CN1832062A - Automatic once slicer for chip resister - Google Patents
Automatic once slicer for chip resister Download PDFInfo
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- CN1832062A CN1832062A CN 200610012612 CN200610012612A CN1832062A CN 1832062 A CN1832062 A CN 1832062A CN 200610012612 CN200610012612 CN 200610012612 CN 200610012612 A CN200610012612 A CN 200610012612A CN 1832062 A CN1832062 A CN 1832062A
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- batten
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- travelling belt
- resistor
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Abstract
This invention discloses a sheet resistor automatic one dividing machine including a controller, a charging device, a dividing device, a discharge device, a backing device, a coated tray moving system and a ribbon arrayed board circulation system composed of a ribbon board transportation component, a lifting component and a closing and ranking exchange part, which automatically finishes the feeding, dividing, equidistance arrangement and transportation of resistance ceramic substrates at one run and can automatically produce sheet resistor products together with the successive working procedures.
Description
Technical field:
The present invention relates to a kind of separate machine, particularly a kind of automatic once slicer for chip resister is used for automatically cutting apart, arrange, transmitting the resistor ceramic substrate.
Background technology
The production process of cutting apart thick-film resistor generally adopts manual or semi-automatic production technology to carry out, to the resistor ceramic substrate from feeding, cut apart, arrange and the overall process that sends next procedure to can not automatically be finished, so often because the manual operation factor, influenced the quality of final products plate resistors, cause rate of finished products low, production efficiency is not high, is unfavorable for the Automatic Control of plate resistor whole process of production simultaneously.At present, abroad also there is automatic once slicer for chip resister in some manufacturers, but these machine construction complexity cost an arm and a leg.Market in urgent need is a kind of simple in structure, is easy to safeguard a cheap full-automatic separate machine.
Summary of the invention
The invention provides a kind of simple in structure, be easy to safeguard, the full-automatic plate resistor separate machine of once cutting apart, this machine is disposable has automatically finished feeding from the resistor ceramic substrate, cut apart, by the equidistant arrangement of post-order process requirement, transmission work, simultaneously can finish fully-automatic production jointly with postorder plate resistor production process to the plate resistor product, it has overcome the fluctuation of the important parameter of the resistance that is divided into that semi-automatic separate machine causes because of human factor, has reached the purpose of improve the quality of products grade and rate of finished products.
The present invention is achieved by following scheme
Automatic once slicer for chip resister, comprise controller 3, feeding device 1, segmenting device 2, blanking device 4, row's batten circulatory system that this separate machine also is provided with material-supporting device 5, coating tray conveying system 9 and is made up of row's batten transport section 6, Lift Part 7 and envelope row replacement part 8; Orderly cooperation and the running under the control of Programmable Logic Controller of each device and system, realized from the resistor ceramic substrate material loading, cut apart, blanking, plate resistor bar on row's batten, arrange in order transport and from row's batten to the transfer that is coated with pallet and the fully-automatic production of transmission.Blanking device 4 is provided with the anti-turnover panel 10 of plate resistor bar, plate resistor bar baffle plate 11, resistance material Fibre Optical Sensor 12, goes up material level Fibre Optical Sensor 13, the positive and negative Fibre Optical Sensor 14 of resistor stripe, cylinder 15 and material fork 16, cut apart and transmit downwards along resistor stripe baffle plate 11 after good resistor stripe is sent to anti-turnover panel 10 places, from horizontally becoming vertical arrangement; Described material-supporting device 5 is arranged side by side the right side at blanking device 4, it is provided with cylinder 20, the bar 19 that connects material, cylinder 17 and material holder 18, when device power-up, when transducer 13 detect do not have resistor stripe by the time cylinder 20 can drive the bar that connects material and rise, cylinder 17 drives the material holder and removes to hold the resistor stripe of first decline and therewith descend, and first resistor stripe damages too soon because of the whereabouts when preventing because of start just; Row's