CN101250798B - Production management device for sewing machine - Google Patents
Production management device for sewing machine Download PDFInfo
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- CN101250798B CN101250798B CN 200810005268 CN200810005268A CN101250798B CN 101250798 B CN101250798 B CN 101250798B CN 200810005268 CN200810005268 CN 200810005268 CN 200810005268 A CN200810005268 A CN 200810005268A CN 101250798 B CN101250798 B CN 101250798B
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Abstract
The invention provides a manufacturing management device of a sewing machine that is capable of handling current work state in sewing work. A sewing system device (100) as the manufacturing management of the sewing machine displays comparatively a sewing of pre-determined sewing number (21b) in a target time (21a), a target sewing number (21c) completed in a random time and an actual sewing number (21d) in a random time in a display section (21), or a target beat time (21e) of each regulated sewing in order to complete the sawing of the pre-determined sewing number (21b) in the a target time (21a) and an actual beat time (21f) as required in actual regulated sewing. Therefore, the operator of the sewing machine can easily handle current work state in sewing work.
Description
Technical field
The present invention relates to a kind of production management device of Sewing machines, the operational situation of the Sewing machines in the factory is made in its management.
Background technology
Present known following technology: in the output display unit of in making the line management of factory, using, the operator is utilized the production histories such as output of making number of packages and time per unit and unit fate of the sewn object that stitching sewing machine finishes to add up and shows (for example, with reference to patent documentation 1).
Patent documentation 1: JP 64-86994 communique
Summary of the invention
But, in the situation of above-mentioned patent documentation 1, exist the operator be difficult to hold within the arbitrarily time, to finish make make number of packages with respect to the predetermined ratio what degree number of packages is (completion rate) of making of producing, perhaps in order to finish making of this engage slot product number, whether should accelerate the pitch time (making the time) of each part sewn object, perhaps whether also have the problem of plenty of time etc.
The object of the invention is to provide a kind of production management device of Sewing machines, and it can make the operator intuitively, easily make job status current in the operation being held in.
In order to address the above problem, technical scheme 1 described invention is a kind of production management device of Sewing machines, it is characterized in that having: predetermined quantity input block (22, S101), the predetermined quantity of making of its input; Object time input block (22, S101), its input are used for finishing the aforementioned predetermined object time of making of making quantity; Destination number computing unit (26, S102), it to calculate in order finishing within the aforementioned object time and aforementionedly predeterminedly to make making of quantity, and the target that will finish within the arbitrarily elapsed time is made quantity; Counting unit, it is counted this sewing finishing when each regulation sewing finishing; Actual quantity computing unit (26, S107), it calculates the actual quantity of making of finishing by accumulative total sewing finishing by aforementioned counting unit counting within the arbitrarily elapsed time; And display unit (21), its from aforementioned engage slot quantity processed make beginning to any elapsed time of finishing, make aforementioned target make quantity and aforementionedly actually make quantity contrast and show.
According to technical scheme 1 described invention, the production management device of tailoring machine can contrast show the actual quantity of making of making quantity and finishing as the target of namely finishing elapsed time planted agent arbitrarily for the numerical value of finishing the predetermined production target of making of making quantity within the object time within the arbitrarily elapsed time.
According to technical scheme 2 described inventions, when serving the same role with technical scheme 1 described invention, the production management device of tailoring machine can calculate in the actual quantity of making of elapsed time arbitrarily and make the ratio value of quantity with respect to predetermined, and so that different display modes shows this value corresponding to this ratio value.
Technical scheme 3 described inventions, it is characterized in that, in the production management device of technical scheme 1 and technical scheme 2 described Sewing machiness, has completion rate computing unit (26, S108 '), it calculates aforementioned actual quantity is made quantity with respect to aforementioned target the completion rate of making within the arbitrarily elapsed time, aforementioned display unit with different display modes, shows this value corresponding to this aforementioned completion rate that calculates.
According to technical scheme 3 described inventions, when serving the same role with technical scheme 1 and 2 described inventions, the production management device of Sewing machines can calculate in elapsed time arbitrarily the actual quantity of making and make the completion rate of quantity with respect to target, and shows this value corresponding to this completion rate with different display modes.
The production management device of a kind of Sewing machines of technical scheme 4 described inventions is characterized in that having: predetermined quantity input block (22, S101), the predetermined quantity of making of its input; Object time input block (22, S101), its input are used for finishing the aforementioned predetermined object time of making of making quantity; Target pitch time computing unit (26, S102), it calculated and be used for finishing aforementioned predetermined target pitch time that make, that each regulation is made of making quantity within the aforementioned object time; Counting unit, it is counted this sewing finishing when each regulation sewing finishing; Actual pitch time computing unit (26, S107), it is according to the fixed time interval by the sewing finishing of aforementioned counting unit counting, computational rules make required actual pitch time; And display unit (21), its from aforementioned engage slot quantity processed make beginning to any elapsed time of finishing, make aforementioned target pitch time and the contrast of aforementioned actual pitch time and show.
