CN102161246B - Aluminium production system - Google Patents
Aluminium production system Download PDFInfo
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- CN102161246B CN102161246B CN 201010582510 CN201010582510A CN102161246B CN 102161246 B CN102161246 B CN 102161246B CN 201010582510 CN201010582510 CN 201010582510 CN 201010582510 A CN201010582510 A CN 201010582510A CN 102161246 B CN102161246 B CN 102161246B
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Abstract
The invention discloses an aluminium production system which comprises a pre-processing device, a processing device and a finished product device; the pre-processing device comprises equipment for side cutting, washing, chromizing and coating; the processing device comprises equipment for annealing, quenching, ageing, pre-ageing, straightening, lining and laminating; and the finished product device comprises equipment for greasing, slicing and packaging. A production line is formed during the procedure that the aluminium production system disclosed by the invention processes aluminium materials, and the producing and processing procedures of aluminium materials, such as side cutting, washing, chromizing, coating, annealing, quenching, ageing, pre-ageing, straightening, lining, laminating, greasing, slicing, packaging and the like are integrated in the production line, so that the equipment investment cost and labour cost are saved, the energy consumption is reduced, the energy utilization rate is improved, the environment is protected, the production period is shortened, the production efficiency is improved, the product surfaces are effectively protected, and the yields are improved.
Description
Technical field
The present invention relates to aluminium and make the field, in particular, relate to the multi-functional continuous Automatic Production System of a kind of aluminium.
Background technology
Along with the development of science and technology, the manufacturing industry of aluminium class is thereupon development also.In the manufacture process of current aluminium series products, generally adopt a plurality of different operations that aluminium is processed, in order to finish the production of whole product.
In the prior art, the production of aluminium and aluminum alloy sheets and strips relates generally to: a plurality of operations such as side cut, cleaning, chromaking, coating, annealing, quenching, timeliness, preageing, aligning, lining paper, overlay film, oiling, section and packing.For the above-mentioned operation that aluminium is processed, current production system, namely machining production line can only be finished one or several operation, namely needs the continuous productive process by different production lines, could final production go out qualified products.
But, adopt the method for prior art, need many production lines carry out aluminum profile extrusion, can cause that equipment investment is large, production cost is high, the production cycle is long, production efficiency is low; And on different production lines, aluminium is processed, increase the weight of easily the destruction to aluminium material surface, increase simultaneously product end to end how much waste materials, reduced yield rate.
Summary of the invention
In view of this, the invention provides the multi-functional continuous Automatic Production System of a kind of aluminium, owing to need to carry out aluminum profile extrusion at many production lines, cause that equipment investment is large, production cost is high, the production cycle is long, production efficiency is low to overcome in the prior art, and the problem that reduces yield rate.
For achieving the above object, the invention provides following technical scheme:
A kind of aluminium production system comprises:
Trimming equipment is used for against regulation limit section on the required aluminium of generation product is carried out cutting;
Cleaning equipment is used for the described aluminium after the cutting is cleaned, and obtains to remove the aluminium of impurity;
Chromaking equipment is used for utilizing chemical solution to process described aluminium, obtains the aluminium of Surface Creation trivalent or sexavalence chromizing layer;
Coating apparatus is used for spraying a coating at the aluminium material surface that generates trivalent or sexavalence chromizing layer again, obtains the aluminium that the surface has solid-state continuous film;
Annealing device is used for slowly heating carrying out pretreated described aluminium, makes described aluminium reach uniform temperature;
Quenching apparatus is used for carrying out the described aluminium after the annealing in process, in further heating, makes described aluminium reach preset temperature and keeps certain hour;
Timeliness equipment is used for described aluminium is carried out the cooling of a period of time, makes the temperature of described aluminium be lower than preset temperature, obtains the supersaturation hardening constituent of described aluminium;
Preageing equipment is used for further cooling, obtains more accurate supersaturation hardening constituent;
Equipment for straightening is used for described aluminium is aligned, and makes the glacing flatness of described aluminium reach the regulation glacing flatness;
Lining paper equipment, the described aluminium material surface that is used for after described aligning is pasted lining paper;
Equipment for coating film is used for posting transparent membrane by the aluminium material surface of hot pressing mode after carrying out the lining paper device processes;
Oiling device is used at the oil surface through the described aluminium behind the treating apparatus;
Chopper and slicer is used for according to product requirement the described aluminium that is coated with after the oil processing being cut into slices;
Packaging facilities is used for the described aluminium after the section is packed.
