CN1793470A - Production management device for sewing machine - Google Patents
Production management device for sewing machine Download PDFInfo
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- CN1793470A CN1793470A CN 200510133831 CN200510133831A CN1793470A CN 1793470 A CN1793470 A CN 1793470A CN 200510133831 CN200510133831 CN 200510133831 CN 200510133831 A CN200510133831 A CN 200510133831A CN 1793470 A CN1793470 A CN 1793470A
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Abstract
The invention provides a production controller for a sewing machine by which a production history of sewing can be known by simple constitution. Times indicating completion of prescribed sewing work are orderly stored in a memory for every completion. The number of completion of sewing work per unit time is calculated based on the stored times. The calculated numbers of completion per unit time are displayed on a display (21) as a graph of times against completion number and average pitch time at a prescribed time interval is also displayed. In such constitution, a production history such as time transition of complete numbers can be easily grasped to easily extract issues of production to enable efficient production control.
Description
Technical field
The present invention relates to the production management device of Sewing machines, relate in more detail making the production management device that metering one of operator in workshop makes the Sewing machines that the production management data of operating time (pitch time) etc. of operation use.
Background technology
In the past, in order to produce effectively, developed production management system, for example, calculate and show one day average tempo time, in addition, one day activity duration is divided into a plurality of time bands, and the output that each time is with shows (patent documentation 1) with each operator.
In addition, the activity duration of setting one day is divided into each time band in a plurality of districts, and shows on average the making the time of each part in time of on average making and one day of each part in each time band (patent documentation 2).
In addition, the double above regulation of measuring is made the pitch time of operation, and calculates its average tempo time to obtain correct pitch time and to show (patent documentation 3).
Patent documentation 1: the spy opens clear 60-234685 communique (21 pages, the 24th, 25 figure)
Patent documentation 2: the spy opens clear 64-86994 communique (2 pages, 3 pages)
Patent documentation 3: the spy opens 2004-105392 communique (paragraph [0007]～[0018])
But, all the time, because only calculating one makes required pitch time (making the time), or one day the average tempo time, can not understand from producing the production processes such as the whole story of making number of packages of beginning, so be difficult to judge the production target date of expectation and whether produce effectively.
In addition, because process do not produced in record, so in order trying to achieve the average tempo time of any time band of having specified, to need each part of metering to make the timer etc. of the time band that the timer of time, metering specified, to have pitch time and measure the shortcoming (patent documentation 2) that becomes complicated.
The present invention develops in order to solve such problem, and it is a kind of with simple structure that purpose is to provide, and can understand the Sewing machines production management device of the production process when making.
Summary of the invention
The present invention's (technical scheme 1) is characterized in that possessing:
Storing mechanism is made operation whenever finished regulation by specific Sewing machines, stores it and finishes constantly;
Calculation mechanism, according to described stored finishing constantly, the described regulation that calculates the unit interval is made the number of finishing of operation;
With described calculate finish the mechanism that number conversion is a video data, this video data is used to show constantly and finishes several curves;
Indication mechanism shows curve according to video data.
In the present invention's (technical scheme 1), because can calculate the regulation of each unit interval makes the number of finishing of operation, and with constantly with finish several curves and represent that this institute calculates and finish number, so can easily grasp the production processes such as time variation of making number of packages, and find out problem points when producing easily, can carry out production management efficiently.
In addition, in the present invention's (technical scheme 2,3,4) owing to can set the unit interval, carry out the demonstration time interval that curve is represented, thus can measure the various times with on pitch time, being scheduled to of end produced in prediction easily.In addition, the so-called time interval is meant the moment scope when showing curve, the setting in the so-called time interval be meant the various times with on the moment and the data of making number of packages in, expression from where to the setting of moment scope where.
In addition, in the present invention's (technical scheme 5,6),,, can utilize the production management data so calculated data can be input to various devices because the data that calculate can be kept in the external memory storage many-sidedly.
