CN1821771A - Co-burning method for oxygen sensor electrolyte and palatinum electrode - Google Patents

Co-burning method for oxygen sensor electrolyte and palatinum electrode Download PDF

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Publication number
CN1821771A
CN1821771A CN200610034507.4A CN200610034507A CN1821771A CN 1821771 A CN1821771 A CN 1821771A CN 200610034507 A CN200610034507 A CN 200610034507A CN 1821771 A CN1821771 A CN 1821771A
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electrolyte
platinum electrode
electrode
platinum
lambda sensor
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CN100405052C (en
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魏群
江涛
李艳
江丽君
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GCI Science and Technology Co Ltd
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GCI Science and Technology Co Ltd
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Abstract

This invention discloses a co-burning method for oxygen sensor electrolyte and Pt electrode including the following steps: A, matching materials according to 50-60% ZrO< 2 > base electrolyte of the weight percentage and 40-50% adhesive, grinding and doctor-blading gels to be bladed to 0.1-0.2mm films on a doctor-blading machine to be laminated to 3-6 layers to be equal-static pressed to lamination films to be cut according to sizes, B, matching materials of 65-85% Pt powder, 15-35% bond and 0-2% glass powder to be mixed to a Pt electrode slurry, C, processing printed silk net to print the Pt electrode slurry by step B on the laminated layer film, the Pt electrode is 50-150mum thick to be cut according to the size of the oxygen sensor the gel is blown out and sintered under 1500-1600deg.C for 2-6 hours to integrate the two into one.