Preferably, the chemical solution that utilizes in the described chromaking equipment is chromatedsolution.
Preferably, the coating in the described coating apparatus is: gaseous state, liquid state or solid-state.
Preferably, carrying out the transparent membrane that hot pressing posts in the described equipment for coating film is transparent plastic film.
Preferably, the oil of smearing at described aluminium material surface in the described oiling device is antirust oil.
Via above-mentioned technical scheme as can be known, compared with prior art, the invention discloses the multi-functional continuous Automatic Production System of a kind of aluminium, by the production process with aluminium: the operations such as side cut, cleaning, chromaking, coating, annealing, quenching, timeliness, preageing, aligning, lining paper, overlay film, oiling, section and packing are integrated in the same system, namely finish above-mentioned production process at a production line, what obtain is required product.Produce product by production system disclosed by the invention based on same production line, not only saved equipment investment cost and human cost; Also reduce energy resource consumption, improved energy utilization rate, be conducive to environmental protection; Shorten the production cycle simultaneously, improved production efficiency, effectively protected product surface, improved the product lumber recovery.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is embodiments of the invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to the accompanying drawing that provides other accompanying drawing.
Fig. 1 is the structural representation of the disclosed a kind of aluminium production system of the embodiment of the invention;
Fig. 2 is the structural representation of the disclosed another kind of aluminium production system of the embodiment of the invention.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
See also accompanying drawing 1 and accompanying drawing 2, the structural representation for the present invention discloses a kind of aluminium production system mainly comprises: pretreatment unit 1, treating apparatus 2 and finished product device 3.
Pretreatment unit 1, be used for to aluminium cut edge, cleaning, chromaking and coating process.
Treating apparatus 2 is used for that pretreated described aluminium is annealed to carrying out, the basic handling of quenching, timeliness, preageing, aligning, lining paper and overlay film.
Finished product device 3 for the finishing operation that the described aluminium after processing is carried out oiling, section and packing, is waited until complete finished product.
In a kind of aluminium production system disclosed by the invention, above-mentioned pretreatment unit 1, treating apparatus 2 and finished product device 3 are integrated on the production line.Aluminium is being carried out in the process of production and processing, finish automatically successively the operation process in pretreatment unit 1, treating apparatus 2 and the finished product device 3, namely finish continuously and automatically the production and processing operation to aluminium of side cut, cleaning, chromaking, coating, annealing, quenching, timeliness, preageing, aligning, lining paper, overlay film, oiling, section and packing, also can say at same machine to list all finishing procedures of finishing the production and processing of aluminium, what finally obtain is finished product.
Need to prove, mainly comprise in the disclosed pretreatment unit 1 of the invention described above: trimming equipment 11, cleaning equipment 12, chromaking equipment 13 and coating apparatus 14.
Trimming equipment 11 is used for against regulation limit section on the required aluminium of generation product is carried out cutting.
Cleaning equipment 12 is used for the described aluminium after the cutting is cleaned, and obtains to remove the aluminium of impurity.
In cleaning equipment 12, mainly utilize hot water or Special cleaning oil, remove the aluminium powder of described aluminium material surface and greasy.
Chromaking equipment 13 is used for utilizing chemical solution to process described aluminium, obtains the aluminium of Surface Creation trivalent or sexavalence chromizing layer.
The chemical solution that utilizes in this chromaking equipment 13 is chromatedsolution.Utilize this chromatedsolution and aluminium effect, its Surface Creation trivalent or sexavalence chromizing layer with the hole of sealing aluminium, to suppress the corrosiveness of air, increase the protective capacities to aluminium.
Coating apparatus 14 is used for spraying a coating at the aluminium material surface that generates trivalent or sexavalence chromizing layer again, obtains the aluminium that the surface has solid-state continuous film.
Spray at 14 pairs of aluminium material surfaces of this coating apparatus: gaseous state, liquid state or solid-state.The present invention is not limited to this, and the matrix that usually sprays as required determines kind and the state of coating.
In the disclosed treating apparatus 2 of the invention described above, mainly comprise: annealing device 21, quenching apparatus 22, timeliness equipment 23, preageing equipment 24, equipment for straightening 25, lining paper equipment 26 and equipment for coating film 27.
