CN110407578A - ZrO2The preparation method of base oxygen sensing element co-sintering platinum electrode - Google Patents

ZrO2The preparation method of base oxygen sensing element co-sintering platinum electrode Download PDF

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CN110407578A
CN110407578A CN201910806499.8A CN201910806499A CN110407578A CN 110407578 A CN110407578 A CN 110407578A CN 201910806499 A CN201910806499 A CN 201910806499A CN 110407578 A CN110407578 A CN 110407578A
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zro
platinum electrode
sensing element
preparation
base oxygen
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向蓝翔
李重
黄继东
高会玲
丛中斗
尹卫
王维华
贾铁军
张谦
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China Institute of Atomic of Energy
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Abstract

The present invention provides a kind of ZrO2The preparation method of base oxygen sensing element co-sintering platinum electrode, the preparation method is the following steps are included: S1. prepares ZrO2Based solid electrolyte blank;S2. platinum electrode slurry is prepared;And the platinum electrode slurry is coated uniformly on the ZrO by S3.2In the inner wall surface and outer wall surface of based solid electrolyte blank, room temperature dry after to be coated with platinum electrode slurry ZrO2Based solid electrolyte blank is sintered.ZrO according to the present invention2The preparation method of base oxygen sensing element co-sintering platinum electrode passes through addition and ZrO in platinum electrode slurry2The identical component of based solid electrolyte blank material reduces the difference of the ingredient in blank material and slurry, to reduce platinum electrode and ZrO2Thermal expansion coefficient difference between base oxygen sensing element matrix, enhances the adhesion property of platinum electrode, thus extends ZrO2The service life of base oxygen sensing element.

Description

ZrO2The preparation method of base oxygen sensing element co-sintering platinum electrode
Technical field
The present invention relates to a kind of ZrO2The preparation method of the electrode of base lambda sensor, more particularly, to ZrO2Base oxygen sensing The preparation method of device oxygen sensing element co-sintering platinum electrode.
Background technique
ZrO2Base lambda sensor is to utilize ZrO2Base oxygen sensing element measures the oxygen voltage under test gas or specific environment, Oxygen content therein is calculated further according to Nernst equation, this sensor has been widely used in boiler combustion and automobile air-fuel Than monitoring aspect, play the role of energy saving and protection environment.And the performance and ZrO of this lambda sensor2Base oxygen is sensitive The preparation method of the platinum electrode of element is closely related.
Currently, ZrO2There are mainly two types of the preparation methods of the platinum electrode of base oxygen sensing element, the first preparation method is, first ZrO is first prepared at high temperature2Based solid electrolyte matrix, then the electrode coated slurry on matrix, is made electricity through high temperature sintering Pole.Another preparation method is that electrode slurry is applied directly to ZrO2The surface of based solid electrolyte blank, co-sintering are made Electrode.
Due to platinum electrode and ZrO2There are larger differences between the thermal expansion coefficient of base oxygen sensing element matrix, therefore, when When electrode is chronically at corrosive gas, washes away in the environment of serious or high temperature variation, it is easy to appear electrode cracking even Thus the phenomenon that falling off will lead to lambda sensor failure.
In order to improve platinum electrode in ZrO2The adhesion property of base oxygen sensing element matrix surface, usually adds in electrode slurry Add glass powder.But when the additive amount of glass powder is excessive, glass powder is melted under high temperature, can block the catalytic activity area of platinum electrode Domain reduces the catalytic activity of electrode.
Therefore, need one kind that can enable platinum electrode in the case where ensuring the catalytic activity of platinum electrode in the prior art It is securely attached to the ZrO of matrix surface2Base oxygen sensing element.
Summary of the invention
At least one of in order to solve the above-mentioned technical problem aspect, the embodiment provides a kind of ZrO2Base oxygen The preparation method of sensing element co-sintering platinum electrode, the preparation method the following steps are included:
S1. ZrO is prepared2Based solid electrolyte blank;
S2. platinum electrode slurry is prepared;And
S3. the platinum electrode slurry is coated uniformly on the ZrO2The inner wall surface and outer wall of based solid electrolyte blank On surface, room temperature dry after to be coated with platinum electrode slurry ZrO2Based solid electrolyte blank is sintered.