Description

The electrolyte of lambda sensor and platinum electrode co-burning method
Affiliated technical field
The present invention relates to a kind of electrolyte and platinum electrode co-burning method of lambda sensor.
Background technology
Existing oxygen sensor in use for car mostly is tubular-shaped structures, and its manufacture craft is: at first moulding and burn till ZrO 2The base electrolyte matrix, blackening Pt electrode carries out plasma sputtering or chemical impregnation in the above again, and fired porous layer; Secondly, make the heater element.The two is fitted together into lambda sensor, because ZrO 2Base electrolyte matrix, platinum electrode etc. are through firing process repeatedly, make tube element, and two subelements are combined into lambda sensor, and its technology is loaded down with trivial details, ZrO 2Base electrolyte matrix and platinum electrode are that contact conducts heat, low-response, and it is long to reach the working temperature time.
Summary of the invention
Technical matters to be solved by this invention: electrolyte and platinum electrode co-burning method that a kind of lambda sensor is provided, this method technology is simple, solid to electrolyte that makes lambda sensor and platinum electrode compact conformation, reduced volume, microminiaturized, reduce power consumption, the heating physical efficiency makes lambda sensor reach working temperature rapidly, and response is fast.
The present invention solves the technical scheme that its technical matters adopts: the electrolyte of lambda sensor and platinum electrode co-burning method comprise the steps:
A, 50~60% ZrO by weight percentage 2Base electrolyte, 40~50% adhesive proportion batching, the ball milling casting slurry, on casting machine casting film-forming thick be the diaphragm of 0.1~0.2mm, and superposition becomes 3~6 layers, waits static pressure to become laminated diaphragm, by the design size cutting;
B, 65~85% platinum powder by weight percentage, 15~35% bonding agent, 0~2% glass dust proportion ingredient stir and make platinum electrode slurry;
C, press electrode size and make printing screen, on the laminated diaphragm that steps A is made, stamp the platinum electrode slurry that step B makes with thick-film technique, platinum electrode thickness 50~150um, press the size cutting of lambda sensor, through binder removal and 1500~1600 ℃ of sintering, be incubated 2-6 hour, the two is combined into one.
Employed bonding agent is polyvinyl alcohol (PVA) or butyral in the described steps A, preferably polyethylene alcohol.
Employed ZrO in the described steps A 2Base electrolyte is the ZrO of doping Y5~10mol% 2
Platinum powder among the described step B is ultra-fine platinum powder, and the preparation method of described ultra-fine platinum powder comprises the steps: metal platinum is dissolved in HNO 3In+HCl the chloroazotic acid, after the dilution, splash into reductive agent, sediment undergoes washing, dry ultra-fine platinum powder.
Described reductive agent is a vitamin C.
Bonding agent among the described step B is that percentage by weight is the potpourri of the terpinol of 20~50% ethyl cellulose and 50~80%.
Beneficial effect of the present invention:
1, the present invention is on ZrO2 base electrolyte casting films, prints platinum electrode with thick-film technique, and electrolyte and platinum electrode burn till an integral body altogether at 1500~1600 ℃, and both couplings are closely solid, in lambda sensor stable work in work below 1000 ℃.
2, electrolyte curtain coating of the present invention becomes film, the curtain coating perforated membrane, heater film, the various scantlings of design lambda sensor, accurately locate, the multilayer superposition adopts thick-film technique to print platinum electrode, covers the porous rete on electrode, and integration thick-film resistor heater, Deng the static pressure extrusion forming, make the chip base substrate, through being fired into the chip multilayer lambda sensor.The automobile chip multilayer lambda sensor of making through oxygen sensor electrolyte of the present invention and platinum electrode co-burning method, integrate ZrO2 electrolyte, perforated membrane, heater and porous platinum electrode, compact conformation is solid, reduced volume, microminiaturized, reduce power consumption, the heating physical efficiency makes lambda sensor reach working temperature rapidly, response is fast, in electrode application voltage, because the restriction of porous layer oxygen permeating amount, oxonium ion produces limiting current in electrolytical diffusion, and is linear at working temperature smallest limit electric current and oxygen concentration.This lambda sensor is used for automobile control combustion ratio, (air-fuel ratio λ=0.6) to the oil-poor zone in the rich oil zone (air-fuel ratio go into=1.4) wide area operate as normal.
Describe the present invention in detail below in conjunction with the drawings and specific embodiments.
Fig. 1 is the platinum electrode microphoto of embodiments of the invention 1;
Fig. 2 is that the resistivity of embodiments of the invention 1 is with variation of temperature;
Fig. 3 is the E~t relation of the sample of embodiments of the invention 1;
Fig. 4 is the E-Po of the sample of embodiments of the invention 1 2Relation.
Embodiment
Embodiment 1
By weight percentage, the ZrO of 55% doping Y8mol% 2The adhesive formulations ball milling of base electrolyte and 45% polyvinyl alcohol (PVA), curtain coating becomes the film of 0.15mm, and superposition becomes 5 layers, waits static pressure to become laminated diaphragm, by the design size cutting; The percentage by weight of platinum electrode slurry consists of 71.8% Pt, 28% bonding agent (composition be 30% ethyl cellulose and 70% terpinol), and 0.2% glass is made platinum electrode slurry.Press electrode size and make printing screen, the platinum electrode that stamps on the laminated diaphragm with thick-film technique, the platinum electrode thickness is 50~150um, presses the size cutting diaphragm of lambda sensor, through binder removal, burns to 1560 ℃, is incubated 4 hours, the two is combined into one.