According to technical scheme 4 described inventions, the production management device of Sewing machines, from predetermined make quantity make beginning to the arbitrarily elapsed time of finishing, contrast shows the required in practice actual pitch time of making that is used for finishing target pitch time that predetermined each regulation of making of making quantity makes and regulation within the object time.
According to technical scheme 5 described inventions, when serving the same role with technical scheme 4 described inventions, the production management device of Sewing machines can the comparison object pitch time and actual pitch time in which is large, show actual pitch time according to this comparative result with different display modes.
According to technical scheme 6 described inventions, when serving the same role with technical scheme 4 or 5 described inventions, the production management device of Sewing machines can be according to predetermined volume residual and the remaining time in the object time after the arbitrarily elapsed time of making in the quantity after the arbitrarily elapsed time, calculate the renewal pitch time of making for each regulation of making of within the remaining time, finishing volume residual, make the pitch time of this renewal replace existing target pitch time, show as new target pitch time.
The effect of invention
According to technical scheme 1 described invention, the production management device of tailoring machine, contrast show in order to finish the predetermined actual quantity of making of making making of quantity and making quantity and finishing in the target that elapsed time planted agent arbitrarily finishes within the arbitrarily elapsed time within the object time.
And, the operator of Sewing machines, by identification target is made quantity and actual demonstration of making the quantity contrast, can confirm and within the arbitrarily elapsed time, must finish the target of making and make quantity and compare, finishing make actual in the reality, to make quantity many or few, and it is fast or slowly to hold the current operating speed of making.That is, the operator of Sewing machines can easily hold current job status in making operation.
According to technical scheme 2 described inventions, the production management device of tailoring machine can calculate within the arbitrarily elapsed time the actual quantity of making and make the ratio value of quantity with respect to predetermined, and shows this value corresponding to this ratio value with different display modes.
That is, make the ratio value of quantity because the production management device of tailoring machine can show the actual quantity made from respect to target, therefore, the operator of Sewing machines can easily confirm to finish in the reality the actual quantity of making of making and whether approach the predetermined quantity of making.Thereby the operator of Sewing machines can easily hold current job status in making operation.
Especially, owing to show that with different display modes this value (for example according to this ratio value, value more than or equal to 50% with show with different display modes less than 50% value), therefore, the operator of Sewing machines can intuitively, more easily hold the value of this ratio value.
According to technical scheme 3 described inventions, the production management device of Sewing machines can calculate within the arbitrarily elapsed time the actual quantity of making and make the completion rate of quantity with respect to target, and shows this value according to this completion rate with different display modes.
Namely, because the production management device of Sewing machines can show arbitrarily interior actual quantity is made quantity with respect to target the completion rate of making of elapsed time, therefore, the operator of Sewing machines can confirm the actual quantity of making that end is made within the arbitrarily elapsed time, with respect to until the target that should should finish till the elapsed time is made quantity, how many degree have been finished.Thereby the operator of Sewing machines can easily hold current speed and job status of making operation.
Especially, owing to (for example show this value according to this completion rate with different display modes, value more than or equal to 50% with show with different display modes less than 50% value), therefore, the operator of Sewing machines can intuitively, more easily hold the value of this completion rate.
According to technical scheme 4 described inventions, the production management device of Sewing machines, can from predetermined make quantity make beginning to the arbitrarily elapsed time of finishing, contrast shows the required in practice actual pitch time of making that is used for finishing target pitch time that predetermined each regulation of making of making quantity makes and regulation within the object time.
And, the operator of Sewing machines shows by the contrast of identification target pitch time and actual pitch time, with (for example be used within the object time, finishing the predetermined per unit number of packages that make, that regulation is made of making quantity, 1) the target pitch time compare, can confirm that the per unit number of packages (for example in practice, 1) the required necessary time of making be that actual pitch time is fast or slow, it is fast or slowly to hold the current operation medium velocity of making.That is, the operator of Sewing machines can intuitively, more easily hold and make job status current in the operation.
According to technical scheme 5 described inventions, the production management device of Sewing machines can judge which is large in target pitch time and the actual pitch time, shows actual pitch time according to this judged result with different display modes.
Namely, because the production management device of Sewing machines is when showing in the mode that target pitch time and actual pitch time are compared, for example can be with value surplus larger in target pitch time and the actual pitch time, the less value mode that (outline letters) shows that misuses a word for another to which it bears resemblance, show actual pitch time with respect to the target pitch time with different display modes, therefore, the operator of Sewing machines can confirm easily that actual pitch time is fast or slow with respect to the target pitch time, can be intuitively, more easily hold this and make job status current in the operation.