In addition, in the present invention's (technical scheme 7), since can with constantly with finish several curves and represent to calculate the number of finishing that each makes operator's time per unit, make the production processes such as time variation that the operator makes number of packages etc. so can easily grasp difference, can carry out effective production management.
Description of drawings
Fig. 1 is packed into the front view of sewing system outward appearance of production management device of the present invention of expression.
Fig. 2 is the front view of the guidance panel outward appearance that is connected with Sewing machines of expression.
Fig. 3 is the block diagram of expression Sewing machines and operating board structure.
Fig. 4 has illustrated that calculating the constituent parts time makes the key diagram of the state of number of packages
Fig. 5 obtains the preceding guidance panel picture of production management information.
Fig. 6 is the picture figure that makes number of packages that represents each unit interval according to the unit interval.
Fig. 7 (A) is the picture figure when setting the unit interval, (B) is the picture figure that sets when showing the time interval.
Fig. 8 (A) is the picture figure that represents to represent according to the unit interval other demonstration examples of making number of packages of each unit interval, (B) is the picture figure that expression shows the setting in the time interval.
Among the figure: 10-Sewing machines, 11-control device for sewing-machine, 17-tangent line switch, 20-guidance panel, 21-display, 31-storage card.
The specific embodiment
Production management device of the present invention is included into the part of functions of apparatus for sewing (Sewing machines), can grasp production process make the time with simple structure, below, present invention will be described in detail with reference to the accompanying according to embodiments of the invention.
(embodiment)
Production management device of the present invention as shown in Figure 1, is assembled in the sewing system that is made of Sewing machines 10 and connected guidance panel 20.
Sewing machines 10, eedle 3 is supported by its shank 2, and Spindle Motor 5 rotations and this rotation of being powered because of the connection of power switch 4 are passed to main shaft by belt 6, move up and down thus.Handle the needle according to this, carry cloth to make by cloth-feeding device 8 work feed spacing in accordance with regulations.Making is according to various command, the data of making parameter, stitch data and being set by guidance panel 20, controls according to the action of pedal 7.The control device for sewing-machine of these stitching sewing machines of control is housed in control cabinet 9.
Fig. 2 represents the outward appearance of the guidance panel 20 that is connected with Sewing machines 1, guidance panel 20 be provided with liquid crystal display display 21, with the various action buttons 22 of the overlapping transparent touch panel formula of display 21.On guidance panel 20, be provided with and be used to begin metering, the switch of promptly stipulating 30 of making end of job storage constantly, on this external guidance panel 20, can load and unload the recording medium of storage card 31 grades, guidance panel 20 can be read the information that is recorded in the storage card 31, maybe the information of computing can be write in the storage card 31.
Fig. 3 represents to have packed into the Sewing machines 10 of production management device of the present invention and the block diagram of guidance panel 20.
Control device for sewing-machine 11 controls that Sewing machines 10 is made of the CPU that is accommodated in the control cabinet 9, operation because of pedal 7, by the starting switch of having connected 12, Spindle Motor 5 begins rotation and handles the needle, and carries cloth making by cloth-feeding device 8 with the work feed spacing of regulation.According to various command, from the signal of various sensors 14, be stored in the stitch data in the memory 15, the data of adjusting data and setting at guidance panel 20, control Spindle Motor 5 and various actuator (electromagnetic valve, motor etc.) 16, and process is made in control.When sewing finishing, tangent line switch 17 is switched on because of the operation of pedal 7, and control device for sewing-machine 11 finishes to make.When tangent line switch 17 was connected, Sewing machines 10 transmitted tangent line signal 10a to guidance panel 20.
Guidance panel 20 has CPU26, and CPU26 carries out various computings or control according to the signal of the various shift knobs 22 that come to dispose on the comfortable panel.The data of calculating or the data of setting are transmitted to Sewing machines 10 by holding wire 10b, and are used to make control.
