CN102161246A - Aluminium production system - Google Patents
Aluminium production system Download PDFInfo
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- CN102161246A CN102161246A CN2010105825106A CN201010582510A CN102161246A CN 102161246 A CN102161246 A CN 102161246A CN 2010105825106 A CN2010105825106 A CN 2010105825106A CN 201010582510 A CN201010582510 A CN 201010582510A CN 102161246 A CN102161246 A CN 102161246A
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Abstract
The invention discloses an aluminium production system which comprises a pre-processing device, a processing device and a finished product device; the pre-processing device comprises equipment for side cutting, washing, chromizing and coating; the processing device comprises equipment for annealing, quenching, ageing, pre-ageing, straightening, lining and laminating; and the finished product device comprises equipment for greasing, slicing and packaging. A production line is formed during the procedure that the aluminium production system disclosed by the invention processes aluminium materials, and the producing and processing procedures of aluminium materials, such as side cutting, washing, chromizing, coating, annealing, quenching, ageing, pre-ageing, straightening, lining, laminating, greasing, slicing, packaging and the like are integrated in the production line, so that the equipment investment cost and labour cost are saved, the energy consumption is reduced, the energy utilization rate is improved, the environment is protected, the production period is shortened, the production efficiency is improved, the product surfaces are effectively protected, and the yields are improved.
Description
Technical field
The present invention relates to aluminium and make the field, in particular, relate to the multi-functional continuous Automatic Production System of a kind of aluminium.
Background technology
Along with the continuous development of science and technology, the manufacturing industry of aluminium class is development thereupon also.In the manufacture process of current aluminium series products, generally adopt a plurality of different operations that aluminium is handled, so that finish the production of entire product.
In the prior art, the production of aluminium and aluminum alloy sheets and strips relates generally to: a plurality of operations such as side cut, cleaning, chromaking, coating, annealing, quenching, timeliness, preageing, aligning, lining paper, overlay film, oiling, section and packing.At the above-mentioned operation that aluminium is handled, current production system, promptly machining production line can only be finished one or several operation, promptly needs the continuous productive process by different production lines, could final production go out qualified products.
But, adopt the method for prior art, need many production lines carry out aluminum profile extrusion, can cause that equipment investment is big, production cost is high, the production cycle is long, production efficiency is low; And on different production lines, aluminium is processed, increase the weight of destruction easily to aluminium material surface, increase simultaneously product end to end how much waste materials, reduced yield rate.
Summary of the invention
In view of this, the invention provides the multi-functional continuous Automatic Production System of a kind of aluminium, owing to need on many production lines, carry out aluminum profile extrusion, cause that equipment investment is big, production cost is high, the production cycle is long, production efficiency is low to overcome in the prior art, and the problem that reduces yield rate.
For achieving the above object, the invention provides following technical scheme:
A kind of aluminium production system comprises:
Pretreatment unit, be used for to aluminium cut edge, cleaning, chromaking and coating handle;
Treating apparatus is used for that pretreated described aluminium is annealed to carrying out, the basic handling of quenching, timeliness, preageing, aligning, lining paper and overlay film;
The finished product device is used for the described aluminium after handling is carried out the finishing operation of oiling, section and packing, waits until complete finished product.
Preferably, comprise in the described pretreatment unit:
Side cut equipment is used for against regulation limit portion on the required aluminium of generation product is carried out cutting;
Cleaning equipment is used for the described aluminium after the cutting is cleaned, and obtains to remove the aluminium of impurity;
Chromaking equipment is used to utilize chemical solution to handle described aluminium, obtains the aluminium that the surface generates trivalent or sexavalence chromizing layer;
Coating apparatus is used for spraying a coating again at the aluminium material surface that generates trivalent or sexavalence chromizing layer, obtains the aluminium that the surface has solid-state continuous film.