batten transport section 6 in described row's batten circulatory system is provided with belt motor 28, the horizontal transmission of the right-to-left of last row's batten travelling belt 22 row's of finishing battens, following belt motor 29 and the horizontal transmission from left to right of row's batten travelling belt 21 row's of finishing battens down, last row batten travelling belt 22 be positioned at blanking device 4 under, arrange the below of batten travelling belt 21 row's of being arranged on batten travelling belts 22 down and form by two narrow belts of hollow, the length of arranging batten travelling belt 21 down exceeds the left end of row's batten travelling belt 22 greater than last row's batten travelling belt 22 and left end, the right side that Lift Part 7 is positioned at row's batten travelling belt 22 and arranges batten travelling belt 21 down, its row's of being provided with batten promotes cylinder 23, supporting plate 24, row's batten positioning cylinder 26, lift cylinder 27, empty row's batten is by after row's batten travelling belt is sent on the supporting plate 24 down, lift cylinder 27 promotes to stop when supporting plates 24 rise to horizontal plane with the same level of last row's batten travelling belt, at this moment promote cylinder 23 on row's batten 25 row's of shifting onto batten travelling belts 22, realized that row's batten is from arranging the transmission of batten travelling belt to last row's batten travelling belt down, envelope row's replacement part is arranged on the left side of row's batten transport section 6, its top be one with last row's batten travelling belt 22 table tops at a horizontal plane, this table top is provided with resistor stripe locating piece 31, resistor stripe location-plate 32, spring 33 and be arranged on the resistor stripe alignment cylinder 30 in this table top left side, be provided with the coating pallet at the back downside of this table top and push cylinder 35, the lifting platform of the row's of being provided with batten lift cylinder 34 and drive thereof under the square opening that is surrounded by resistor stripe locating piece 31 and resistor stripe location-plate 32 on this table top, this lifting platform can pass down two hollow belts of row's batten travelling belt left end and arrange batten by hole 43 liftings; Be provided with coating pallet entrance conveyor 36 in the described coating tray conveying system 9, coating pallet exit conveyor 37 and end-blocking plate transfer member 38, end-blocking plate transfer member 38 row's of being provided with battens are transferred cylinder 39, row's batten is transferred magnet 41, coating tray conveying cylinder 40 and row's batten are by hole 43, row's batten handover magnet 41 that described row's batten is transferred cylinder 39 and drive thereof is positioned at a horizontal plane with last row's batten travelling belt 22, when row's batten of filling resistor stripe is sent to the left end of row's batten travelling belt, cylinder 39 drive magnet 41 stretch out row's batten are drawn onto the top of row's batten by hole 43, at this moment the lifting platform of arranging 34 drives of batten lift cylinder reaches by hole 43 by row's batten arranges the vacancy rise row of holding batten in the batten travelling belt left end two narrow belts down, the size of this lifting platform is less than passing through hole 43, the overall dimension of row's batten 25 can pass through row's batten less than the inner cavity size of coating pallet 42 from the coating pallet, this moment, magnet 41 was return, lifting platform descends, this lifting platform band fill resistor stripe row's batten by being positioned at the coating pallet of the hollow on the hole 43, since the length of the resistor stripe that row arranges on the batten greater than the length of row's batten also greater than the housing of coating pallet, in the process that lifting platform continues to descend, resistor stripe has been transferred in the coating pallet automatically, lifting platform continues to descend, because the overall dimension of row's batten is greater than the hollow size of arranging batten two travelling belts down, transferred on time row's batten travelling belt at the empty row's batten of general who has surrendered under the continuation of lifting platform, thereby finished the transfer of resistor stripe and the transmission of arranging the vertical direction from top to bottom of batten, then arranged batten and transmitted from left to right by following row's batten travelling belt; Can be provided with industrial computer in the controller 3, entire equipment is finished once cutting apart automatically the resistor ceramic substrate under the control of its control program.Preferably there is polylith row batten to be evenly distributed on the transport section 6 in row's batten circulatory system.Industrial computer is a Programmable Logic Controller.