CPU26, according to beginning metering signal from switch 30 inputs, the timing signal of self clock device 23 always, the regulation that reads this Sewing machines of expression is made the moment (time) that the tangent line signal 10a that operation finishes etc. takes place, and its operation of making as regulation finished and constantly be stored in the memory (storing mechanism) 24, carry out calculating described later and calculate the necessary data of production management according to the data of storage.The data of being calculated are shown on the display (indication mechanism) 26 by display control circuit 25.In addition, on guidance panel 20, can connect storage card 31, and the data that calculate can be stored in the storage card 31.
The production management of being undertaken by structure like this below is described.In addition, in the following description, the sewing finishing of the sewn object example of finishing of making operation as regulation is described.Therefore, in the following description, make number of packages and be equivalent to of the present invention making and finish number.In addition, making of a sewn object is to operate above-mentioned tangent line switch 17 and making of finishing by the operator.
In order to carry out production management, begin to calculate 10 each unit interval of Sewing machines make number of packages the time, connect switch 30.When switch 30 was switched on, CPU26 read and whenever finishes one and make the tangent line signal 10a that is transported.Because this reads and constantly can detect from the moment of timer 23 timing,, be stored in the memory 24 so CPU26 can take place each tangent line signal constantly successively, promptly make and finish the moment that shows that it is finished according to finishing each part.
This state as shown in Figure 4, for example, when switch 30 is switched on, moment TO begin the metering and when the tangent line signal has taken place in moment t1, finish owing to meaning to make for one at moment t1, so will this moment t1 be stored in the specified address A1 of memory 24, will up to switch 30 be disconnected and measure moment of having finished the tangent line signal that takes place successively t2, t3 constantly take place ... tn is stored in continuous address A2, A3 successively ... An.In addition, because memory 24 is the structures as the FIFO memory, so when capacity does not have, will lose the information of initial record.In addition, because the moment of timer 23 output, be not only several seconds etc. information somewhat what time, also what date and time information of when waiting by the moon of output so be stored in moment in the memory 24, is not only that temporal information also can have date and time information.
So, when measuring, under the occasion that does not obtain production management information, as shown in Figure 5, in the action button 22 of pressing operation panel 20, and be ready to complete button 22a adjacent production management button 22b.In addition, Fig. 5 be can be when guidance panel be imported various data picture, can import and make figure, Spindle Motor revolution (N=2700), machine line tension (T=100) etc.
When pushing production management button 22b, CPU (arithmetical organ) 26, according to the data that are accommodated in memory 24, calculate the number of packages of making of each unit interval, CPU (switching mechanism) 26, with this each unit interval that calculates make number of packages be converted to as constantly with make the video data of finishing number curve and showing usefulness, and constantly be shown on the display 21 with the curve of making number of packages as expression.This state as shown in Figure 6.
In the example of Fig. 6, unit interval D1 is 10 minutes (min), and the demonstration time interval D2 that carries out the curve demonstration is chosen as 70 minutes, CPU26 from the metering zero hour T0 obtain 10 minutes, 20 minutes ... moment T1, T2 after 70 minutes ... T7, and calculate corresponding to the data number between the address between each 10 minutes.For example, obtain the address of having stored the moment t1 behind the adjacent moment T0 and stored after 10 minutes before the T1 constantly or with the address in its identical moment, calculate and be stored in these two addresses and data of address (poor+1 that is equivalent to the two-address value) therebetween.Below similarly, obtain the address of having stored the moment behind the adjacent moment Tj and stored Tj+1 (j=1,2 constantly ... 6) before or with the address in its identical moment, and obtain two-address and data number therebetween.
The data number that each is obtained is equivalent to the number of packages of making of each unit interval (10 minutes), display 21, according to the result of calculation of CPU26, as shown in Figure 6, per 10 minutes, be shown to 70 minutes each 10 minutes make number of packages.At this moment, begin to be shown in its underpart from calculating to 70 minutes average tempo time.Calculate after the moment of having stored after 70 minutes or the data number of identical moment address, removed 70 minutes, can obtain this average tempo time with this data number with it.