ZrO according to the present invention2One preferred embodiment of the preparation method of base oxygen sensing element co-sintering platinum electrode, Step S1 includes using isostatic cool pressing compact technique by 5mol%-8mol%Y2O3The ZrO of doping2Powder pressing is at tubulose, with system The standby ZrO2Based solid electrolyte blank.
In ZrO according to the present invention2Another of the preparation method of base oxygen sensing element co-sintering platinum electrode is preferred real It applies in example, step S2 includes: the organic adhesive of (1) by weight additive metal oxide, 2%-10% for 3%-5% Agent, the organic additive of 5%-10%, the organic solvent of 8%-30% and 60%-75% Ultrafine Platinum Powder proportion carry out ingredient Prepare;(2) additive metal oxide and Ultrafine Platinum Powder progress is fully dispersed, organic binder, organic addition is then added Agent and organic solvent, and carry out ultrasonic disperse or grinding.
ZrO according to the present invention2Another of the preparation method of base oxygen sensing element co-sintering platinum electrode is preferably implemented Example, the additive metal oxide press following weight percent ingredient, the ZrO including 60%-85%2Based solid electrolyte powder The Al of material and 5%-15%2O3, surplus CaO, MgO and TiO2At least one of.
In ZrO according to the present invention2Another of the preparation method of base oxygen sensing element co-sintering platinum electrode is preferred real It applies in example, the ZrO2Based solid electrolyte powder and prepare the ZrO2The material of based solid electrolyte blank is identical.
ZrO according to the present invention2Also one of the preparation method of base oxygen sensing element co-sintering platinum electrode is preferred to implement Example, the organic binder includes at least one of methylcellulose, epoxy resin, polyvinyl alcohol and methacrylate.
In ZrO according to the present invention2Another of the preparation method of base oxygen sensing element co-sintering platinum electrode is preferred real It applies in example, the organic solvent includes at least one of terpinol, ethyl alcohol, isopropanol and methyl ethyl ketone.
ZrO according to the present invention2Another of the preparation method of base oxygen sensing element co-sintering platinum electrode is preferably implemented Example, the organic additive includes eucalyptus oil, eudesmol, castor-oil plant fixed oil, Castor Oil Fatty Acid, dimethyl adipate, two At least one of 2-Butoxyethyl acetate and Span.
In ZrO according to the present invention2Another of the preparation method of base oxygen sensing element co-sintering platinum electrode is preferred real Apply in example, the particle of the Ultrafine Platinum Powder be it is approximately spherical, particle size range is 0.5 μm -2.0 μm.
ZrO according to the present invention2Also one of the preparation method of base oxygen sensing element co-sintering platinum electrode is preferred to implement , to the ZrO for being coated with platinum electrode slurry in step S32The step of based solid electrolyte blank is sintered include:
1000 DEG C are heated to the heating rate of 0.5 DEG C/min-2 DEG C/min, and in 1000 DEG C of heat preservation 0.5h-3h;
1450 DEG C -1600 DEG C are heated to the heating rate of 0.5 DEG C/min-2 DEG C/min, and in 1450 DEG C of -1600 DEG C of guarantors Warm 0.5h-3h;And
1000 DEG C are cooled to the rate of 2 DEG C/min-5 DEG C/min, in 1000 DEG C of heat preservation 1h-3h, is then naturally cooled to Room temperature.
Compared with prior art, ZrO of the invention2The preparation method of base oxygen sensing element co-sintering platinum electrode has following At least one of beneficial effect:
(1) present invention passes through addition and ZrO in platinum electrode slurry2The identical component of based solid electrolyte blank material, The difference for reducing the ingredient in blank material and slurry, to reduce platinum electrode and ZrO2Between base oxygen sensing element matrix Thermal expansion coefficient difference achievees the purpose that the adhesion property for enhancing platinum electrode;
(2) present invention in electrode slurry by adding Al2O3And other additive metal oxides, so as into One step enhances the catalytic activity of platinum electrode, achievees the purpose that improve platinum electrode to the response performance of oxygen;
(3) present invention can make platinum electrode and ZrO by the preparation method of co-sintering2Base oxygen sensing element matrix tool Have higher bond strength, have better high-temperature stability, so as to avoid platinum electrode under the long-time condition of high temperature with ZrO2The disengaging of base oxygen sensing element matrix, thus extends ZrO2The service life of base oxygen sensing element.