Preferably, comprise in the described treating apparatus:
Annealing device is used for slowly heating carrying out pretreated described aluminium, makes described aluminium reach uniform temperature;
Quenching apparatus is used for carrying out the described aluminium after the annealing in process, in further heating, makes described aluminium reach preset temperature and keeps certain hour;
Timeliness equipment is used for described aluminium is carried out the cooling of a period of time, makes the temperature of described aluminium be lower than preset temperature, obtains the supersaturation hardening constituent of described aluminium;
Preageing equipment is used for further cooling, obtains more accurate supersaturation hardening constituent;
Equipment for straightening is used for described aluminium is aligned, and makes the glacing flatness of described aluminium reach the regulation glacing flatness;
Lining paper equipment, the described aluminium material surface that is used for after described aligning is pasted lining paper;
Equipment for coating film is used for posting transparent membrane by the aluminium material surface of hot pressing mode after carrying out the lining paper device processes.
Preferably, comprise in the described finished product device:
Oiling device is used at the oil surface through the described aluminium behind the treating apparatus;
Chopper and slicer is used for according to product requirement the described aluminium that is coated with after the oil processing being cut into slices;
Packaging facilities is used for the described aluminium after the section is packed.
Preferably, the chemical solution that utilizes in the described chromaking equipment is chromatedsolution.
Preferably, the coating in the described coating apparatus is: gaseous state, liquid state or solid-state.
Preferably, carrying out the transparent membrane that hot pressing posts in the described equipment for coating film is transparent plastic film.
Preferably, the oil level antirust oil of smearing at described aluminium material surface in the described oiling device.
Via above-mentioned technical scheme as can be known, compared with prior art, the invention discloses the multi-functional continuous Automatic Production System of a kind of aluminium, by the production process with aluminium: operations such as side cut, cleaning, chromaking, coating, annealing, quenching, timeliness, preageing, aligning, lining paper, overlay film, oiling, section and packing are integrated in the same system, promptly finish above-mentioned production process on a production line, what obtain is required product.Produce product by production system disclosed by the invention based on same production line, not only saved equipment investment cost and human cost; Also reduce energy resource consumption, improved energy utilization rate, helped environmental protection; Shorten the production cycle simultaneously, improved production efficiency, effectively protected product surface, improved the product lumber recovery.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is embodiments of the invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to the accompanying drawing that provides.
Fig. 1 is the structural representation of the disclosed a kind of aluminium production system of the embodiment of the invention;
Fig. 2 is the structural representation of the disclosed another kind of aluminium production system of the embodiment of the invention;
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
See also accompanying drawing 1 and accompanying drawing 2, the structural representation for the present invention discloses a kind of aluminium production system mainly comprises: pretreatment unit 1, treating apparatus 2 and finished product device 3.
Pretreatment unit 1, be used for to aluminium cut edge, cleaning, chromaking and coating handle.
Treating apparatus 2 is used for that pretreated described aluminium is annealed to carrying out, the basic handling of quenching, timeliness, preageing, aligning, lining paper and overlay film.
Finished product device 3 is used for the described aluminium after handling is carried out the finishing operation of oiling, section and packing, waits until complete finished product.
In a kind of aluminium production system disclosed by the invention, above-mentioned pretreatment unit 1, treating apparatus 2 and finished product device 3 are integrated on the production line.Aluminium is being carried out in the process of production and processing, finish the operation process in pretreatment unit 1, treating apparatus 2 and the finished product device 3 successively automatically, promptly finish the production and processing operation to aluminium of side cut, cleaning, chromaking, coating, annealing, quenching, timeliness, preageing, aligning, lining paper, overlay film, oiling, section and packing continuously and automatically, also we can say at same machine to list all finishing procedures of finishing the production and processing of aluminium, what finally obtain is finished product.
Need to prove, mainly comprise in the disclosed pretreatment unit 1 of the invention described above: side cut equipment 11, cleaning equipment 12, chromaking equipment 13 and coating apparatus 14.
In cleaning equipment 12, mainly utilize hot water or special-purpose wash oil, remove the aluminium powder of described aluminium material surface and greasy.
The chemical solution that is utilized in this chromaking equipment 13 is chromatedsolution.Utilize this chromatedsolution and aluminium effect, its surface generates trivalent or sexavalence chromizing layer, with the hole of sealing aluminium, to suppress the corrosiveness of air, increases the protective capacities to aluminium.