Description of drawings
Fig. 1, overall construction drawing of the present invention
Fig. 2, blanking device structure chart of the present invention
Fig. 3, material-supporting device structure chart of the present invention
Fig. 4, row's batten circulatory system structure chart of the present invention
Fig. 5, Lift Part structure chart of the present invention
Fig. 6, row's batten transport section structure chart of the present invention
Fig. 7, envelope of the present invention row replacement part structure chart
Fig. 8, coating tray conveying system construction drawing of the present invention
Fig. 9, envelope of the present invention row transfer member structure chart
Figure 10, control program block diagram of the present invention
Embodiment
Describe the present invention below in conjunction with drawings and Examples:
At first, the resistor ceramic substrate is placed on the supporting plate in the last magazine of feeding device 1, after material loading motor rotation drive pressure pin rises to cutting planes, by sucker it is placed on the feed belt of rotation, when being transported to segmenting device 2 following, quilt is cut apart in the front for the first time, at this moment substrate still has connection, do not separate fully, oppositely cut apart for the second time toward front transfer again, substrate is divided into resistor stripe fully, between the resistor stripe without any connection, again through remove white edge and separate quicken after, resistor stripe side by side has certain distance each other, resistor stripe is piled up when preventing to enter resistor stripe baffle plate 11, and for preventing the resistor stripe upset, resistor stripe prevents between turnover panel 10 and the resistor stripe baffle plate 11 certain clearance being arranged simultaneously.Resistor stripe is by preventing that turnover panel 10 backs are by horizontally converting vertical arrangement to.When transducer 13 judgements do not have resistor stripe, 20 runnings of retainer motor drive the bar 19 that connects material and rise, retainer motor 20 shuts down when rising to transducer 13 positions, cylinder 17 stretches out to drive expects that holder 18 leans against on the resistor stripe baffle plate 11, to catch the resistor stripe that enters to fall in the resistor stripe baffle plate 11, when transducer 12 judgements have resistor stripe, 20 entrys into service of retainer motor drive the bar 19 that connects material and descend, when dropping to transducer 14 positions, cylinder 17 drives material holder 18 and returns, and cylinder 15 drives material fork 16 and stretches out to catch the resistor stripe of whereabouts.When simultaneously row's batten 25 of shuttling movement is under the resistor stripe baffle plate 11 always on row's batten circulatory system, cylinder 15 drives material fork 16 and returns, in the teeth groove of the row's of entering batten 25, when the rear end of row's batten 25 was left, cylinder 15 drove material fork 16 and stretches out resistor stripe successively.When row's batten 25 is sent to left end on last row's batten travelling belt 22, slide unit lift cylinder 34 rises to the position with last row's batten travelling belt 22 same horizontal planes, row's batten is transferred and is also return left together after cylinder 39 drives magnet 41 row's of holding battens 25, row's batten 25 is placed on the upper table surface of envelope row replacement part 8, resistance alignment cylinder 30 drive resistor stripe locating pieces 31 retreat then, resistor stripe location-plate 32 is past intermediate compression under the effect of spring 33, and the resistor stripe in row's batten 25 is clamped alignment from two ends, resistance alignment cylinder 30 drive resistor stripe locating pieces 31 stretch out resistor stripe location-plate 32 are strutted then, and at this moment slide unit lift cylinder 34 is being with row's batten 25 to descend.In the above-mentioned course of work, the motion that coating tray conveying system 9 is also doing to be associated: the coating pallet 42 that builds up a pile is placed on the feed belt 36, when being sent to the position at 44 places, cylinder 35 stretches out coating pallet 42 row's of shifting onto battens by behind the top in hole 43, cylinder 35 is return, and waits for pushing next piece coating pallet 42.In the process that row's batten 25 on the lifting platform on slide unit lift cylinder 34 its tops of drive reaches descends, because the overall dimension of row's batten 25 is littler than the inner cavity size of coating pallet 42, the decline of row's batten 25 along with the lifting platform band, resistor stripe in row's batten 25 shifts successively and enters at the coating pallet teeth groove of row's batten by the coating pallet 42 of wait on the hole 43, has finished the automatic transfer of resistor stripe from row's batten circulatory system to coating tray conveying system.Slide unit lift cylinder 34 drives that row's battens 25 continue to descend and during the middle vacancy by row's batten travelling belt left end down, because the width of row's batten 25 is greater than the distance between two narrow belts 21, and the size of lifting platform is less than the distance between two narrow belts 21, row's batten 25 has been fallen on time row's batten travelling belt 21, two of rotation narrow belts 21 are hauled row's batten on the supporting plate 24 of Lift Part 7 always, row's batten positioning cylinder 26 stretches out this row's batten is located, when at this moment lift cylinder 27 rises to the top promptly with the conplane position of last row's batten travelling belt, promoting cylinder 23 stretches out on row's batten 25 row's of being pushed to batten travelling belts 22, empty row's batten is under the transmission