According to technical scheme 6 described inventions, the production management device of Sewing machines can be according to predetermined volume residual and remaining time in the object time after the arbitrarily elapsed time of making in the quantity after the arbitrarily elapsed time, calculate the renewal pitch time of making for each regulation of making of within the remaining time, finishing volume residual, make the pitch time of this renewal replace existing target pitch time, show as new target pitch time.
Namely, because the production management device of Sewing machines is after through the arbitrarily time, can calculate within the remaining time of object time, do not finish the predetermined renewal pitch time of making of making the volume residual in the quantity of making, this renewal pitch time is shown as new target pitch time, therefore, the operator of Sewing machines can identify for the front more real target pitch time of making job status, can hold the current speed of making operation and job status.
Description of drawings
Fig. 1 is the front view of the sewing system device that the present invention relates to.
Fig. 2 is the block diagram of wanting section's structure of the sewing system device that the present invention relates to of expression.
Fig. 3 is the front view of guidance panel.
Fig. 4 is the flow chart of the expression processing relevant with the production management of sewn object in the sewing system device that the present invention relates to.
Fig. 5 is that expression is by the key diagram of an example of the display frame of the display part demonstration of guidance panel.
Fig. 6 is that expression is by the key diagram of an example of the display frame of the display part demonstration of guidance panel.
Fig. 7 is that expression is by the key diagram of an example of the display frame of the display part demonstration of guidance panel.
Fig. 8 is that expression is by the key diagram of an example of the display frame of the display part demonstration of guidance panel.
The key diagram of an example of Fig. 9 display frame that to be expression shown by the display part of guidance panel is respectively the larger situation (a) of actual pitch time value and the larger situation (b) of target pitch time value.
The key diagram of an example of Figure 10 display frame that to be expression shown by the display part of guidance panel, be respectively completion rate less than 100% picture (a) and completion rate more than or equal to 100% picture (b).
The key diagram of an example of Figure 11 display frame that to be expression shown by the display part of guidance panel represents respectively the picture (a) of initial target pitch time and the picture (b) of the target pitch time after the expression renewal.
The specific embodiment
Below, according to Fig. 1 to Figure 11 embodiments of the present invention are described.
The production management device of the Sewing machines that the present invention relates to as the part of functions of Sewing machines, is assembled in the sewing system device with Sewing machines.
As the sewing system device 100 of the production management device of the Sewing machines of present embodiment, as shown in Figure 1, the guidance panel 20 that has Sewing machines 10 and be connected with Sewing machines 10.
And, on Sewing machines 10, by not shown wired or wireless circuit (holding wire) attended operation panel 20.
In addition, Sewing machines 10 has as shown in Figure 2: control device 11, and it is contained in the control cabinet 9; Starting switch 12, its operation according to pedal 7 is connected; Various sensors 14, it detects the state of Sewing machines each several part; Various actuators 16, it makes the action of Sewing machines each several part; Memory 15, the various data that its storage and the action processing of Sewing machines etc. are relevant; And tangent line switch 17, it starts not shown tangent mechanism.
In addition, memory 15 has the various storage areas that are made of RAM, ROM, EEPROM etc., stores up these data at the region memory corresponding with various data.
And, in Sewing machines 10, along with based on the operation of the pedal 7 of entering into to positive direction and make starting switch 12 become connection, sewing machine electromotor 5 is rotated driving, what beginning needle bar 2 (suture needle 3) moved up and down handles the needle, and makes sewn object carry out the cloth feeding by cloth feed mechanism 8 with the cloth pitch of feed of stipulating simultaneously and makes.In addition, Sewing machines 10 according to from the signal of various sensors 14, be stored in the stitch data in the memory 15 and utilize data that guidance panel 20 sets etc., 11 pairs of sewing machine electromotors 5 of control device, cloth feed mechanism 8 and various actuator 16 etc. are controlled, and make thereby carry out.
In addition, when sewing finishing, operation by the pedal 7 of entering into to contrary direction, or based on the operation of pressing tangent line switch 17, make tangent line switch 17 become connection, thus, not shown tangent mechanism carries out tangent line, Sewing machines 10 (control device 11) is sent to guidance panel 20 via holding wire 10a with the tangent line signal simultaneously, and this tangent line signal is the count signal that this tangent mechanism of expression carries out the timing of tangent line.
In addition, except tangent line switch 17, also can have counter switch, it is by pressing the count signal of the timing of output expression sewing finishing when the making of the sewn object that finishes regulation.
In addition, memory 24 has the various storage areas that are made of RAM, ROM, EEPROM etc., these data of storage in the zone corresponding with various data.
In addition, have dismountable storage card 31 storage mediums such as grade in guidance panel 20, guidance panel 20 can be read and be stored in various information and data in this storage card 31, also various information and data can be write in the storage card 31.