Spray at 14 pairs of aluminium material surfaces of this coating apparatus: gaseous state, liquid state or solid-state.The present invention is not limited to this, the kind and the state of the matrix decision coating that sprays as required usually.
In the disclosed treating apparatus 2 of the invention described above, mainly comprise: annealing device 21, quenching apparatus 22, timeliness equipment 23, preageing equipment 24, equipment for straightening 25, lining paper equipment 26 and equipment for coating film 27.
Mainly be that aluminium is carried out annealing in process in the annealing device 21, so-called annealing in process is a kind of metal heat treatmet technology, its purpose mainly is the hardness that is used to reduce aluminium, improves machinability, and eliminates residual stress, stable dimensions, minimizing distortion and crackle tendency; Simultaneously, crystal grain thinning, adjustment tissue, elimination tissue defects.
Preageing equipment 24 is used for further cooling, obtains more accurate supersaturation hardening constituent.
Equipment for straightening 25 is used for described aluminium is aligned, and makes the glacing flatness of described aluminium reach the regulation glacing flatness.
Usually in equipment for straightening 25, the method for aligning that is adopted has gag press straightening, roll straightening (comprising straight roller aligning and cross roll aligning), stretcher leveling and stretch-bend leveller.Adopt stretch-bend leveller in the present invention, its principle makes band produce the elastoplasticity extension, thereby aluminium is aligned for applying pulling force to band during alternating bending when aluminium on the minor diameter roller.But the present invention is not limited to this.
Equipment for coating film 27 is used for posting transparent membrane by hot pressing mode at the aluminium material surface that carries out after lining paper equipment 26 is handled.
Carrying out the transparent membrane that hot pressing posts in above-mentioned equipment for coating film 27 is transparent plastic film.The present invention is not limited to this.
In the disclosed finished product device 3 of the invention described above, mainly comprise: oiling device 31, chopper and slicer 32 and packaging facilities 33.
Oiling device 31 is used at the oil surface through the described aluminium behind the treating apparatus.
Above-mentioned employing is in order to prevent that aluminium from getting rusty in the purpose of aluminium material surface oiling.Usually the oil that is coated with is antirust oil.And also can be follow-up aluminium process of manufacture after the aluminium material surface oiling offers help.
Chopper and slicer 32 is used for according to product requirement the described aluminium that is coated with after the oil processing being cut into slices.
By above-mentioned to each several part device in a kind of aluminium production system disclosed by the invention, and the inner detailed description of forming of each several part device, by aluminium production system disclosed by the invention each operation of aluminium production and processing is integrated in the system and finishes, and this system is based on a production line, therefore, in aluminium production system disclosed by the invention, can finish continuously and automatically aluminium is cut edge, clean, chromaking, coating, annealing, quench, timeliness, preageing, aligning, lining paper, overlay film, oiling, section and operation such as packing are about to above-mentioned multi-functional operation to aluminium and concentrate on same the production line and finish.
In sum:
By this system disclosed in this invention, on a production line, finish the operation of aluminium production and processing, not only saved equipment investment cost and human cost; Also reduce energy resource consumption, improved energy utilization rate, helped environmental protection; Shorten the production cycle simultaneously, improved production efficiency, effectively protected product surface, improved the product lumber recovery.
Each embodiment adopts the mode of going forward one by one to describe in this specification, and what each embodiment stressed all is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.For the disclosed device of embodiment, because it is corresponding with the embodiment disclosed method, so description is fairly simple, relevant part partly illustrates referring to method and gets final product.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined herein General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.
Claims (8)
1. an aluminium production system is characterized in that, comprising:
Pretreatment unit, be used for to aluminium cut edge, cleaning, chromaking and coating handle;
Treating apparatus is used for that pretreated described aluminium is annealed to carrying out, the basic handling of quenching, timeliness, preageing, aligning, lining paper and overlay film;
The finished product device is used for the described aluminium after handling is carried out the finishing operation of oiling, section and packing, waits until complete finished product.