Detailed description of the invention
By the description made for the present invention of below with reference to attached drawing, other objects and advantages of the present invention will be aobvious and easy See, and can help that complete understanding of the invention will be obtained.
Fig. 1 is the ZrO according to exemplary embodiment of the present2The preparation method of base oxygen sensing element co-sintering platinum electrode Flow chart.
It should be noted that attached drawing is not necessarily to scale to draw, but only not influence the schematic of reader's understanding Mode is shown.
Specific embodiment
To keep the purpose of the present invention, technical scheme and beneficial effects clearer, below in conjunction with the embodiment of the present invention Technical solution of the present invention is clearly and completely described in attached drawing.Obviously, described embodiment is of the invention one Embodiment, instead of all the embodiments.Based on described the embodiment of the present invention, those of ordinary skill in the art are being not necessarily to Every other embodiment obtained, shall fall within the protection scope of the present invention under the premise of creative work.
Unless otherwise defined, the technical term or scientific term that the present invention uses should be tool in fields of the present invention The ordinary meaning for thering is the personage of general technical ability to be understood.
ZrO of the invention2The preparation method of base oxygen sensing element co-sintering platinum electrode mainly comprises the steps that
S1. ZrO is prepared2Based solid electrolyte blank;
S2. platinum electrode slurry is prepared;And
S3. platinum electrode slurry is coated uniformly on ZrO2In the inner wall surface and outer wall surface of based solid electrolyte blank, Room temperature dry after to be coated with platinum electrode slurry ZrO2Based solid electrolyte blank is sintered.
In step sl, ZrO2The preparation of based solid electrolyte blank can use isostatic cool pressing compact technique will 5mol%-8mol%Y2O3The ZrO of doping2Powder pressing is at tubulose, to prepare tubular blank.Wherein, 5mol%-8mol% Y2O3The ZrO of doping2Powder is referred in ZrO2The Y that molar percentage is 5%-8% is doped in powder2O3The material of powder.
In step s 2, the preparation process of platinum electrode slurry may include following content: (1) being by weight 3%-5% Additive metal oxide, the organic binder of 2%-10%, the organic additive of 5%-10%, 8%-30% it is organic molten The Ultrafine Platinum Powder of agent and 60%-75% proportion carry out ingredient preparation;(2) additive metal oxide and Ultrafine Platinum Powder are carried out It is fully dispersed, organic binder, organic additive and organic solvent is then added, and carry out ultrasonic disperse or grinding.Here, In During dispersing to additive metal oxide and Ultrafine Platinum Powder, it can use ultrasonic wave and ultrasonic disperse carried out to it, Make the two at uniformly mixed powdery, and again to mixed after organic binder, organic additive and organic solvent is added It closes object and carries out ultrasonic wave dispersion or grinding, such as can be -3 hours 1 hour with ultrasonic disperse, or is small using ball mill grinding 10 When -15 hours, to form the uniformly mixed electrode slurry of final component.
Further, in above-mentioned ZrO2In the preparation method of base oxygen sensing element co-sintering platinum electrode, metal oxide adds Add agent by weight percentage and include the ZrO of 60%-85%2The Al of based solid electrolyte powder and 5%-15%2O3, surplus is CaO, MgO and TiO2At least one of.Pass through addition and ZrO in platinum electrode slurry2The material phase of based solid electrolyte blank Same component can reduce the difference of the ingredient in blank material and electrode slurry, to reduce platinum electrode and ZrO2Base oxygen Thus thermal expansion coefficient difference between sensing element matrix reaches enhancing platinum electrode in ZrO2Adhesion on basis material Energy.Furthermore because the thermal expansion coefficient of platinum electrode and matrix is essentially identical, thus it is both combined when bearing high temperature not Otherness deformation can be generated, so that phenomenon will not be broken or separated, it is possible thereby to greatly prolong ZrO2Base oxygen sensing element Service life in the high temperature environment.Further, by adding Al in platinum electrode slurry2O3Add with other metal oxides Add agent, the catalytic activity of platinum electrode can be further enhanced, and improves platinum electrode to the response performance of oxygen.