And guidance panel 20 is carried out various computings and control processing corresponding to the various operation signals based on the various action buttons 22 of operation.And the various data in guidance panel 20 after the calculation process are sent in the Sewing machines 10 via holding wire 10b, and what be used for Sewing machines 10 makes control etc.
Especially, display part 21 works as the display unit that shows following content: the predetermined quantity of making, and it is to be (for example, in 1 day activity duration) predetermined quantity of making in the object time at the appointed time; Target is made quantity, and it is in order to finish this predetermined quantity of making making of quantity and finishing elapsed time planted agent arbitrarily within the object time; And the actual quantity of making, it is sewing finishing and the quantity finished within the arbitrarily elapsed time.
In addition, display part 21 works as the display unit that shows following content: each regulation is made the target pitch time of (for example, per 1 sewn object), and it is used for finishing predetermined the making of quantity of making within the object time; Actual pitch time, it is making the required in practice time of regulation; And each regulation renewal pitch time of making, it was used in the remaining time after the arbitrarily elapsed time, finished predetermined the making of volume residual in the quantity of making.
And this display part 21 is connected with CPU 26 via display control circuit 25, and the demonstration data that show in display part 21 are sent by CPU 26 via display control circuit 25.
Especially, action button 22 works as object time input block and predetermined quantity input block, above-mentioned 1 day the object times such as activity duration of input block input object time, the predetermined quantity of making that above-mentioned predetermined quantity input block input was made within this object time.
The generation of the count signals such as tangent line signal of the timing of 23 pairs of timers expression sewing finishing constantly and the required necessary time of making stipulated of Sewing machines 10 carry out timing, with occur constantly with required time etc. with make the relevant time data of making and export among the CPU 26.
In addition, storing predetermined quantity and the target of making of memory 24 made quantity and actual object time of making required pitch time data and inputting via action button 22 etc. of making the relevant stitch data of quantity, target pitch time and actual pitch time and upgrading the regulations such as pitch time of making quantity etc. and sewn object.
Specifically, CPU 26 as target pitch time computing unit, carry out (for example making quantity by the value of object time divided by predetermined, the division arithmetic of value engage slot product number), calculating each regulation, to make the required time be target pitch time (target pitch time=object time/predetermined make quantity).
In addition, CPU 26 works as the destination number computing unit, that is, and and according to object time and the predetermined quantity of making via action button 22 inputs, calculating is scheduled to make making of quantity in order to finish this within the object time, and the target of finishing within the arbitrarily elapsed time is made quantity.
Specifically, as the CPU 26 of destination number computing unit, when the time that 23 pairs of timers are equivalent to the target pitch time is carried out timing, make quantity to calculate target since 01 the mode of progressively increasing.That is, as the CPU 26 of destination number computing unit, when 23 pairs of target pitch times of timer are carried out timing till 0 to the object time, to calculate target and make quantity since 0 to predetermined quantity 1 the mode of progressively increasing of making at every turn.
In addition, CPU 26 works as counting unit, that is, count by the count signals such as tangent line signal to the sewing finishing output of each regulation, and sewing finishing is counted.
In addition, CPU 26 works as actual pitch time computing unit, that is, the fixed time interval according to the sewing finishing of being counted by the CPU 26 as counting unit calculates the required actual pitch time of making of regulation.That is, as the CPU26 of actual pitch time computing unit, the pitch time of the count signals such as tangent line signal of exporting during according to each regulation sewing finishing is calculated and to be carried out 1 regulation to make required necessary time be actual pitch time.
In addition, CPU 26 works as the actual quantity computing unit,, by the sewing finishing of being counted by the CPU 26 as counting unit is added up, calculates the actual quantity of making of finishing within the arbitrarily elapsed time that is.That is, as the CPU 26 of actual quantity computing unit, the count signal numbers such as tangent line signal of exporting by to each regulation sewing finishing the time are counted in cumulative mode and are progressively increased, and calculate the actual quantity of making of finishing within the arbitrarily elapsed time.
In addition, CPU 26 works as the part of display unit, that is, from predetermined make quantity make beginning to the arbitrarily elapsed time of finishing, target pitch time and actual pitch time compared and shown by display part 21.That is, as the CPU26 of display unit, target pitch time and actual pitch time are shown side by side by display part 21.
In addition, CPU 26 works as the part of display unit, that is, from predetermined make quantity make beginning to the arbitrarily elapsed time of finishing, it makes target make quantity and actually make that quantity compares and shown by display part 21.That is, make target make quantity as the CPU26 of display unit and the actual quantity of making is shown by display part 21 side by side.
In addition, CPU 26 works as the pitch time judging unit,, judges which value is larger in target pitch time and the actual pitch time that is.