2. system according to claim 1 is characterized in that, comprises in the described pretreatment unit:
Side cut equipment is used for against regulation limit portion on the required aluminium of generation product is carried out cutting;
Cleaning equipment is used for the described aluminium after the cutting is cleaned, and obtains to remove the aluminium of impurity;
Chromaking equipment is used to utilize chemical solution to handle described aluminium, obtains the aluminium that the surface generates trivalent or sexavalence chromizing layer;
Coating apparatus is used for spraying a coating again at the aluminium material surface that generates trivalent or sexavalence chromizing layer, obtains the aluminium that the surface has solid-state continuous film.
3. system according to claim 1 is characterized in that, comprises in the described treating apparatus:
Annealing device is used for slowly heating carrying out pretreated described aluminium, makes described aluminium reach uniform temperature;
Quenching apparatus is used for carrying out the described aluminium after the annealing in process, in further heating, makes described aluminium reach preset temperature and keeps certain hour;
Timeliness equipment is used for described aluminium is carried out the cooling of a period of time, makes the temperature of described aluminium be lower than preset temperature, obtains the supersaturation hardening constituent of described aluminium;
Preageing equipment is used for further cooling, obtains more accurate supersaturation hardening constituent;
Equipment for straightening is used for described aluminium is aligned, and makes the glacing flatness of described aluminium reach the regulation glacing flatness;
Lining paper equipment, the described aluminium material surface that is used for after described aligning is pasted lining paper;
Equipment for coating film is used for posting transparent membrane by the aluminium material surface of hot pressing mode after carrying out the lining paper device processes.
4. system according to claim 1 is characterized in that, comprises in the described finished product device:
Oiling device is used at the oil surface through the described aluminium behind the treating apparatus;
Chopper and slicer is used for according to product requirement the described aluminium that is coated with after the oil processing being cut into slices;
Packaging facilities is used for the described aluminium after the section is packed.
5. system according to claim 2 is characterized in that, the chemical solution that utilizes in the described chromaking equipment is chromatedsolution.
6. system according to claim 2 is characterized in that, the coating in the described coating apparatus is: gaseous state, liquid state or solid-state.
7. system according to claim 3 is characterized in that, carrying out the transparent membrane that hot pressing posts in the described equipment for coating film is transparent plastic film.
8. system according to claim 4 is characterized in that, the oil level antirust oil of smearing at described aluminium material surface in the described oiling device.
Priority Applications (1)
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| CN 201010582510 CN102161246B (en) | 2010-12-10 | 2010-12-10 | Aluminium production system |
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| CN 201010582510 CN102161246B (en) | 2010-12-10 | 2010-12-10 | Aluminium production system |
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| CN102161246A true CN102161246A (en) | 2011-08-24 |
| CN102161246B CN102161246B (en) | 2013-04-24 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105364420A (en) * | 2015-12-14 | 2016-03-02 | 四川成铝铝业科技有限公司 | Processing process of aluminum profile |
| CN109533503A (en) * | 2018-10-16 | 2019-03-29 | 东莞润如智能科技有限公司 | A kind of manufacturing equipment of transparent pattern printed steel plate |
| CN110103623A (en) * | 2019-05-24 | 2019-08-09 | 3M中国有限公司 | The online pad pasting processing method of aluminum profile, online pad pasting system of processing and aluminum product |
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| EP0788856B1 (en) * | 1995-10-27 | 1999-08-18 | Tenedora Nemak, S.A. de C.V. | Method and apparatus for production of aluminum alloy castings |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105364420A (en) * | 2015-12-14 | 2016-03-02 | 四川成铝铝业科技有限公司 | Processing process of aluminum profile |
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| CN109533503A (en) * | 2018-10-16 | 2019-03-29 | 东莞润如智能科技有限公司 | A kind of manufacturing equipment of transparent pattern printed steel plate |
| CN110103623A (en) * | 2019-05-24 | 2019-08-09 | 3M中国有限公司 | The online pad pasting processing method of aluminum profile, online pad pasting system of processing and aluminum product |
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| CN102161246B (en) | 2013-04-24 |
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