of the travelling belt 22 that always rotates, row batten 25 be pushed to resistor stripe baffle plate 11 just below, automatic reception is shifted the resistor stripe of coming from blanking device 4, the row's of formation batten shuttling movement again.Meanwhile, coating tray conveying system is also in the automatic handover work of carrying out being coated with pallet automatically, cylinder 35 is the position of next piece coating pallet 42 by 44 location push to 43, simultaneously the previous coating pallet 42 of filling resistor stripe is shifted onto 45 position, at this moment cylinder 40 stretches out 45 locational coating pallets is pushed on the belt 37 of motion, the sports belt coating pallet that will fill resistor stripe is transported to next production process like this, has finished the full-automatic cutting procedure of whole plate resistor.Entire machine is controlled automatically by control program, realized row's batten Automatic Cycle, the coating pallet transmits automatically, in order automatically transfer and resistor stripe the in order automatically automation of the overall process of transfer from row batten to coating pallet of resistor stripe from blanking device to row's batten.
The action technical process of the structure of software and development environment and machine has very big relation, and the Control Software of separate machine mainly is made up of four parts such as parameter setting, single action debugging, continuous action debugging, automatic working methods.Automatically working method mainly organically combines all continuous actions by sensor signal and software delay and finishes.Also be provided with real-time detection failure in addition and the warning subprogram is finished fault alarm function.
Claims (3)
1, a kind of automatic once slicer for chip resister, comprise controller (3), feeding device (1), segmenting device (2), blanking device (4), it is characterized in that row's batten circulatory system that this separate machine also is provided with material-supporting device (5), coating tray conveying system (9) and is made up of row's batten transport section (6), Lift Part (7) and envelope row's replacement part (8); Described blanking device (4) is provided with the anti-turnover panel (10) of plate resistor bar, plate resistor bar baffle plate (11), resistance material Fibre Optical Sensor (12), goes up material level Fibre Optical Sensor (13), the positive and negative Fibre Optical Sensor of resistor stripe (14), cylinder (15) and material fork (16); Described material-supporting device (5) is arranged side by side on the right side of blanking device (4), and it is provided with cylinder (20), the bar that connects material (19), cylinder (17) and material holder (18); Row's batten transport section (6) in described row's batten circulatory system is provided with belt motor (28), last row's batten travelling belt (22), following belt motor (29) reaches row's batten travelling belt (21) down, last row batten travelling belt (22) be positioned at blanking device (4) under, arrange the below of batten travelling belt (21) row's of being arranged on batten travelling belt (22) down and form by two narrow belts of hollow, the length of arranging batten travelling belt (21) down exceeds the left end of row's batten travelling belt (22) greater than last row's batten travelling belt (22) and left end, the right side that Lift Part (7) is positioned at row's batten travelling belt (22) and arranges batten travelling belt (21) down, its row's of being provided with batten promotes cylinder (23), supporting plate (24), row's batten positioning cylinder (26), lift cylinder (27), the left side of envelope row's replacement part (8) row's of being arranged on batten transport section (6), its top be one with the table top of last row's batten travelling belt (22) at a horizontal plane, this table top is provided with resistor stripe locating piece (31), resistor stripe location-plate (32), spring (33) and be arranged on the resistor stripe alignment cylinder (30) in this table top left side, be provided with the coating pallet at the back downside of this table top and push cylinder (35), the lifting platform of the row's of being provided with batten lift cylinder (34) and drive thereof under the square opening that is surrounded by resistor stripe locating piece (31) and resistor stripe location-plate (32) on this table top, this lifting platform can pass down two hollow belts of row's batten travelling belt (21) left end and arrange batten by hole (43) lifting; Be provided with coating pallet entrance conveyor (36) in the described coating tray conveying system (9), coating pallet exit conveyor (37) and end-blocking plate transfer member (38), end-blocking plate transfer member (38) row of being provided with batten is transferred cylinder (39), row's batten is transferred magnet (41), coating tray conveying cylinder (40) and row's batten are by hole (43), row's batten handover magnet (41) that described row's batten is transferred cylinder (39) and drive thereof is positioned at a horizontal plane with last row's batten travelling belt (22), the lifting platform that row's batten lift cylinder (34) drives passes through row's batten and passes through hole (43) and arrange vacancy lifting in the batten travelling belt left end two narrow belts down, the size of this lifting platform is less than passing through hole (43), the overall dimension of row's batten (25) is less than the inner cavity size of coating pallet (42), and the row's of making batten can pass through from the coating pallet; Described controller is provided with industrial computer in (3), and entire equipment is finished automatically once cutting apart the resistor ceramic substrate under the control of its control program.