Further, in above-mentioned ZrO2In the preparation method of base oxygen sensing element co-sintering platinum electrode, organic binder packet At least one of methylcellulose, epoxy resin, polyvinyl alcohol and methacrylate are included, organic additive includes folium eucalypti In oil, eudesmol, castor-oil plant fixed oil, Castor Oil Fatty Acid, dimethyl adipate, butyl acetate and Span At least one, organic solvent include at least one of terpinol, ethyl alcohol, isopropanol and methyl ethyl ketone.It is above-mentioned by adding Organic binder can enable powder to be bonded together, and make platinum electrode by addition organic additive and organic solvent Powder closely combines and is formed slurry, so as to ZrO2Based solid electrolyte blank carries out surface coating.
Further, in above-mentioned ZrO2In the preparation method of base oxygen sensing element co-sintering platinum electrode, of Ultrafine Platinum Powder Grain be it is approximately spherical, particle size range be 0.5 μm -2.0 μm.It can make platinum electrode slurry by the Ultrafine Platinum Powder of above-mentioned particle size range With it is good can coating, and can preferably be attached to ZrO after the sintering2The surface of based solid electrolyte blank On.
In step s3, to the ZrO for being coated with platinum electrode slurry2The step of based solid electrolyte blank is sintered packet It includes: (1) being heated to 1000 DEG C with the heating rate of 0.5 DEG C/min-2 DEG C/min, and in 1000 DEG C of heat preservation 0.5h-3h;(2) with The heating rate of 0.5 DEG C/min-2 DEG C/min is heated to 1450 DEG C -1600 DEG C, and in 1450 DEG C of -1600 DEG C of heat preservation 0.5h-3h; And (3) are cooled to 1000 DEG C with the rate of 2 DEG C/min-5 DEG C/min, in 1000 DEG C of heat preservation 1h-3h, then naturally cool to room Temperature.Here, heating process is defined respectively by step (1), step (2) and step (3), such as in step (1), Blank is heated with 0.5 DEG C -2 DEG C of heating rate per minute, and carries out heat preservation operation after being heated to 1000 DEG C, is kept the temperature Continue half an hour to 3 hours durations.By sintering processes as described above, platinum electrode slurry can be made to become solid attached securely On the surface of solid electrolyte blank, thus formed needed for ZrO2Base oxygen sensing element.
Below by way of specific embodiment to ZrO of the invention2The preparation method of base oxygen sensing element co-sintering platinum electrode Step is more specifically illustrated.
Experimental example 1:
Firstly, carrying out the preparation of platinum electrode slurry: preparing additive metal oxide first, be respectively by weight percentage 10% Al2O3, 80% ZrO2Based solid electrolyte powder (6mol%Y2O3The ZrO of doping2) and 10% CaO preparing metal Oxide addition;Then, according to weight percent be respectively 5% additive metal oxide, 10% methylcellulose, 8% eudesmol, 10% terpinol and 67% 1.0 μm of partial sizes approximately spherical Ultrafine Platinum Powder proportion relation carry out Ingredient prepare, by additive metal oxide and Ultrafine Platinum Powder carry out mixing and it is fully dispersed, then be added methylcellulose, eucalyptus The pure and mild terpinol of leaf oil, ultrasonic disperse 1.5h, or also can use ball mill grinding 10h, platinum electrode slurry is made.
Then, ZrO is carried out2The preparation of base oxygen sensing element co-sintering platinum electrode: the platinum electrode slurry prepared is coated In manufactured tubular type ZrO2In the inner wall surface and outer wall surface of based solid electrolyte blank, after room temperature is dried, with 1.5 DEG C/heating rate of min is heated to 1000 DEG C, and in 1000 DEG C of heat preservation 2h;Then, it is heated to the heating rate of 1 DEG C/min 1450 DEG C, in 1450 DEG C of heat preservation 2h;Then, 1000 DEG C are cooled to the rate of temperature fall of 2 DEG C/min, in 1000 DEG C of heat preservation 1h, most Cooled to room temperature afterwards.