Respectively making number of packages, and average tempo time of each unit interval of this unit interval by operation " media (media) writes " button 21b, can be recorded in the memory 31.
In addition, when thinking the Request for Change bit time or show the time interval, operation is as " unit interval " button 21a of unit interval set mechanism, as each set mechanism of " showing the time interval " button 21c of time interval set mechanism.After having operated " unit interval " button 21a, owing to projection (pop up) picture shown in Fig. 7 (A) occurred, so when for example wishing that the unit interval is 1 hour, setting " h " button of pressing the expression time on the button 21d, on ten button 21e, selecting then " 1 ".Because shown that the representation unit time is 1 hour " 1h " this moment on the 21f of viewing area, so when definite, operation confirming button 21g.
In addition, after having operated " showing the time interval " button 21c, because the projection picture shown in Fig. 7 (B) has appearred, when for example wishing through demonstration in 7 hours, setting " h " button of pushing the expression time on the button 21d, on ten button 21e, selecting then " 7 ".Because having shown the expression time interval this moment on the 21f of viewing area is 7 hours " 7h ", so when definite, operation confirming button 21g.
As mentioned above, the unit interval be 1 hour and show the time interval be 7 hours 2 show that examples are shown in Fig. 8 (A).CPU26 is 1 hour with unit interval D1, and arrives T1 (9:00), T2 (10:00) constantly ... on 7 hours the time interval D2 of T7 (15:00), show each 1 hour make number of packages.This demonstration is same as described above, before obtaining the address of having stored the moment behind the adjacent moment Tj and having stored Tj+1 constantly or with the address in its identical moment, and obtain and be stored in the two-address and the data number of address therebetween, to carry out moment t1 and Tj+1 (j=1,2 constantly ... 6) per 1 hour number of packages of making calculates.This time per unit make number of packages, time per unit is shown in Fig. 8 (A), as constantly being displayed on the display 21 with the curve of making number of packages.In this example, also occasion as shown in Figure 6 is identical, shows the average tempo time from 9 o'clock to 15 o'clock in the bottom.
In addition, shown in Fig. 8 (B), when specifying arbitrarily 2 21h and 21i on showing curve, CPU26 can read this coordinate figure, because with respect to this coordinate figure, the corresponding moment of regulation is so can obtain the moment of specified point.For example, in the example of Fig. 8 (B), because specified point 21h refers to 9:00 constantly, specified point 21i refers to 12:00 constantly in addition, so CPU21 obtain stored after the 9:00 address constantly and stored 12:00 before or with the address in its identical moment, and calculate be stored in two-address and address therebetween the data number as the number of packages of making in this fixed time, the average tempo time can be calculated and show to the fixed time (4 hours) divided by calculating number.
Even in the situation shown in Fig. 8 (A), (B), by operation " media writes " button 21b, also can with the time per unit of unit interval respectively make number of packages and the average tempo time is kept in the memory 31.
In addition, timer 23 as mentioned above, because also output date information, so when the capacity of memory 24 is sufficient, also can store the number of packages of making of same date not, can hold the production process through a few days.
In addition, in the above-described embodiment, stored at memory 24 and to have represented that the tangent line signal that one make finished constantly takes place constantly, but the unit interval signal that also can utilize timer 23 to set successively, and the tangent line signal 10a that utilizes the counter metering in the CPU26 to import by guidance panel 20 in the time at constituent parts, the number (being equivalent to make number of packages) of this metering number of packages of making as each unit interval was stored in the memory 24 successively according to the unit interval, and as Fig. 6 or shown in Figure 8 it is shown as constantly and makes the number of packages curve.
In addition, in the above-described embodiment, be the testing agency of making number of packages with the tangent line signal controlling, but if the tangent line signal has been counted set point number, the operation of making that then is judged as regulation is finished.Perhaps, the hand switch of the sewing finishing be connected with control device for sewing-machine 11 and push the sewing finishing hand switch and get final product is set.Being judged as one makes the operation of making of finishing or stipulating and finishes.Perhaps, also can utilize different with the tangent line signal betide another part in making because of the different control signal of various Sewing machiness, judge to make for one and finish or stipulate to make finishing and count and making number of packages of operation.
