[(A 1-A 0)/A 0] * 100%; Its mean accuracy value adopts the method that multiple spot is averaged of surveying.
The plastic functional piece performance that table 3 makes with example 1
Performance indications Testing standard Performance number
Hot strength/MPa bending strength/MPa impact strength/KJm -2Mean accuracy/% GB/T 1040-1992 GB/T 9341-2000 GB/T 1043-199 - 26.33 25.21 2.30 -0.91
Example 2
With average grain diameter is that 160 purpose PC powder are as agglomerated material.Adopt the HRPS-III of Central China University of Science and Technology type SLS formation system, parameter is set and is listed in the table 2.The prescription of dipping glue is listed in the table 1.
Concrete implementation step is:
(1) with HRPS-III type SLS formation system, the sintering parameter is pressed table 2 setting, processing plastic part shape base.
(2) the shape base is washed away through soft hairbrush or pressure-air remove unnecessary powder and obtain the porous plastic part blank.
(3) this part blank dipping glue that infiltrates is handled.
1) after dipping glue A, B component are pressed table 1 preparation, A, B component are pressed mass ratio mix at 3: 1, mix with electric mixer.
2) part blank is coated with oozes processing, fully up to infiltration; Remove the dipping glue of the remnants of piece surface.
3) with after the part at room temperature dry 5 hours, put into 60 ℃ of baking ovens and solidified 10 hours.
4) at last grinding process being carried out on the plastic part surface gets final product.
(4) by above method machining accuracy testing standard part (as shown in Figure 2) and strength test standard component, carry out the test of precision and intensity, test result is listed in the table 4.
The plastic functional piece performance that table 4 makes with example 2
Performance indications Testing standard Performance number
Hot strength/MPa bending strength/MPa impact strength/KJm -2Mean accuracy/% GB/T 1040-1992 GB/T 9341-2000 GB/T 1043-199 - 42.04 - 7.52 -1.05
Example 3
With average grain diameter is that 200 purpose PS powder are as agglomerated material.Adopt the HRPS-III of Central China University of Science and Technology type SLS formation system, parameter is set and is listed in the table 2.The prescription of dipping glue is listed in the table 1.
Concrete implementation step is:
(1) with HRPS-III type SLS formation system, the sintering parameter is pressed table 2 setting, processing plastic part shape base.
(2) the shape base is washed away through soft hairbrush or pressure-air remove unnecessary powder and obtain the porous plastic part blank.
(3) this part blank dipping glue that infiltrates is handled.
1) after dipping glue A, B component are pressed table 1 preparation, A, B component are pressed mass ratio mix at 10: 3, mix with electric mixer.
2) part blank is coated with oozes processing, fully up to infiltration; Remove the dipping glue of the remnants of piece surface.
3) with after the part at room temperature dry 5 hours, put into 60 ℃ of baking ovens and solidified 10 hours.
4) at last grinding process being carried out on the plastic part surface gets final product.
(4) by above method machining accuracy testing standard part (as shown in Figure 2) and strength test standard component, carry out the test of precision and intensity, test result is listed in the table 5.
The plastic functional piece performance that table 5 makes with example 3
Performance indications Testing standard Performance number
Hot strength/MPa bending strength/MPa impact strength/KJm -2Mean accuracy/% GB/T 1040-1992 GB/T 9341-2000 GB/T 1043-199 - 18.54 - 3.51 -0.85

Claims (4)