The sample of the electrolyte of the lambda sensor of the method for preparing of learning from else's experience and the preparation of platinum electrode co-burning method is observed electrode structure at electron microscope SEM, and as shown in Figure 1, electric face is mesh structural porous structure.At the electrical property of 900 ℃ of measuring sensors, electrode performance is stable.Electrode performance: with three electrode surface resistance measuring instruments, three electrodes are contacted with on the Pt electrode surface of sample, the resistance value of measurement is calculated to be resistivity, and resistivity is less than 10-4, and resistance value varies with temperature as Fig. 2.As shown in Figure 3, electrolytical electromotive force E and temperature relation, sample is placed in the temperature control furnace, and the sample both sides feed the oxygen and the nitrogen of variable concentrations, with the concentration difference on mass flowmeter and Flow Measurement Display Meter control both sides, measure electromotive force with voltage table.As shown in Figure 4, electrolytical electromotive force and oxygen concentration relation, measuring method is identical with the measurement electromotive force.
Embodiment 2
By weight percentage, the ZrO of 50% doping Y 5mol% 2The adhesive formulations ball milling of base electrolyte and 50% polyvinyl alcohol (PVA), curtain coating becomes the film of 0.10mm, and superposition becomes 6 layers, waits static pressure to become laminated diaphragm, by the design size cutting; The percentage by weight of platinum electrode slurry consists of 85% Pt, and 15% bonding agent (composition be 20% ethyl cellulose and 80% terpinol) is made platinum electrode slurry.Press electrode size and make printing screen, the platinum electrode that stamps on the laminated diaphragm with thick-film technique, the platinum electrode thickness is 50~120um, presses the size cutting diaphragm of lambda sensor, through binder removal, burns to 1600 ℃, is incubated 2 hours, the two is combined into one.
The method of pressing embodiment 1 detects, and sample is observed electrode structure at electron microscope SEM, visible holey, and at the electrical property of 1000 ℃ of measuring sensors, electrode performance is stable.
Embodiment 3
By weight percentage, the ZrO of 60% doping Y 10mol% 2The adhesive formulations ball milling of base electrolyte and 40% butyral, curtain coating becomes the film of 0.20mm, and superposition becomes 3 layers, waits static pressure to become laminated diaphragm, by the design size cutting; The percentage by weight of platinum electrode slurry consists of 65% Pt, 33% bonding agent (composition be 40% ethyl cellulose and 60% terpinol), and 2% glass is made platinum electrode slurry.Press electrode size and make printing screen, the platinum electrode that stamps on the laminated diaphragm with thick-film technique, the platinum electrode thickness is 80~150um, presses the size cutting diaphragm of lambda sensor, through binder removal, burns to 1500 ℃, is incubated 6 hours, the two is combined into one.
The method of pressing embodiment 1 detects, and sample is observed electrode structure at electron microscope SEM, visible holey, and at the electrical property of 1000 ℃ of measuring sensors, electrode performance is stable.
Embodiment 4
By weight percentage, the adhesive formulations ball milling of the ZrO2 base electrolyte of 57% doping Y 9mol% and 43% polyvinyl alcohol (PVA), curtain coating becomes the film of 0.20mm, and superposition becomes 3 layers, waits static pressure to become laminated diaphragm, by the design size cutting; The percentage by weight of platinum electrode slurry consists of 65% Pt, and 35% bonding agent (composition be 50% ethyl cellulose and 50% terpinol) is made platinum electrode slurry.Press electrode size and make printing screen, the platinum electrode that stamps on the laminated diaphragm with thick-film technique, the platinum electrode thickness is 50~150um, presses the size cutting diaphragm of lambda sensor, through binder removal, burns to 1520 ℃, is incubated 3 hours, the two is combined into one.
The method of pressing embodiment 1 detects, and sample is observed electrode structure at electron microscope SEM, visible holey, and at the electrical property of 1000 ℃ of measuring sensors, electrode performance is stable.
Embodiment 5
By weight percentage, the adhesive formulations ball milling of the ZrO2 base electrolyte of 52% doping Y 6mol% and 48% polyvinyl alcohol (PVA), curtain coating becomes the film of 0.18mm, and superposition becomes 4 layers, waits static pressure to become laminated diaphragm, by the design size cutting; The percentage by weight of platinum electrode slurry consists of 72.5% Pt, and 25% bonding agent (composition be 32% ethyl cellulose and 68% terpinol) is made platinum electrode slurry.Press electrode size and make printing screen, the platinum electrode that stamps on the laminated diaphragm with thick-film technique, the platinum electrode thickness is 50~150um, presses the size cutting diaphragm of lambda sensor, through binder removal, burns to 1560 ℃, is incubated 3.5 hours, the two is combined into one.
The method of pressing embodiment 1 detects, and sample is observed electrode structure at electron microscope SEM, visible holey, and at the electrical property of 1000 ℃ of measuring sensors, electrode performance is stable.