In addition, also can work as and make when the operator makes, can utilize the action button 22 (input mechanism) of guidance panel 20, import operator's information of ID code of being used to specify this operator etc., the operation of making of regulation is finished constantly to set up with operator's information and is stored in the memory 24 after getting in touch, and, go out to make the tailor-made industry of number of packages isotactic according to each operator's information calculations and finish number, and this result is shown as constantly with making finishes several curves according to operator's information of storage.
Claims (7)
1. the production management device of a Sewing machines is characterized in that possessing:
Storing mechanism is made operation whenever finished regulation by specific Sewing machines, stores it and finishes constantly;
Calculation mechanism, according to described stored finishing constantly, the described regulation that calculates the unit interval is made the number of finishing of operation;
With described calculate finish the mechanism that number conversion is a video data, this video data is used to show constantly and finishes several curves;
Indication mechanism shows curve according to video data.
2. the production management device of Sewing machines according to claim 1 is characterized in that, possesses the unit interval set mechanism of setting the described unit interval.
3. the production management device of Sewing machines according to claim 1, it is characterized in that, be provided with setting-up time interlude set mechanism and the mechanism that obtains in the time-interval averaging pitch time that is set at interval, and on described indication mechanism, show the average tempo time.
4. the production management device of Sewing machines according to claim 3 is characterized in that, can specify the described time interval on curve.
5. the production management device of Sewing machines according to claim 1 is characterized in that, the number of respectively making of each unit interval of calculating according to the described unit interval can be stored in the external memory storage.
6. the production management device of Sewing machines according to claim 3 is characterized in that, the described average tempo time of obtaining is stored in the external memory storage.
7. the production management device of Sewing machines according to claim 1 is characterized in that,
Possess the input mechanism that input is used for operator's information of the specific operator of making,
Described storing mechanism with described finish constantly to set up with described operator's information be stored in the described storing mechanism after related, and described calculation mechanism calculates the described number of finishing according to described operator's information according to each described operator.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004-368601 | 2004-12-21 | ||
| JP2004368601 | 2004-12-21 | ||
| JP2004368601 | 2004-12-21 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1793470A true CN1793470A (en) | 2006-06-28 |
| CN1793470B CN1793470B (en) | 2012-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510133831 Active CN1793470B (en) | 2004-12-21 | 2005-12-21 | Production management device for sewing machine |
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| Country | Link |
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| CN (1) | CN1793470B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101250798B (en) * | 2007-02-20 | 2013-02-13 | Juki株式会社 | Production management device for sewing machine |
| CN103306061A (en) * | 2013-05-30 | 2013-09-18 | 苏州巨康缝制机器人有限公司 | Chip system for sewing machine |
| CN109556898A (en) * | 2018-11-22 | 2019-04-02 | 京东方科技集团股份有限公司 | A kind of method and storage medium of the performance mobility of determining equipment |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3354330B2 (en) * | 1994-02-03 | 2002-12-09 | ブラザー工業株式会社 | Sewing data correction device |
| JP2002248283A (en) * | 2001-02-26 | 2002-09-03 | Juki Corp | Sewing device |
-
2005
- 2005-12-21 CN CN 200510133831 patent/CN1793470B/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101250798B (en) * | 2007-02-20 | 2013-02-13 | Juki株式会社 | Production management device for sewing machine |
| CN103306061A (en) * | 2013-05-30 | 2013-09-18 | 苏州巨康缝制机器人有限公司 | Chip system for sewing machine |
| CN109556898A (en) * | 2018-11-22 | 2019-04-02 | 京东方科技集团股份有限公司 | A kind of method and storage medium of the performance mobility of determining equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1793470B (en) | 2012-01-11 |
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