And, CPU 26 as display unit carries out following control: according to obtaining judged result by the CPU 26 as the pitch time judging unit, with different display mode (for example, different colors, different font etc.) display-object pitch time and actual pitch time.
In addition, CPU 26 works as the volume residual computing unit,, calculates the predetermined volume residual of making in the quantity in the arbitrarily elapsed time that is.That is, as the CPU 26 of volume residual computing unit, carry out from predetermined value of making quantity, deducting the actual subtraction of making the value of quantity, calculating remaining amount (volume residual=predetermined quantity-actual quantity of making of making).
In addition, CPU 26 as remaining time computing unit work, that is, calculate the remaining time in the object time within the arbitrarily elapsed time.That is, as the CPU 26 of computing unit remaining time, carry out from the value of object time, deducting the subtraction of the value in elapsed time, calculate remaining time (remaining time=object time-elapsed time).
In addition, CPU 26 works as upgrading the pitch time computing unit, namely, according to the volume residual that calculates and remaining time, carry out by the value of this remaining time division arithmetic divided by the value of volume residual, calculate the renewal pitch time that make, that each regulation is made (upgrading pitch time=remaining time/volume residual) that is used within the remaining time, finishing volume residual.
And, as the CPU 26 of display unit, carry out replacement target pitch time and the control of display update pitch time.
In addition, CPU 26 works as the completed percentage computing unit,, calculates arbitrarily in the elapsed time the actual quantity made from respect to the predetermined ratio value of quantity of making that is.That is, as the CPU 26 of completed percentage computing unit, the actual quantity of making that calculating finished to make within the arbitrarily elapsed time is with respect to predetermined ratio (ratio value=(the actual quantity/predetermined quantity of making of making) * 100) of making quantity.
And, carry out following control as the CPU 26 of display unit: show this value with the ratio value that calculates corresponding to this with different display mode (for example, different colors, different font etc.).
In addition, CPU 26 works as the completion rate computing unit, that is, it calculates arbitrarily interior actual quantity is made quantity with respect to target the completion rate of making of elapsed time.Namely, CPU 26 as the completion rate computing unit calculates following completion rate, this completion rate is to be illustrated in to finish the actual quantity of making of making in the arbitrarily elapsed time, with respect to until the target that should should finish till the elapsed time is made quantity, finish the ratio (completion rate=(the actual quantity/target of making is made quantity) * 100) of how many degree.
And, carry out following control as the CPU 26 of display unit: with different display modes (for example, different colors, different fonts etc.), show this value corresponding to this completion rate that calculates.
Below, according to flow chart shown in Figure 4, the production management of making sewn object by Sewing machines 10 of carrying out in sewing system device 100 is described.
At first, the beginning of the production management of sewn object along with pressing switch 30 grades, the production management picture that is shown regulation by the display part 21 of the guidance panel 20 of sewing system device 100, with the action button 22 in the picture, input is predetermined makes quantity and is used for finishing this predetermined value (step S101) of making the object time of making of quantity via the production management of this guidance panel 20.
And CPU 26 calculates and whenever carries out a regulation to make the required time be target pitch time (target pitch time=object time/predetermined make quantity) (step S102).
Then, CPU 26 as shown in Figure 5, in the display part 21 of guidance panel 20 display-object time 21a, predetermined make quantity 21b, target is made quantity 21c, actual quantity 21d, target pitch time 21e, actual pitch time 21f, the ratio value 21g (step S103) of making.
In addition, be 8 hours based on input object time 21a in step S101, being scheduled to make quantity 21b is 600, calculating also in step S102, display-object pitch time 21e is 48 seconds.
In addition, at this moment, target is made quantity 21c, actual value of making quantity 21d, actual pitch time 21f, ratio value 21g all is " 0 ".
Then, CPU 26 judges whether to pass through 48 seconds (step S104) as the target pitch time.
If CPU 26 judges through being equivalent to the time (48 seconds) (step S104: be) of target pitch time, then CPU 26 makes target make the renewal of the value increase by 1 (adding 1) of quantity, this updating value is shown (step S105) in display part 21, and advance to step S106.
On the other hand, if CPU 26 judgements then advance to step S106 not through being equivalent to the time (48 seconds) (step S104: no) of target pitch time.
In step S106, CPU 26 judges whether to input the count signals (step S106) such as tangent line signal from Sewing machines 10.
Do not input count signal (step S106: no) if CPU 26 judges, then return step S104.
On the other hand, inputted count signal (step S106: be) if CPU 26 judges, then CPU 26 makes actual value of making quantity increase the renewal of 1 (adding 1), upgrades simultaneously the value (step S107) of actual pitch time.
Then, CPU 26 calculates and finishes the actual quantity of making made from respect to the predetermined ratio value (ratio value=(the actual quantity/predetermined quantity of making of making) * 100) (step S108) of making quantity.