1, a kind of method for fast mfg of plastic functional piece, its step comprises:
(1) noncrystalline attitude thermoplastic polymer feedstock production is become average grain diameter 160 orders~250 purpose dusty materials;
(2) adopt the quick forming process of SLS that above-mentioned dusty material is processed into plastic part shape base;
(3) the unnecessary powder on the removing plastic part shape base obtains the porous plastic part blank;
(4) the above-mentioned part blank dipping glue that infiltrates is handled, be the steps include:
(4.1) utilize dipping glue that part blank is coated with and ooze processing, up to infiltration fully, remove the dipping glue of piece surface remnants;
Above-mentioned dipping glue is by A, B two components mix, A, the mass ratio of B component is 10: 3~3: 1, wherein the A component is: dipping glue A component is by epoxy resin, epoxide diluent and toughness modifier mix, wherein the epoxy resin mass percent is 60~85%, the epoxide diluent mass percent is 10%~25%, the shared mass percent of toughness modifier: 3%~15%, described epoxy resin is glycidol ether type or glycidyl ester type epoxy resin, its viscosity is less than 15000mpa.s, described epoxide diluent is the polyfunctionality reactive diluent, and described toughness modifier is the liquid endurable active toughener of long-chain linear;
The B component is: dipping glue B component is mixed by one or more epoxy hardeners and is formed, and its viscosity is 100~300mPa.s under the normal temperature, and solidification temperature is at 30 ℃~60 ℃, and hardening time is below 10 hours;
(4.2) part is at room temperature fully dry, and give heating cure;
(4.3) grinding process is carried out on the plastic part surface.
2, method according to claim 1 is characterized in that: the epoxy hardener in the described dipping glue B component is straight chain aliphatic polyamine, polyamide-polyamines and alicyclic polyamine.
3, method according to claim 1 and 2 is characterized in that: the epoxy hardener in the described dipping glue B component be triethylene tetramine, TEPA, diethyl amino propylamine, the Meng alkane diamines or N-aminoethyl piperazine.
4, method according to claim 3 is characterized in that: described epoxide diluent is neopentylglycol diglycidyl ether or trihydroxymethylpropanyltri diglycidyl ether.
CNB2006100189786A 2006-04-28 2006-04-28 Method for rapid manufacturing plastic functional piece Expired - Fee Related CN100467256C (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
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CN102186652A (en) * 2008-09-15 2011-09-14 杜尔系统有限责任公司 Production method for a paint plant component and corresponding paint plant component
CN104085114A (en) * 2014-07-24 2014-10-08 柴源 Multi-process manufacturing system for 3D (Three Dimensional) printing
CN104087124A (en) * 2014-07-25 2014-10-08 厦门双瑞船舶涂料有限公司 Phenol aldehyde epoxy paint with chemical medium resistance and preparation method thereof
CN106739025A (en) * 2016-11-23 2017-05-31 武汉理工大学 The post-processing approach of 3D printing proton exchange film fuel cell electric piling inlet manifold
CN106984771A (en) * 2017-05-09 2017-07-28 大连理工大学 A kind of method for the elevated temperature strength for improving 3D printing sand mold/core
CN107650375A (en) * 2017-09-22 2018-02-02 上海航天精密机械研究所 Sintering Model resin impregnated method and mogullizer
CN108025495A (en) * 2015-09-14 2018-05-11 老虎涂料有限责任及两合公司 The purposes of thermosetting polymer powder composition
CN114379082A (en) * 2021-12-22 2022-04-22 爱司达智能制造(江苏)有限公司 Preparation method of3D printing sand mold with synchronously reinforced and toughened inner part and surface
CN116023694A (en) * 2022-12-14 2023-04-28 华东理工大学 Post-treatment enhancement method for TPU (thermoplastic polyurethane) product
CN116023694B (en) * 2022-12-14 2024-06-11 华东理工大学 Post-treatment enhancement method for TPU (thermoplastic polyurethane) product

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102186652A (en) * 2008-09-15 2011-09-14 杜尔系统有限责任公司 Production method for a paint plant component and corresponding paint plant component
CN104085114A (en) * 2014-07-24 2014-10-08 柴源 Multi-process manufacturing system for 3D (Three Dimensional) printing
CN104087124A (en) * 2014-07-25 2014-10-08 厦门双瑞船舶涂料有限公司 Phenol aldehyde epoxy paint with chemical medium resistance and preparation method thereof
CN108025495A (en) * 2015-09-14 2018-05-11 老虎涂料有限责任及两合公司 The purposes of thermosetting polymer powder composition
US10780630B2 (en) 2015-09-14 2020-09-22 Tiger Coatings Gmbh & Co. Kg Use of a thermosetting polymeric powder composition
CN106739025A (en) * 2016-11-23 2017-05-31 武汉理工大学 The post-processing approach of 3D printing proton exchange film fuel cell electric piling inlet manifold
CN106739025B (en) * 2016-11-23 2019-01-04 武汉理工大学 The post-processing approach of 3D printing proton exchange film fuel cell electric piling inlet manifold
CN106984771A (en) * 2017-05-09 2017-07-28 大连理工大学 A kind of method for the elevated temperature strength for improving 3D printing sand mold/core
CN107650375A (en) * 2017-09-22 2018-02-02 上海航天精密机械研究所 Sintering Model resin impregnated method and mogullizer
CN114379082A (en) * 2021-12-22 2022-04-22 爱司达智能制造(江苏)有限公司 Preparation method of3D printing sand mold with synchronously reinforced and toughened inner part and surface
CN116023694A (en) * 2022-12-14 2023-04-28 华东理工大学 Post-treatment enhancement method for TPU (thermoplastic polyurethane) product
CN116023694B (en) * 2022-12-14 2024-06-11 华东理工大学 Post-treatment enhancement method for TPU (thermoplastic polyurethane) product

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