Finally, being verified by experiment to the performance of the platinum electrode prepared in embodiment 1: the platinum electrode and ZrO2Base is solid The adhesive force of body electrolyte blank is greater than 12N/mm2, the lead resistance of platinum electrode is 1.0 Ω, response of the platinum electrode to oxygen Time is not more than 3.0s.The demand in actual production to the performance of platinum electrode is met according to platinum electrode manufactured in the present embodiment.
Experimental example 2:
Firstly, carrying out the preparation of platinum electrode slurry: additive metal oxide is prepared, by weight percentage respectively 13% Al2O3, 76% ZrO2Based solid electrolyte powder (6mol%Y2O3The ZrO of doping2) and 11% CaO preparing metal oxidation Object additive;It then, is respectively 4.6% additive metal oxide, 6% epoxy resin, 10% according to weight percent Castor Oil Fatty Acid, 10% methyl ethyl ketone and the 1.5 of 69.4% μm of partial sizes approximately spherical Ultrafine Platinum Powder proportion Relationship carry out ingredient preparation, by additive metal oxide and Ultrafine Platinum Powder carry out mixing and it is fully dispersed, epoxy is then added Resin, Castor Oil Fatty Acid and methyl ethyl ketone, ultrasonic disperse 1.5h, or can use ball mill grinding 10h, platinum electricity is made Pole slurry.
Then, ZrO is carried out2The preparation of base oxygen sensing element co-sintering platinum electrode: the platinum electrode slurry prepared is coated In tubular type ZrO2In the inner wall surface and outer wall surface of based solid electrolyte blank;After drying at room temperature, with 2 DEG C/min's Heating rate is heated to 1000 DEG C, keeps the temperature 2h at 1000 DEG C;Then, 1520 DEG C are heated to the heating rate of 1.5 DEG C/min, 2h is kept the temperature at 1520 DEG C;Then, 1000 DEG C are cooled to the rate of temperature fall of 3 DEG C/min, and keep the temperature 1h at 1000 DEG C;Most Afterwards, cooled to room temperature state.
Finally, being verified by experiment to the performance of the platinum electrode prepared in embodiment 2: the platinum electrode and ZrO2Base is solid The adhesive force of body electrolyte blank is greater than 12N/mm2, the lead resistance of platinum electrode is less than 1.0 Ω, and the platinum electrode is to oxygen Response time be not more than 3.0s.Platinum electrode manufactured in the present embodiment is also met in actual production to the need of the performance of platinum electrode It asks.
As described above, ZrO according to the present invention2The preparation method of base oxygen sensing element co-sintering platinum electrode passes through in platinum electricity Addition and ZrO in the slurry of pole2The identical component of based solid electrolyte blank material reduces the ingredient in blank of material and slurry Difference, to reduce platinum electrode and ZrO2Thermal expansion coefficient difference between base oxygen sensing element matrix, enhances platinum electrode Adhesion property.By adding Al in electrode slurry2O3And other additive metal oxides, so as to further increase The catalytic activity of strong platinum electrode, and platinum electrode is improved to the response performance of oxygen.In addition, sintering method through the invention, it can So that platinum electrode and ZrO2Base oxygen sensing element matrix has higher bond strength, has better high-temperature stability, from And avoid platinum electrode under the long-time condition of high temperature with ZrO2The disengaging of base oxygen sensing element matrix, thus extends ZrO2Base The service life of oxygen sensing element.
For the embodiment of the present invention, it is also necessary to explanation, in the absence of conflict, the embodiment of the present invention and reality Applying the feature in example can be combined with each other to obtain new embodiment.
More than, only a specific embodiment of the invention, but scope of protection of the present invention is not limited thereto, and it is of the invention Protection scope should be subject to the protection scope in claims.

Claims (10)

1. a kind of ZrO2The preparation method of base oxygen sensing element co-sintering platinum electrode, the described method comprises the following steps:
S1. ZrO is prepared2Based solid electrolyte blank;
S2. platinum electrode slurry is prepared;And
S3. the platinum electrode slurry is coated uniformly on the ZrO2The inner wall surface and outer wall surface of based solid electrolyte blank On, room temperature dry after to be coated with platinum electrode slurry ZrO2Based solid electrolyte blank is sintered.
