CN1850407A - Aluminium plate transverse cutting production apparatus and method - Google Patents
Aluminium plate transverse cutting production apparatus and method Download PDFInfo
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- CN1850407A CN1850407A CN 200610081070 CN200610081070A CN1850407A CN 1850407 A CN1850407 A CN 1850407A CN 200610081070 CN200610081070 CN 200610081070 CN 200610081070 A CN200610081070 A CN 200610081070A CN 1850407 A CN1850407 A CN 1850407A
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Abstract
The present invention discloses a sheet aluminium transverse-cutting production equipment. It is characterized by that said equipment utilizes the following machines to successively form its production line; taking-off machine, elbow straightening machine, feeding roll, end head plate shears, straightening machine, edge-shearing machine, straightening machine, cleaning machine, drying machine, lining paper coating machine and transverse-cutting shearing machine.
Description
Technical field
The present invention relates to aluminium sheet processing, what relate in particular to is the finishing process units and the production method of rolling aluminium sheet.
Background technology
In calendering aluminium sheet process,, need carry out preshearing and finishing to the aluminium sheet that calendering is produced according to the different purposes of different industries and product.Production processes such as main production process comprises uncoiling, cuts the limit, aligning, cleaning, drying, crosscut all are unit production and use usually.
The at present preshearing and the finishing production line of rolling aluminium sheet, the function device layout is unreasonable, and production technology backwardness, labour intensive, product quality are relatively low, mainly show:
1) production routine is numerous and diverse: the coiled material that is rolled into by the uncoiling of pre-shearing machine row, is cut into the piece sheet of preliminary scale after arriving Runout area; And then enter that finishing soft or hard sheet machine row straightener is aligned, accurate sizing, printing, artificial turn-over inspection have the zero defect supervisor.The part sheet material also needs to list cleaning, drying at cleaning machine, enters packing shop then, turn-over shop paper again during packing, and program is various.
2) production efficiency is low: because of not being continuous production, operation is numerous and diverse, and the duplication of labour is many, and transportation and batch turning take a lot of times and labour, and production efficiency is difficult to improve.
3) yield rate is low: various because of production routine, sizing accuracy is low, in batch turning back and forth, cause inevitably between each program to wipe defective such as to scratch, damage during handling, and the back-end crop of decaptitating, cause integrated yield low-level.
4) the plate quality is low: correct because of adopting chip, there is oscillation mark in the plate surface after the rectification.
5) because equipment machine row disperse, and operation is a lot, and labour intensive causes waste of manpower resource, can not adapt to the requirement of modern enterprise development.
Because there are above-mentioned deficiency in existing aluminium sheet finishing production technology and equipment, so can not produce thick specification cold-reduced sheet, the Aero-Space plate that product quality is had relatively high expectations.
Summary of the invention
At present aluminium sheet finishing production technology and the device above shortcomings, the object of the present invention is to provide a kind of collect multiple process be one, can quantity-produced aluminium plate transverse cutting process units.
A kind of aluminium plate transverse cutting process units is characterized in that, this device has following equipment to form production line by the sequencing of production process successively:
(1) uncoiler is used for the aluminium strip uncoiling rolling;
(2) elbow straightener is positioned at the uncoiler downstream position, is used to pick the stub bar of uncoiler and stub bar is aligned;
(3) feeding roller is used for setting up a upright and equipment feeding downstream with uncoiler;
(4) termination plate shearing machine is used to excise the stub bar, the material tail that do not meet quality requirement;
(5) straightener is used for the band material behind termination plate shearing machine excision stub bar, the material tail is tentatively aligned;
(6) edge-trimming machine is used for the band material left and right sides undesirable edge excision after tentatively aligning;
(7) straightener is used for the band material after cutting edge through edge-trimming machine is carried out the essence aligning;
(8) cleaning machine is used for the band material behind the smart aligning of straightener is cleaned, to remove the dirt of surface adhesion;
(9) dryer is used for the band material after cleaning is dried;
(10) lining film coating machine, the band that is used for after cleaning and drying is expected surperficial lining paper or overlay film, is convenient at wire wrapping;
(11) crosscut flying shearing machine are used for horizontal the cutting of band material high accuracy scale is cut into required normalized plate.
An ink-jet printer can also be arranged between described dryer and lining film coating machine, be used for marking on product.
