CN1799402A - Method for preparing particle product of highland barley - Google Patents

Abstract

The invention discloses a process for granulated highland barley product, which consists of raw material screening, removing of impurities, isolating peel with highland barley, softening, deironing, forming, drying, sterilizing, cooling down, packaging, and finally carrying out finished product inspection. The disclosed process can preserve the nourishing constituents of the highland barley particles.

Description

The preparation method of particle product of highland barley

Technical field

The present invention relates to a kind of preparation method of cereal foods, concrete, the present invention relates to a kind of preparation method of particle product of highland barley.Particle product of highland barley by this method obtains has kept the original nutritional labeling of highland barley grains in good condition, and comfortable taste, pure, clean hygiene.

Background technology

Highland barley is the traditional appellation of Qinghai-Tibet regional Tibetan people to " highland barley barley ", and other area is called highland barley, Mi Damai.Mainly be distributed in Tibet, Qinghai, Northwest Sichuan (Ganzi, area, Aba state), the west and south, Gansu and northwestern Yunnan Province, plantation extensively.

Highland barley itself also has endemic element except that the nutritional labeling that contains common wheat class plant, as multiple micronutrients such as beta glucan (average content is 5.25%), interior flavones.Its beta glucan component content of highland barley that is produced in the area, Qinghai-Tibet Platean is higher, and average content is 6.75%.At present, the conversion edible way of highland barley, is made by hand but adopt because of failing to realize suitability for industrialized production mainly simply being processed into zanba, roasted qingke barley flour or leading to barley wine, causes that its sanitary condition is poor, product quality is influenced, and efficient is low.In recent years, though the output of highland barley is ascendant trend year by year, be not improved because of it transforms with effective utilization, cause numerous peasants and herdsmen's volume increase but can not increase income, economic benefit can't be improved significantly.

Summary of the invention

It is intact to the purpose of this invention is to provide a kind of nutritional labeling reservation, comfortable taste, pure, and the preparation method of the particle product of highland barley of clean hygiene, this particle product can effectively be realized suitability for industrialized production.

For achieving the above object, the technical solution used in the present invention is as follows:

The preparation method of particle product of highland barley, comprise following processing step: the screening of raw material and removal of impurities, take off the separating of epidermis, chaff skin and highland barley meat, soften, deironing, shaping, drying and sterilizing, cooling, packing, product inspection and finished product warehouse-in, it is characterized in that: concrete processing step is as follows:

The screening of A, raw material and removal of impurities: with screening machine the highland barley raw material is screened, remove stone, metal and other impurity;

B, take off epidermis: adopt peeling machine to remove the outer epidermis of highland barley;

C, chaff skin separate with highland barley meat: for improving the purity and the quality of product, the improvement mouthfeel is separated chaff skin and highland barley meat with screening machine, and the chaff skin is standby;

D, softening: adopt pot type trickle and immersion process with softening 12～24 hours of highland barley, and by the moisture detector check, reach 25% to the water content of highland barley grains;

E, deironing: use tramp iron separator, remove the iron tramp in the highland barley;

F, shaping: adopt forming machine with the highland barley grains press forming;

Described forming machine is a flatting mill, and the highland barley grains of its press forming is flat sheet.

G, oven dry: the highland barley grains after adopting dryer to be shaped is dried to water content and is dropped to 5%;

H, sterilization: adopt ultraviolet ray and under 60 ℃ the temperature highland barley grains after the above-mentioned oven dry is being carried out sterilization treatment;

I, cooling: the highland barley grains after the sterilization treatment is cooled under the normal temperature in order to packing;

J, packing: in cooled highland barley grains, add the chaff skin account for its weight 1% (step C separate under), and after pressing state food standard placement oxygen scavenger, adopt full-automatic electronic to claim the particle vacuum packing machine to be packaged into the particle product of highland barley that specification is 400 gram/bags and 800 gram/bags.

The invention has the advantages that:

1, highland barley grains of the present invention can not deform in softening process, divide, intact its original nutritional labeling that kept;

2, the particle product of highland barley of the flat sheet that is pressed into of the present invention is particularly suitable for boiling into the congee meal, and it is short that it boils time, and nutritional labeling is not almost lost;

3, particle product of highland barley of the present invention adds the chaff skin in when packing, has preserved nutritional labeling in good condition, and comfortable taste, pure taste, clean hygiene;

4, the present invention has effectively realized suitability for industrialized production, and the production efficiency height, and good product quality has improved its conversion dynamics greatly, for the extensive use of highland barley grains provides strong guarantee.