And CPU 26 shows actual quantity, actual pitch time, the ratio value (step S109) made after this renewal in display part 21.
For example, as shown in Figure 6, when the actual quantity 21d that makes when " 345 ", ratio value 21g shows " 57% " with thin font, the while in display part 21 the displaying ratio value less than 60% image ": (".In addition in display part 21, target is made quantity 21c " 360 " and the actual quantity 21d " 345 " that makes compares and shows, target pitch time 21e " 48 seconds " and actual pitch time 21f " 50 seconds " are compared and show.
In addition, for example as shown in Figure 7, when the actual quantity 21d that makes when " 360 ", ratio value 21g shows " 60% " with boldface type, simultaneously in display part 21 the displaying ratio value more than or equal to 60% image ": | ".In addition in display part 21, target is made quantity 21c " 376 " and the actual quantity 21d " 360 " that makes compares and shows, target pitch time 21e " 48 seconds " and actual pitch time 21f " 50 seconds " are compared and show.
Then, CPU 26 judges whether ratio value reaches 100% (step S110).
If CPU 26 judges that ratio value does not reach 100% (step S110: no), then return step S104.
On the other hand, if CPU 26 judges that ratio value reaches 100% (step S110: be), then finish this production management and process.
For example, as shown in Figure 8, if actually make quantity 21d and predetermined to make quantity 21b identical, all become " 600 ", then ratio value 21g shows " 100% " with hollow literal, and simultaneously, the displaying ratio value becomes 100% image " :) " in display part 21.
Like this, because Sewing machines production management device is sewing system device 100, can so that the mode of target pitch time 21e and actual pitch time 21f contrast in the display part 21 of guidance panel 20, show, therefore the operator of Sewing machines 10 can identify, with be used within the object time, finishing predetermined make quantity make, whenever carry out the target pitch time that a regulation makes and compare, whenever carrying out one in the reality, to make the required time be that actual pitch time is fast or slow, thereby confirm that current to make operating speed fast or slow.
In addition, because sewing system device 100 can be so that target be made quantity 21c and actual mode of making quantity 21d contrast shows in the display part 21 of guidance panel 20, therefore, the operator of Sewing machines 10 can identify, making quantity with the target that must finish to make in the arbitrarily elapsed time compares, it is many or few to finish the actual quantity of making make in the reality, thereby confirms that current to make operating speed fast or slow.
In addition, because sewing system device 100 can show the actual quantity 21d that makes with respect to the predetermined ratio value 21g that makes quantity 21b in the display part 21 of guidance panel 20, so the operator of Sewing machines 10 can confirm easily whether the actual quantity of making that finishes in practice to make approaches the predetermined quantity of making.
Especially since corresponding to the value of this ratio value with different display mode displaying ratio value 21g, perhaps cooperate to show the image corresponding with ratio value (": (", ": | ", " :) "),
The variation of therefore easily holding ratio value.
Like this, according to this sewing system device 100, desired value (target make quantity 21c, target pitch time 21e) and the actual value (actual make quantity 21d, actual pitch time 21f) of the operator of Sewing machines 10 by relatively being shown by guidance panel, confirm that current to make operating speed fast or slow, confirm that perhaps the actual quantity 21d that makes with respect to predetermined variation of making the ratio value 21g of quantity 21b, can make at this thus and easily hold current job status in the operation.
Therefore, this sewing system device 100 can be described as and makes the operator who makes in the operation know that easily current job status ground shows, thus the device that can easily hold.
In addition, the invention is not restricted to above-mentioned embodiment.
For example, increase the processing of being undertaken by CPU 26 between step S108 that also can be in the flow chart of Fig. 4 and the step S109, judge which value is larger in target pitch time and the actual pitch time, according to this judged result, shown in Fig. 9 (a), (b), show actual pitch time with different display modes.
Specifically, shown in Fig. 9 (a), be " 8 hours " at object time 21a, the predetermined quantity 21b that makes is " 120 ", calculate target pitch time 21e in the situation of " 240 seconds ", become " 15 " if make quantity 21c in target, the elapsed time is when becoming 1 hour, the actual quantity 21d that makes is " 12 ", and then calculating actual pitch time 21f is 300 seconds (300 seconds=1 hour/12).
And, owing to be that " 240 seconds " and actual pitch time 21f are in " 300 seconds " at target pitch time 21e, actual pitch time 21f is slow, therefore show actual pitch time 21f " 300 seconds " with open letters, with mode display-object pitch time 21e and actual pitch time 21f in display part 21 of contrast arranged side by side.
In addition, shown in Fig. 9 (b), be " 8 hours " at object time 21a, the predetermined quantity 21b that makes is " 120 ", calculate target pitch time 21e in the situation of " 240 seconds ", become " 45 " if make quantity 21c in target, the elapsed time is when becoming 3 hours, the actual quantity 21d that makes is " 46 ", and then calculating actual pitch time 21f is " 235 seconds " (≈ was 3 hours/46 in 235 seconds).