The invention still further relates to a kind of aluminium plate transverse cutting production method, comprise following process successively:
(1) uncoiling earlier with the uncoiler uncoiling of the supplied materials of rolling, and is set up tension force with feeding roller;
(2) material termination aligning is picked stub bar with the aluminium strip material after the uncoiling by the elbow straightener, and stub bar is aligned;
(3) cut away super thick stub bar, excise underproof stub bar, material portion with the termination plate shearing machine;
(4) predistortion aluminium sheet is tentatively aligned aluminium sheet band material with straightener;
(5) cut edge, the back band that cuts off preliminary aligning by edge-trimming machine is expected marginal portion, the underproof left and right sides;
(6) correct aluminium sheet, the band material is carried out the essence aligning with straightener;
(7) clean, the band material behind the essence aligning is cleaned, to remove impurity such as degreasing;
(8) oven dry is dried the band material after cleaning, to remove the moisture content on surface;
(9) lining paper overlay film, as required, paper or film on the lining of the surface of the band material after the cleaning are with boundary belt material surface;
(10) cutting to length, according to product specification, with the crosscut flying shearing machine with the horizontal plate that is cut into of continuous band material.
Also can first printed product mark before the lining paper overlay film, with ink-jet printer product surface printed product characteristic, batch etc. the dynamic indicator mark.
Employing by production line and production method that particular order is combined into, has following advantage by the said equipment:
(1) can realize the thick specification aluminium sheet of rolling first aligning, excision stub bar material tail, cut limit, smart aligning, cleaning, oven dry, lining paper overlay film, printed product mark, horizontal serialization production of cutting a plurality of finished machined processes such as scale, improved labor productivity.
(2) this particular device and operation layout order, make continuous aluminium sheet band material successively by each equipment, cut the limit, aligning, clean, oven dry, lining paper overlay films etc. are process continuously, only in the end just continuous strip is cut into the plate of required specification, therefore in whole process of production, need not semi-finished product are brought fortune between distinct device, except reducing the labour intensity, also having reduced intermediate products in blocks piles up, transportation is to the scuffing of product surface, damage, and can guarantee product centering and steadily during by each equipment in continuous band material mode, guaranteed product quality, yield rate can be improved more than 2.9%, and thick specification cold-reduced sheet of high-quality 2mm～6mm and Aero-Space plate can be produced.
(3) this production line and production method, only in the end the operation continuous strip that will process cuts into plate, if do not use lining paper or laminating machine, then can answer the user to require to produce the product of linerless or overlay film; If do not drive cleaning machine and dryer, can make continuous strip directly by the said equipment, therefore can produce different products according to customer requirement.
(4) this aluminium plate transverse cutting process units and production method continuous, that integrate multiple working ability because of equipment is continuous, compact layout, can effectively reduce occupation area of equipment, and can save human resources.
(5) continuous aluminium sheet band material continues by each process equipment, has reduced intermediate products and transport needed power consumption between distinct device.
Description of drawings
Fig. 1 is an aluminium plate transverse cutting process units schematic diagram of the present invention.
The specific embodiment
Below in conjunction with the drawings and specific embodiments aluminium plate transverse cutting process units of the present invention and production method are described further.
Embodiment 1
As shown in Figure 1, be a kind of aluminium plate transverse cutting process units,
(1) comprise a uncoiler, be used to open the aluminium strip of rolling, and feeding roller feeding downstream and set up tension force with feeding roller;
(2) elbow straightener is used to pick aluminium sheet band stub bar and aligns, and makes it can send into feeding roller downwards;
(3) feeding roller is used for setting up a upright and equipment feeding downstream with uncoiler;
(4) termination plate shearing machine is used to excise the stub bar, the material tail that do not meet quality requirement;
(5) five-roll machine: be used for the band material behind termination plate shearing machine excision stub bar, the material tail is tentatively aligned;
(6) disk edge-trimming machine: be used for the marginal portion that the band material behind the preliminary aligning does not meet quality requirement is cut, and be transported in the waste material collection device after the slitter edge chopping that will downcut;
(7) straightener: be used for the band material after cutting edge through the disk edge-trimming machine is carried out the essence aligning;
(8) cleaning machine: be used for the band material behind the smart aligning of straightener is cleaned, with burs such as the greasy dirt on flush away surface, chips;
(9) dryer: be used for the band material after cleaning is dried;
(10) ink-jet printer, be used for product surface printed product characteristic, batch etc. dynamic indicator;
(11) lining film coating machine: be used for band material lining paper or overlay film after cleaning and drying are convenient at wire wrapping;
(12) crosscut flying shearing machine: be used for that high-precision scale is horizontal cuts to band material, be cut into the plate of required specification.