2, a kind of automatic once slicer for chip resister according to claim 1 is characterized in that having in described row's batten circulatory system polylith row's batten (25) to be evenly distributed on the transport section (6).
3, a kind of automatic once slicer for chip resister according to claim 1 is characterized in that described industrial computer is a Programmable Logic Controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100126128A CN100423139C (en) | 2006-04-18 | 2006-04-18 | Automatic once slicer for chip resister |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100126128A CN100423139C (en) | 2006-04-18 | 2006-04-18 | Automatic once slicer for chip resister |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1832062A true CN1832062A (en) | 2006-09-13 |
| CN100423139C CN100423139C (en) | 2008-10-01 |
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ID=36994238
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100126128A Active CN100423139C (en) | 2006-04-18 | 2006-04-18 | Automatic once slicer for chip resister |
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| Country | Link |
|---|---|
| CN (1) | CN100423139C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101901655A (en) * | 2010-06-12 | 2010-12-01 | 大连理工大学 | Automatic cutting device for chip ceramic microelectronic element substrate |
| CN102087897B (en) * | 2009-12-03 | 2012-10-24 | 广州市缘和电子有限公司 | Irregular resistor remover and application thereof |
| CN104347213A (en) * | 2013-08-04 | 2015-02-11 | 昆山市和博电子科技有限公司 | Chip resistor stacker and production process |
| CN107651443A (en) * | 2017-11-08 | 2018-02-02 | 肇庆市华鑫自动化设备有限公司 | A kind of full-automatic burst testing package all-in-one |
| CN111755186A (en) * | 2020-07-06 | 2020-10-09 | 太仓毅峰电子有限公司 | Production method of chip resistor granules |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3629051B2 (en) * | 1994-11-11 | 2005-03-16 | 北陸電気工業株式会社 | Ceramic chip splitting device |
| CN2503002Y (en) * | 2001-09-28 | 2002-07-31 | 太原风华信息装备股份有限公司 | Cutting device of braid blanking machine |
-
2006
- 2006-04-18 CN CNB2006100126128A patent/CN100423139C/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102087897B (en) * | 2009-12-03 | 2012-10-24 | 广州市缘和电子有限公司 | Irregular resistor remover and application thereof |
| CN101901655A (en) * | 2010-06-12 | 2010-12-01 | 大连理工大学 | Automatic cutting device for chip ceramic microelectronic element substrate |
| CN101901655B (en) * | 2010-06-12 | 2011-10-19 | 大连理工大学 | Automatic cutting device for chip ceramic microelectronic element substrate |
| CN104347213A (en) * | 2013-08-04 | 2015-02-11 | 昆山市和博电子科技有限公司 | Chip resistor stacker and production process |
| CN107651443A (en) * | 2017-11-08 | 2018-02-02 | 肇庆市华鑫自动化设备有限公司 | A kind of full-automatic burst testing package all-in-one |
| CN111755186A (en) * | 2020-07-06 | 2020-10-09 | 太仓毅峰电子有限公司 | Production method of chip resistor granules |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100423139C (en) | 2008-10-01 |
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Address after: 030024 Taiyuan Heping Road, Shanxi, No. 115 Patentee after: CETC Fenghua information equipment Limited by Share Ltd Address before: 030024 Taiyuan Heping Road, Shanxi, No. 159 Patentee before: Taiyuan Fenghua Information Equipment Co., Ltd. |