Annealing device 21 is used for slowly heating carrying out pretreated described aluminium, makes described aluminium reach uniform temperature.
Mainly be that aluminium is carried out annealing in process in the annealing device 21, so-called annealing in process is a kind of metal heating processing technology, its purpose mainly is the hardness for reducing aluminium, improves machinability, and eliminates residual stress, stable dimensions, minimizing distortion and crackle tendency; Simultaneously, crystal grain thinning, adjustment tissue, elimination tissue defects.
Quenching apparatus 22 is used for carrying out the described aluminium after the annealing in process, in further heating, makes described aluminium reach preset temperature and keeps certain hour.
Timeliness equipment 23 is used for described aluminium is carried out the cooling of a period of time, makes the temperature of described aluminium be lower than preset temperature, obtains the supersaturation hardening constituent of described aluminium.
Preageing equipment 24 is used for further cooling, obtains more accurate supersaturation hardening constituent.
Equipment for straightening 25 is used for described aluminium is aligned, and makes the glacing flatness of described aluminium reach the regulation glacing flatness.
Usually in equipment for straightening 25, the method for aligning that adopts has gag press straightening, roll straightening (comprising straight roller aligning and cross roll aligning), stretcher leveling and stretch-bend leveller.Adopt in the present invention stretch-bend leveller, its principle makes band produce the elastoplasticity extension, thereby aluminium is aligned for applying pulling force to band during alternating bending when aluminium on the minor diameter roller.But the present invention is not limited to this.
Lining paper equipment 26, the described aluminium material surface that is used for after described aligning is pasted lining paper.
Equipment for coating film 27 is used for posting transparent membrane by hot pressing mode at the aluminium material surface that carries out after lining paper equipment 26 is processed.
Carrying out the transparent membrane that hot pressing posts in above-mentioned equipment for coating film 27 is transparent plastic film.The present invention is not limited to this.
In the disclosed finished product device 3 of the invention described above, mainly comprise: oiling device 31, chopper and slicer 32 and packaging facilities 33.
Oiling device 31 is used at the oil surface through the described aluminium behind the treating apparatus.
Above-mentioned employing is in order to prevent that aluminium from getting rusty in the purpose of aluminium material surface oiling.Usually the oil that is coated with is antirust oil.And also can be follow-up aluminium process of manufacture after the aluminium material surface oiling offers help.
Chopper and slicer 32 is used for according to product requirement the described aluminium that is coated with after the oil processing being cut into slices.
Packaging facilities 33 is used for the described aluminium after the section is packed.Finally obtain qualified finished product.
By above-mentioned to each several part device in a kind of aluminium production system disclosed by the invention, and the inner detailed description that forms of each several part device, by aluminium production system disclosed by the invention each operation of aluminium production and processing is integrated in the system and finishes, and this system is based on a production line, therefore, in aluminium production system disclosed by the invention, can finish continuously and automatically aluminium is cut edge, clean, chromaking, coating, annealing, quench, timeliness, preageing, aligning, lining paper, overlay film, oiling, section and the operation such as packing are about to above-mentioned multi-functional operation to aluminium and concentrate on the same production line and finish.
In sum:
By this system disclosed in this invention, finish the operation of aluminium production and processing at a production line, not only saved equipment investment cost and human cost; Also reduce energy resource consumption, improved energy utilization rate, be conducive to environmental protection; Shorten the production cycle simultaneously, improved production efficiency, effectively protected product surface, improved the product lumber recovery.