And, because in target pitch time 21e " 240 seconds " and actual pitch time 21f " 235 seconds ", actual pitch time 21f is fast, therefore, show actual pitch time 21f " 235 seconds " with black thick literal, show in display part 21 in the mode with target pitch time 21e and actual pitch time 21f contrast arranged side by side.
Like this, because sewing system device 100 is in the display part 21 of mode at guidance panel 20 of contrast when display-object pitch time 21e and actual pitch time 21f, can be with respect to target pitch time 21e, show actual pitch time 21f with different display modes, therefore, the operator of Sewing machines 10 can easily identify, and compares with the target pitch time, actual pitch time is fast or slow, more easily holds current job status in the operation thereby can make at this.
In addition, increase the completion rate computing S108 ' that is undertaken by CPU 26 between step S108 that also can be in the flow chart of Fig. 4 and the step S109, calculate following completion rate, this completion rate is to be illustrated in to finish the actual quantity 21d that makes that makes in the arbitrarily elapsed time, with respect to until the target that should should finish till the elapsed time is made quantity 21c, the ratio of how many degree of finishing, by step S109, shown in Figure 10 (a), (b), show this value corresponding to this completion rate 21h that calculates with different display modes.
Specifically, shown in Figure 10 (a), be " 8 hours " at object time 21a, the predetermined quantity 21b that makes is " 100 ", calculate target pitch time 21e in the situation of " 288 seconds ", be " 62 " if target is made quantity, the actual quantity 21d that makes is " 59 ", then calculate this completion rate 21h and be " 95% " (95 ≈ (59/62) * 100), and in display part 21, show this value with open letters.
In addition, shown in Figure 10 (b), be " 65 " if target is made quantity 21c, the actual quantity 21d that makes is " 69 ", and then calculating this completion rate 21h is 106% (106 ≈ (69/65) * 100), and is shown by display part 21.In addition, completion rate 21h more than or equal to 100% situation under, show this value with thick black literal.
Like this, because sewing system device 100 can be in the display part 21 of guidance panel 20, be presented at arbitrarily interior actual quantity is made quantity with respect to target the completion rate 21h that makes of elapsed time, therefore the operator of Sewing machines 10 can confirm within the arbitrarily elapsed time, finish make actual and make quantity with respect to finishing how many degree until the target that should should finish till the elapsed time is made quantity, thereby can easily hold current speed and job status of making in the operation.
In addition, increase the processing of being undertaken by CPU 26 between step S108 that also can be in the flow chart of Fig. 4 and the step S109, in the remaining time of calculating after the arbitrarily elapsed time, be used for not finishing the renewal pitch time that predetermined each regulation of making of making the volume residual of quantity of making is made, shown in Figure 11 (a), (b), should upgrade pitch time and show as the target pitch time.
Specifically, shown in Figure 11 (a), be " 8 hours " at object time 21a, the predetermined quantity 21b that makes is in the situation of " 100 ", calculating initial target pitch time 21e is " 288 seconds " (288=8 hour/100), and is shown by display part 21.
And, shown in Figure 11 (b), make quantity 21c in target and become " 18 ", elapsed time is when becoming 1.5 hours, the actual quantity 21d that makes is in the situation of " 15 ", CPU 26 calculate volume residual for " 85 " (85=100-15), be that " 6.5 hours " are (6.5=8-1.5) time remaining time, calculate the renewal pitch time and be " 275 seconds " (≈ was 6.5 hours/85 in 275 seconds), this was upgraded pitch time as new target pitch time 21e " 275 " second, in display part 21, show.
Like this, because sewing system device 100 can calculate after through the arbitrarily time, in remaining time in the object time, be used for not finishing the predetermined renewal pitch time of making of making the volume residual of quantity of making, and will upgrade pitch time and show in the display part 21 of guidance panel 20 as the fresh target pitch time, therefore the operator of Sewing machines 10 can identify and know about the current more real target pitch time of making job status, can hold the current speed of making operation and job status.
In addition, in the above-described embodiment, when in the display part 21 of guidance panel 20, showing ratio 21g (with reference to Fig. 5～Fig. 8), situation about enumerating with identical display mode (same font) display-object pitch time 21e and actual pitch time 21f describes as an example, but the invention is not restricted to this, also can be shown in Fig. 9 (a), (b), with different display mode display-object pitch time 21e and actual pitch time 21f.
In addition, in the above-described embodiment, in Fig. 5～Fig. 8, enumerate in the display part 21 of guidance panel 20 situation that shows ratio 21g and describe as an example, but the invention is not restricted to this, also can replace this ratio 21g and show completion rate 21h.