The specific embodiment:

Embodiment 1

A kind of preparation method of particle product of highland barley, comprise following processing step: the screening of raw material and removal of impurities, take off the separating of epidermis, chaff skin and highland barley meat, soften, deironing, shaping, drying and sterilizing, cooling, packing, product inspection and finished product warehouse-in, it is characterized in that: concrete processing step is as follows:

The screening of A, raw material and removal of impurities: with screening machine dark blue 320 raw materials are screened, remove stone, metal and other impurity;

B, take off epidermis: adopt peeling machine to remove dark blue 320 outer epidermises;

C, chaff skin separate with highland barley meat: for improving the purity and the quality of product, the improvement mouthfeel is separated chaff skin and highland barley meat with screening machine, and the chaff skin is standby;

D, softening: adopt pot type trickle and immersion process to soften 12 hours, and by the moisture detector check, extremely the water content of dark blue 320 particles reaches 25% with dark blue 320;

E, deironing: use tramp iron separator, remove the iron tramp in dark blue 320;

F, shaping: adopt forming machine with dark blue 320 particle press formings;

Described forming machine is a flatting mill, and dark blue 320 particles of its press forming are flat sheet.

G, oven dry: dark blue 320 particles after adopting dryer to be shaped are dried to water content and are dropped to 5%;

H, sterilization: adopt ultraviolet ray and under 60 ℃ the temperature dark blue 320 particles after the above-mentioned oven dry are being carried out sterilization treatment;

I, cooling: dark blue 320 particles after the sterilization treatment are cooled under the normal temperature in order to packing;

J, packing: in cooled dark blue 320 particles, add the chaff skin account for its weight 1% (step C separate under), and after pressing state food standard placement oxygen scavenger, adopt full-automatic electronic to claim the particle vacuum packing machine to be packaged into dark blue 320 particle products that specification is 400 gram/bags and 800 gram/bags.

Embodiment 2

A kind of preparation method of particle product of highland barley, comprise following processing step: the screening of raw material and removal of impurities, take off the separating of epidermis, chaff skin and highland barley meat, soften, deironing, shaping, drying and sterilizing, cooling, packing, product inspection and finished product warehouse-in, it is characterized in that: concrete processing step is as follows:

The screening of A, raw material and removal of impurities: screen hiding 25 raw materials with screening machine, remove stone, metal and other impurity;

B, take off epidermis: adopt peeling machine to remove dark blue 25 outer epidermises;

C, chaff skin separate with highland barley meat: for improving the purity and the quality of product, the improvement mouthfeel is separated chaff skin and highland barley meat with screening machine, and the chaff skin is standby;

D, softening: adopt pot type trickle and immersion process to soften 12 hours, and by the moisture detector check, extremely the water content of dark blue 25 particles reaches 25% with dark blue 25;

E, deironing: use tramp iron separator, remove the iron tramp in dark blue 25;

F, shaping: adopt forming machine with dark blue 25 particle press formings;

Described forming machine is a flatting mill, and dark blue 25 particles of its press forming are flat sheet.

G, oven dry: dark blue 25 particles after adopting dryer to be shaped are dried to water content and are dropped to 5%;

H, sterilization: adopt ultraviolet ray and under 60 ℃ the temperature dark blue 25 particles after the above-mentioned oven dry are being carried out sterilization treatment;

I, cooling: dark blue 25 particles after the sterilization treatment are cooled under the normal temperature in order to packing;

J, packing: in cooled dark blue 320 particles, add the chaff skin account for its weight 1% (step C separate under), and after pressing state food standard placement oxygen scavenger, adopt full-automatic electronic to claim the particle vacuum packing machine to be packaged into dark blue 25 particle products that specification is 400 gram/bags and 800 gram/bags.