Each embodiment adopts the mode of going forward one by one to describe in this specification, and what each embodiment stressed is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.For the disclosed device of embodiment, because it is corresponding with the disclosed method of embodiment, so description is fairly simple, relevant part partly illustrates referring to method and gets final product.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can in the situation that does not break away from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (5)
1. an aluminium production system is characterized in that, comprising:
Trimming equipment is used for against regulation limit section on the required aluminium of generation product is carried out cutting;
Cleaning equipment is used for the described aluminium after the cutting is cleaned, and obtains to remove the aluminium of impurity;
Chromaking equipment is used for utilizing chemical solution to process described aluminium, obtains the aluminium of Surface Creation trivalent or sexavalence chromizing layer;
Coating apparatus is used for spraying a coating at the aluminium material surface that generates trivalent or sexavalence chromizing layer again, obtains the aluminium that the surface has solid-state continuous film;
Annealing device is used for slowly heating carrying out pretreated described aluminium, makes described aluminium reach uniform temperature;
Quenching apparatus is used for carrying out the described aluminium after the annealing in process, in further heating, makes described aluminium reach preset temperature and keeps certain hour;
Timeliness equipment is used for described aluminium is carried out the cooling of a period of time, makes the temperature of described aluminium be lower than preset temperature, obtains the supersaturation hardening constituent of described aluminium;
Preageing equipment is used for further cooling, obtains more accurate supersaturation hardening constituent;
Equipment for straightening is used for described aluminium is aligned, and makes the glacing flatness of described aluminium reach the regulation glacing flatness;
Lining paper equipment, the described aluminium material surface that is used for after described aligning is pasted lining paper;
Equipment for coating film is used for posting transparent membrane by the aluminium material surface of hot pressing mode after carrying out the lining paper device processes;
Oiling device is used at the oil surface through the described aluminium behind the treating apparatus;
Chopper and slicer is used for according to product requirement the described aluminium that is coated with after the oil processing being cut into slices;
Packaging facilities is used for the described aluminium after the section is packed.
2. system according to claim 1 is characterized in that, the chemical solution that utilizes in the described chromaking equipment is chromatedsolution.
3. system according to claim 1 is characterized in that, the coating in the described coating apparatus is: gaseous state, liquid state or solid-state.
4. system according to claim 1 is characterized in that, carrying out the transparent membrane that hot pressing posts in the described equipment for coating film is transparent plastic film.
5. system according to claim 1 is characterized in that, the oil of smearing at described aluminium material surface in the described oiling device is antirust oil.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201010582510 CN102161246B (en) | 2010-12-10 | 2010-12-10 | Aluminium production system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201010582510 CN102161246B (en) | 2010-12-10 | 2010-12-10 | Aluminium production system |
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| CN102161246A CN102161246A (en) | 2011-08-24 |
| CN102161246B true CN102161246B (en) | 2013-04-24 |
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| CN 201010582510 Active CN102161246B (en) | 2010-12-10 | 2010-12-10 | Aluminium production system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105364420B (en) * | 2015-12-14 | 2018-04-10 | 四川成铝铝业科技有限公司 | A kind of aluminium section bar processing technology |
| CN109533503B (en) * | 2018-10-16 | 2020-12-11 | 泰州远大家俬有限公司 | Manufacturing equipment for transparent pattern printing steel plate |
| CN110103623A (en) * | 2019-05-24 | 2019-08-09 | 3M中国有限公司 | The online pad pasting processing method of aluminum profile, online pad pasting system of processing and aluminum product |
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| CN1850407A (en) * | 2006-05-23 | 2006-10-25 | 西南铝业（集团）有限责任公司 | Aluminium plate transverse cutting production apparatus and method |
| CN1942595A (en) * | 2004-02-19 | 2007-04-04 | 美铝公司 | In-line method of making heat-treated and annealed aluminum alloy sheet |
| CN101486289A (en) * | 2008-01-18 | 2009-07-22 | 上海华晖幕墙制作工程有限公司 | Method for processing wood grain on aluminium section bar |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| MX9605102A (en) * | 1995-10-27 | 1997-04-30 | Tenedora Nemak Sa De Cv | Method and apparatus for production of aluminum alloy castings. |
| CN101445170B (en) * | 2008-11-24 | 2012-09-05 | 波尔亚太（佛山）金属容器有限公司 | Method for preparing printed lid of aluminum easy open can |
| CN101648451A (en) * | 2009-07-06 | 2010-02-17 | 西南铝业（集团）有限责任公司 | Transverse cutting machine row |
| CN101845575B (en) * | 2010-04-20 | 2011-10-05 | 韩平德 | Production method of aluminum plate for producing deep-drawing wine bottle cap by using 8011 alloy cast-rolling aluminum material |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1942595A (en) * | 2004-02-19 | 2007-04-04 | 美铝公司 | In-line method of making heat-treated and annealed aluminum alloy sheet |
| CN1850407A (en) * | 2006-05-23 | 2006-10-25 | 西南铝业（集团）有限责任公司 | Aluminium plate transverse cutting production apparatus and method |
| CN101486289A (en) * | 2008-01-18 | 2009-07-22 | 上海华晖幕墙制作工程有限公司 | Method for processing wood grain on aluminium section bar |
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