2. ZrO according to claim 12The preparation method of base oxygen sensing element co-sintering platinum electrode, which is characterized in that
Step S1 includes using isostatic cool pressing compact technique by 5mol%-8mol%Y2O3The ZrO of doping2Powder pressing at tubulose, To prepare the ZrO2Based solid electrolyte blank.
3. ZrO according to claim 12The preparation method of base oxygen sensing element co-sintering platinum electrode, which is characterized in that
Step S2 includes: by weight for the additive metal oxide of 3%-5%, the organic binder of 2%-10%, 5%- The Ultrafine Platinum Powder proportion of 10% organic additive, the organic solvent of 8%-30% and 60%-75% carries out ingredient preparation;
Additive metal oxide and Ultrafine Platinum Powder are carried out it is fully dispersed, be then added organic binder, organic additive and Organic solvent, and carry out ultrasonic disperse or grinding.
4. ZrO according to claim 32The preparation method of base oxygen sensing element co-sintering platinum electrode, which is characterized in that
The additive metal oxide presses following weight percent ingredient, the ZrO including 60%-85%2Based solid electrolyte powder The Al of material and 5%-15%2O3, surplus CaO, MgO and TiO2At least one of.
5. ZrO according to claim 42The preparation method of base oxygen sensing element co-sintering platinum electrode, which is characterized in that
The ZrO2Based solid electrolyte powder and prepare the ZrO2The material of based solid electrolyte blank is identical.
6. ZrO according to claim 32The preparation method of base oxygen sensing element co-sintering platinum electrode, which is characterized in that
The organic binder includes at least one of methylcellulose, epoxy resin, polyvinyl alcohol and methacrylate.
7. ZrO according to claim 32The preparation method of base oxygen sensing element co-sintering platinum electrode, which is characterized in that
The organic solvent includes at least one of terpinol, ethyl alcohol, isopropanol and methyl ethyl ketone.
8. ZrO according to claim 32The preparation method of base oxygen sensing element co-sintering platinum electrode, which is characterized in that
The organic additive includes eucalyptus oil, eudesmol, castor-oil plant fixed oil, Castor Oil Fatty Acid, hexanedioic acid dimethyl ester, two At least one of 2-Butoxyethyl acetate and Span.
9. ZrO according to claim 32The preparation method of base oxygen sensing element co-sintering platinum electrode, which is characterized in that
The particle of the Ultrafine Platinum Powder be it is approximately spherical, particle size range be 0.5 μm -2.0 μm.
10. ZrO according to claim 12The preparation method of base oxygen sensing element co-sintering platinum electrode, which is characterized in that
To the ZrO for being coated with platinum electrode slurry2The step of based solid electrolyte blank is sintered include:
1000 DEG C are heated to the heating rate of 0.5 DEG C/min-2 DEG C/min, and in 1000 DEG C of heat preservation 0.5h-3h;
1450 DEG C -1600 DEG C are heated to the heating rate of 0.5 DEG C/min-2 DEG C/min, and in 1450 DEG C of -1600 DEG C of heat preservations 0.5h-3h;And
1000 DEG C are cooled to the rate of 2 DEG C/min-5 DEG C/min, in 1000 DEG C of heat preservation 1h-3h, then cooled to room temperature.
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Publication number Priority date Publication date Assignee Title
CN113053558A (en) * 2021-03-16 2021-06-29 黄海琴 Preparation method and use method of platinum slurry for zirconium dioxide-based sensor pin bonding pad

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CN1821771A (en) * 2006-03-23 2006-08-23 广州杰赛科技股份有限公司 Co-burning method for oxygen sensor electrolyte and palatinum electrode
CN101655474A (en) * 2009-06-02 2010-02-24 中国原子能科学研究院 Method for preparing and sintering platinum slurry for electrode of oxygen sensor

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Publication number Priority date Publication date Assignee Title
CN1821771A (en) * 2006-03-23 2006-08-23 广州杰赛科技股份有限公司 Co-burning method for oxygen sensor electrolyte and palatinum electrode
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