Embodiment 2
A kind of aluminium plate transverse cutting production method comprises following process successively:
(1) uncoiling earlier with the uncoiler uncoiling of the supplied materials of rolling, and is set up tension force with feeding roller;
(2) material termination aligning is picked stub bar with the aluminium strip material after the uncoiling by the elbow straightener, and stub bar is aligned, so that by the feeding roller feeding;
(3) cut away super thick stub bar, excise underproof stub bar, material portion with the termination plate shearing machine;
(4) the predistortion aluminium sheet is tentatively aligned aluminium sheet with straightener;
(5) cut edge, the back band that cuts off preliminary aligning by edge-trimming machine is expected marginal portion, the underproof left and right sides, and the rim charge after will downcutting sends into waste material collection device, so that recycle;
(6) correct aluminium sheet, the band material is carried out the essence aligning with straightener;
(7) clean, the band material behind the essence aligning is cleaned, to remove impurity such as degreasing;
(8) oven dry is dried the band material after cleaning, to remove the moisture content on surface;
(9) printed product mark, with ink-jet printer product surface printed product characteristic, batch etc. the dynamic indicator mark;
(10) lining paper overlay film, as required, paper or film on the lining of the surface of the band material after the cleaning are with boundary belt material surface;
(11) cutting to length, according to product specification, with the crosscut flying shearing machine with the horizontal plate that is cut into of continuous band material;
(12) packing is through being packaged to be the aluminium sheet sheet.
Claims (4)
1, a kind of aluminium plate transverse cutting process units is characterized in that, this device has following equipment to form production line by the sequencing of production process successively:
(1) uncoiler is used for the aluminium strip uncoiling rolling;
(2) elbow straightener is positioned at the uncoiler downstream position, is used to pick the stub bar of uncoiler and stub bar is aligned;
(3) feeding roller is used for setting up a upright and equipment feeding downstream with uncoiler;
(4) termination plate shearing machine is used to excise the stub bar, the material tail that do not meet quality requirement;
(5) straightener is used for the band material behind termination plate shearing machine excision stub bar, the material tail is tentatively aligned;
(6) edge-trimming machine is used for the band material left and right sides undesirable edge excision after tentatively aligning;
(7) straightener is used for the band material after cutting edge through edge-trimming machine is carried out the essence aligning;
(8) cleaning machine is used for the band material behind the smart aligning of straightener is cleaned, to remove the dirt of surface adhesion;
(9) dryer is used for the band material after cleaning is dried;
(10) lining film coating machine, the band that is used for after cleaning and drying is expected surperficial lining paper or overlay film, is convenient at wire wrapping;
(11) crosscut flying shearing machine are used for horizontal the cutting of band material high accuracy scale is cut into required normalized plate.
2, aluminium plate transverse cutting process units as claimed in claim 1 is characterized in that: also have an ink-jet printer between described dryer and lining film coating machine, be used for marking on product.
3, a kind of aluminium plate transverse cutting production method is characterized in that: comprise following process successively:
(1) uncoiling earlier with the uncoiler uncoiling of the supplied materials of rolling, and is set up tension force with feeding roller;
(2) material termination aligning is picked stub bar with the aluminium strip material after the uncoiling by the elbow straightener, and stub bar is aligned;
(3) cut away super thick stub bar, excise underproof stub bar, material portion with the termination plate shearing machine;
(4) predistortion aluminium sheet is tentatively aligned aluminium sheet band material with straightener;
(5) cut edge, the back band that cuts off preliminary aligning by edge-trimming machine is expected marginal portion, the underproof left and right sides;
(6) correct aluminium sheet, the band material is carried out the essence aligning with straightener;
(7) clean, the band material behind the essence aligning is cleaned, to remove impurity such as degreasing;
(8) oven dry is dried the band material after cleaning, to remove the moisture content on surface;
(9) lining paper overlay film, as required, paper or film on the lining of the surface of the band material after the cleaning are with boundary belt material surface;
(10) cutting to length, according to product specification, with the crosscut flying shearing machine with the horizontal plate that is cut into of continuous band material.