Embodiment 3

A kind of preparation method of particle product of highland barley, comprise following processing step: the screening of raw material and removal of impurities, take off the separating of epidermis, chaff skin and highland barley meat, soften, deironing, shaping, drying and sterilizing, cooling, packing, product inspection and finished product warehouse-in, it is characterized in that: concrete processing step is as follows:

The screening of A, raw material and removal of impurities: with screening machine dark blue 311 raw materials are screened, remove stone, metal and other impurity;

B, take off epidermis: adopt peeling machine to remove dark blue 311 outer epidermises;

C, chaff skin separate with highland barley meat: for improving the purity and the quality of product, the improvement mouthfeel is separated chaff skin and highland barley meat with screening machine, and the chaff skin is standby;

D, softening: adopt pot type trickle and immersion process to soften 12 hours, and by the moisture detector check, extremely the water content of dark blue 311 particles reaches 25% with dark blue 311;

E, deironing: use tramp iron separator, remove the iron tramp in dark blue 311;

F, shaping: adopt forming machine with dark blue 311 particle press formings;

Described forming machine is a flatting mill, and dark blue 311 particles of its press forming are flat sheet.

G, oven dry: dark blue 311 particles after adopting dryer to be shaped are dried to water content and are dropped to 5%;

H, sterilization: adopt ultraviolet ray and under 60 ℃ the temperature dark blue 320 particles after the above-mentioned oven dry are being carried out sterilization treatment;

I, cooling: dark blue 311 particles after the sterilization treatment are cooled under the normal temperature in order to packing;

J, packing: in cooled dark blue 311 particles, add the chaff skin account for its weight 1% (step C separate under), and after pressing state food standard placement oxygen scavenger, adopt full-automatic electronic to claim the particle vacuum packing machine to be packaged into dark blue 311 particle products that specification is 400 gram/bags and 800 gram/bags.

The data that provides according to examination and test of products inspection center of the national Ministry of Agriculture (Chengdu) shows that particle product of highland barley of the present invention is nutritious, and its composition sees the following form.

Nutritional labeling	Content	Nutritional labeling	Content
				Glutamic acid	2.29％	Phosphorus (P2P0)	0.76％
Lysine	0.36％	Energy	3800K
				Sodium	23.5mg/Kg	Crude fat	2.18％
Calcium	29.8mg/Kg	Carbohydrate	71.8％
				Magnesium	180mg/Kg	Crude fibre	1.6％
Copper	6.38mg/Kg	Crude protein	9.72％
				Iron	98.6mg/Kg	Cobastab 1	0.42mg/100g
Manganese	6.09mg/Kg	Cobastab 2	0.12mg/100g
				Zinc	104mg/Kg	Vitamin E	0.2lmg/100g
Nickel	0.306mg/Kg	Beta glucan	6.75％
				Molybdenum	0.348mg/Kg	Flavonod and other	1.5％

Claims (2)

1, a kind of preparation method of particle product of highland barley, comprise following processing step: the screening of raw material and removal of impurities, take off the separating of epidermis, chaff skin and highland barley meat, soften, deironing, shaping, drying and sterilizing, cooling, packing, product inspection and finished product warehouse-in, it is characterized in that: concrete processing step is as follows:

The screening of A, raw material and removal of impurities: with screening machine dark blue 320 raw materials are screened, remove stone, metal and other impurity;

B, take off epidermis: adopt peeling machine to remove dark blue 320 outer epidermises;

C, chaff skin separate with highland barley meat: for improving the purity and the quality of product, the improvement mouthfeel is separated chaff skin and highland barley meat with screening machine, and the chaff skin is standby;

D, softening: adopt pot type trickle and the immersion process will dark blue 320 softening 12 hours, and check, reach 25% to the water content of highland barley grains by moisture detector;

E, deironing: use tramp iron separator, remove the iron tramp in dark blue 320;

F, shaping: adopt forming machine with dark blue 320 particle press formings;

Described forming machine is a flatting mill, and dark blue 320 particles of its press forming are flat sheet.

G, oven dry: dark blue 320 particles after adopting dryer to be shaped are dried to water content and are dropped to 5%;

H, sterilization: adopt ultraviolet ray and under 60 ℃ the temperature dark blue 320 particles after the above-mentioned oven dry are being carried out sterilization treatment;

I, cooling: dark blue 320 particles after the sterilization treatment are cooled under the normal temperature in order to packing;

J, packing: in cooled dark blue 320 particles, add the chaff skin account for its weight 1% (step C separate under), and after pressing state food standard placement oxygen scavenger, adopt full-automatic electronic to claim the particle vacuum packing machine to be packaged into dark blue 320 particle products that specification is 400 gram/bags and 800 gram/bags.

2, the preparation method of a kind of particle product of highland barley as claimed in claim 1 is characterized in that: described forming machine is a flatting mill, and dark blue 320 particles of its press forming are flat sheet.