Claims (7)

1, the electrolyte of lambda sensor and platinum electrode co-burning method is characterized in that: it comprises the steps,
A, 50~60% ZrO by weight percentage 2Base electrolyte, 40~50% adhesive proportion batching, the ball milling casting slurry, on casting machine casting film-forming thick be the diaphragm of 0.1~0.2mm, and superposition becomes 3~6 layers, waits static pressure to become laminated diaphragm, by the design size cutting;
B, 65~85% platinum powder by weight percentage, 15~35% bonding agent, 0~2% glass dust proportion ingredient stir and make platinum electrode slurry;
C, press electrode size and make printing screen, on the laminated diaphragm that steps A is made, stamp the platinum electrode slurry that step B makes with thick-film technique, platinum electrode thickness 50~150um, press the size cutting of lambda sensor, through binder removal and 1500~1600 ℃ of sintering, be incubated 2-6 hour, the two is combined into one.
2, the electrolyte of lambda sensor according to claim 1 and platinum electrode co-burning method is characterized in that: employed bonding agent is polyvinyl alcohol (PVA) or butyral in the described steps A.
3, the electrolyte of lambda sensor according to claim 2 and platinum electrode co-burning method is characterized in that: employed bonding agent is a polyvinyl alcohol (PVA) in the described steps A.
4, the electrolyte of lambda sensor according to claim 1 and platinum electrode co-burning method is characterized in that: employed ZrO in the described steps A 2Base electrolyte is the ZrO of doping Y5~10mol% 2
5, the electrolyte of lambda sensor according to claim 1 and platinum electrode co-burning method is characterized in that: the platinum powder among the described step B is ultra-fine platinum powder, and the preparation method of described ultra-fine platinum powder comprises the steps: metal platinum is dissolved in HNO 3In+HCl the chloroazotic acid, after the dilution, splash into reductive agent, sediment undergoes washing, dry ultra-fine platinum powder.
6, the electrolyte of lambda sensor according to claim 5 and platinum electrode co-burning method is characterized in that: described reductive agent is a vitamin C.
7, the electrolyte of lambda sensor according to claim 1 and platinum electrode co-burning method is characterized in that: the bonding agent among the described step B is that percentage by weight is the potpourri of the terpinol of 20~50% ethyl cellulose and 50~80%.
CNB2006100345074A 2006-03-23 2006-03-23 Co-burning method for oxygen sensor electrolyte and palatinum electrode Expired - Fee Related CN100405052C (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101408525B (en) * 2008-09-09 2010-06-23 深圳市日理江澍实业有限公司 Method for preparing oxygen sensor external platinum electrode
CN102910903A (en) * 2012-11-08 2013-02-06 中国科学院上海硅酸盐研究所 Low-temperature cofiring method of zirconia-based sensor
CN101498682B (en) * 2009-02-27 2013-05-08 深圳市日理江澍实业有限公司 Coating apparatus and method for platinum electrode in oxygen sensor
CN103207227A (en) * 2013-03-21 2013-07-17 无锡隆盛科技股份有限公司 Manufacturing method for oxygen sensor chips
CN106996952A (en) * 2017-04-24 2017-08-01 东北大学 The preparation method of lambda sensor dielectric substrate and fine and close diffusion layer double-decker
CN108241015A (en) * 2016-12-26 2018-07-03 现代自动车株式会社 By using the method for co-sintering manufacture solid electrolyte type carbon dioxide sensor
CN110407578A (en) * 2019-08-28 2019-11-05 中国原子能科学研究院 ZrO2The preparation method of base oxygen sensing element co-sintering platinum electrode

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JPS56111460A (en) * 1980-02-07 1981-09-03 Matsushita Electric Ind Co Ltd Manufacture of detecting element of oxygen concentration
CN1007837B (en) * 1987-07-07 1990-05-02 首都钢铁公司 Coating for tubular zirconium-oxide electrode
JP3018925B2 (en) * 1994-11-09 2000-03-13 松下電器産業株式会社 Electrochemical element
JP3052860B2 (en) * 1996-12-09 2000-06-19 松下電器産業株式会社 Manufacturing method of electrochemical element
CN1241822A (en) * 1998-11-13 2000-01-19 康达(成都)电子有限公司 Manufacture of oxygen sensor
CN1103448C (en) * 1998-12-11 2003-03-19 天津大学 Oxygen sensive film used for air-fuel ratio sensor, and method for preparing same
CN1306207A (en) * 2000-01-17 2001-08-01 毛红艳 Oxygen sensor with ceramic electrode and its preparing process
US20030146093A1 (en) * 2002-02-05 2003-08-07 Kyocera Corporation Oxygen sensor

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101408525B (en) * 2008-09-09 2010-06-23 深圳市日理江澍实业有限公司 Method for preparing oxygen sensor external platinum electrode
CN101498682B (en) * 2009-02-27 2013-05-08 深圳市日理江澍实业有限公司 Coating apparatus and method for platinum electrode in oxygen sensor
CN102910903A (en) * 2012-11-08 2013-02-06 中国科学院上海硅酸盐研究所 Low-temperature cofiring method of zirconia-based sensor
CN102910903B (en) * 2012-11-08 2015-03-25 中国科学院上海硅酸盐研究所 Low-temperature cofiring method of zirconia-based sensor
CN103207227A (en) * 2013-03-21 2013-07-17 无锡隆盛科技股份有限公司 Manufacturing method for oxygen sensor chips
CN108241015A (en) * 2016-12-26 2018-07-03 现代自动车株式会社 By using the method for co-sintering manufacture solid electrolyte type carbon dioxide sensor
CN106996952A (en) * 2017-04-24 2017-08-01 东北大学 The preparation method of lambda sensor dielectric substrate and fine and close diffusion layer double-decker
CN106996952B (en) * 2017-04-24 2019-05-07 东北大学 The preparation method of lambda sensor electrolyte layer and fine and close diffusion layer double-layer structure
CN110407578A (en) * 2019-08-28 2019-11-05 中国原子能科学研究院 ZrO2The preparation method of base oxygen sensing element co-sintering platinum electrode

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