4, aluminium plate transverse cutting production method as claimed in claim 3 is characterized in that: also first printed product mark before the lining paper overlay film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610081070XA CN100393464C (en) | 2006-05-23 | 2006-05-23 | Aluminium plate transverse cutting production apparatus and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610081070XA CN100393464C (en) | 2006-05-23 | 2006-05-23 | Aluminium plate transverse cutting production apparatus and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1850407A true CN1850407A (en) | 2006-10-25 |
| CN100393464C CN100393464C (en) | 2008-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200610081070XA Expired - Fee Related CN100393464C (en) | 2006-05-23 | 2006-05-23 | Aluminium plate transverse cutting production apparatus and method |
Country Status (1)
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| CN (1) | CN100393464C (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152113A (en) * | 2011-02-23 | 2011-08-17 | 上海华钢不锈钢有限公司 | Integrated machine for cutting and painting of stainless steel welded tube |
| CN102161246A (en) * | 2010-12-10 | 2011-08-24 | 西南铝业（集团）有限责任公司 | Aluminium production system |
| CN102225436A (en) * | 2011-03-24 | 2011-10-26 | 西南铝业（集团）有限责任公司 | Coiling assisting method |
| CN102350612A (en) * | 2011-07-01 | 2012-02-15 | 云南钛业股份有限公司 | Transverse cutting and plate shearing method for titanium and titanium alloy strip coils |
| CN104384184A (en) * | 2014-12-04 | 2015-03-04 | 贵州省过程工业技术研究中心 | One-step lead anode plate shearing and forming machining method and device for wet electrolytic |
| CN104440093A (en) * | 2014-11-25 | 2015-03-25 | 河南万达铝业有限公司 | 2400 ultra-wide and ultra-thick aluminum sheet transverse cutting unit |
| CN110026738A (en) * | 2019-04-15 | 2019-07-19 | 河南恒通新材料有限公司 | Aluminium sheet processing unit (plant) and processing method |
| CN112621389A (en) * | 2020-12-10 | 2021-04-09 | 中国重型机械研究院股份公司 | Aluminum plate transverse cutting production device and process thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB899077A (en) * | 1959-04-11 | 1962-06-20 | Bigwood Joshua & Son Ltd | Improvements relating to apparatus for cutting strip into predetermined lengths |
| US3566729A (en) * | 1967-09-21 | 1971-03-02 | Moeller & Neumann Gmbh | Shearing line for metal sheets comprising slitting shears followed by cross-cut shears |
| SU1338984A1 (en) * | 1985-08-21 | 1987-09-23 | Славянский Филиал Всесоюзного Научно-Исследовательского И Проектно-Конструкторского Института Металлургического Машиностроения "Внииметмаш" | Line for cross shearing |
| RU2075361C1 (en) * | 1992-01-09 | 1997-03-20 | Арендное научно-производственное предприятие "Техтрансмаш" | Line for cross cutting of coiled material |
| CN1231307C (en) * | 2001-11-02 | 2005-12-14 | 北新建材(集团)有限公司 | Continuous steel belt punching production line |
-
2006
- 2006-05-23 CN CNB200610081070XA patent/CN100393464C/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102161246A (en) * | 2010-12-10 | 2011-08-24 | 西南铝业（集团）有限责任公司 | Aluminium production system |
| CN102161246B (en) * | 2010-12-10 | 2013-04-24 | 西南铝业（集团）有限责任公司 | Aluminium production system |
| CN102152113A (en) * | 2011-02-23 | 2011-08-17 | 上海华钢不锈钢有限公司 | Integrated machine for cutting and painting of stainless steel welded tube |
| CN102225436A (en) * | 2011-03-24 | 2011-10-26 | 西南铝业（集团）有限责任公司 | Coiling assisting method |
| CN102350612A (en) * | 2011-07-01 | 2012-02-15 | 云南钛业股份有限公司 | Transverse cutting and plate shearing method for titanium and titanium alloy strip coils |
| CN104440093A (en) * | 2014-11-25 | 2015-03-25 | 河南万达铝业有限公司 | 2400 ultra-wide and ultra-thick aluminum sheet transverse cutting unit |
| CN104384184A (en) * | 2014-12-04 | 2015-03-04 | 贵州省过程工业技术研究中心 | One-step lead anode plate shearing and forming machining method and device for wet electrolytic |
| CN110026738A (en) * | 2019-04-15 | 2019-07-19 | 河南恒通新材料有限公司 | Aluminium sheet processing unit (plant) and processing method |
| CN110026738B (en) * | 2019-04-15 | 2020-08-07 | 河南恒通新材料有限公司 | Aluminum plate machining device and machining method |
| CN112621389A (en) * | 2020-12-10 | 2021-04-09 | 中国重型机械研究院股份公司 | Aluminum plate transverse cutting production device and process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100393464C (en) | 2008-06-11 |
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