In addition, in the above-described embodiment, in Fig. 5～Fig. 8, the target pitch time 21e that explanation calculates when continuing to be presented at the beginning that production management processes by display part 21, but the invention is not restricted to this, also can with upgrading pitch time as the fresh target pitch time, in the display part 21 of guidance panel 20, show.
And, in the above-described embodiment, as predetermined make quantity, make quantity, target is made quantity and the actual example of making the numerical value such as quantity, describe as example to make number of packages, but these are predetermined makes quantity, make quantity, target is made quantity and the actual quantity of making is not limited to make number of packages, for example, can certainly be that 1 dozen of number of packages of making of 12 of expressions is made quantity etc. as 1, make the numerical value that number of packages is 1 unit of making of regulation.
In addition, can certainly carry out suitable change to other concrete details structures etc.
Claims (6)
1. the production management device of a Sewing machines is characterized in that having:
The predetermined quantity input block, the predetermined quantity of making of its input;
Object time input block, its input are used for finishing the aforementioned predetermined object time of making of making quantity;
The destination number computing unit, it calculates in order to finish aforementioned being scheduled within the aforementioned object time and makes making of quantity, and the target that will finish within the arbitrarily elapsed time is made quantity;
Counting unit, it is counted this sewing finishing when each regulation sewing finishing;
The actual quantity computing unit, it calculates the actual quantity of making of finishing by the sewing finishing of accumulative total by aforementioned counting unit counting within the arbitrarily elapsed time; And
Display unit, its from aforementioned engage slot quantity processed make beginning to any elapsed time of finishing, make aforementioned target make quantity and aforementionedly actually make quantity contrast and show.
2. the production management device of Sewing machines according to claim 1 is characterized in that,
Have the completed percentage computing unit, it calculates within the arbitrarily elapsed time the aforementioned actual quantity made from respect to the aforementioned predetermined ratio value of quantity of making,
Aforementioned display unit with different display modes, shows this value corresponding to this aforementioned ratio value that calculates.
3. the production management device of Sewing machines according to claim 1 and 2 is characterized in that,
Have the completion rate computing unit, it calculates within the arbitrarily elapsed time the aforementioned actual quantity of making and makes the completion rate of quantity with respect to aforementioned target,
Aforementioned display unit with different display modes, shows this value corresponding to this aforementioned completion rate that calculates.
4. the production management device of a Sewing machines is characterized in that having:
The predetermined quantity input block, the predetermined quantity of making of its input sewn object;
Object time input block, its input are used for finishing the aforementioned predetermined object time of making of making quantity;
Target pitch time computing unit, it carries out by the value of aforementioned object time divided by the aforementioned predetermined division arithmetic of making the value of quantity, and calculating the required time of making of each sewn object is the target pitch time;
Counting unit, it is counted this sewing finishing when the sewing finishing of each sewn object;
Actual pitch time computing unit, it calculates the required actual pitch time of making of each sewn object according to the fixed time interval of the sewing finishing of being counted by aforementioned counting unit; And
Display unit, its from aforementioned engage slot quantity processed make beginning to any elapsed time of finishing, make aforementioned target pitch time and the contrast of aforementioned actual pitch time and show.
5. the production management device of Sewing machines according to claim 4 is characterized in that,
Have comparing unit, which value is large in its comparison of aforementioned target pitch time and the aforementioned actual pitch time,
Aforementioned display unit shows aforementioned actual pitch time corresponding to this comparative result with different display modes.
6. according to claim 4 or the production management device of 5 described Sewing machiness, it is characterized in that having:
The volume residual computing unit, it calculates the aforementioned predetermined volume residual of making in the quantity after the arbitrarily elapsed time;
Remaining time computing unit, it calculates the remaining time in the aforementioned object time after the arbitrarily elapsed time; And
Upgrade the pitch time computing unit, it is according to aforementioned volume residual and aforementioned remaining time, carry out calculating the required time of making of remaining each sewn object and namely upgrading pitch time by the value of this remaining time division arithmetic divided by the value of aforementioned volume residual,
Aforementioned display unit replaces aforementioned target pitch time, and shows aforementioned renewal pitch time.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007-038958 | 2007-02-20 | ||
| JP2007038958A JP2008200235A (en) | 2007-02-20 | 2007-02-20 | Production management apparatus for sewing machine |
| JP2007038958 | 2007-02-20 |
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| CN101250798A CN101250798A (en) | 2008-08-27 |
| CN101250798B true CN101250798B (en) | 2013-02-13 |
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| CN 200810005268 Active CN101250798B (en) | 2007-02-20 | 2008-02-20 | Production management device for sewing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102704214A (en) * | 2012-05-17 | 2012-10-03 | 李章瑞 | Automatic counting method of sewing machine |
| CN104018300A (en) * | 2014-06-16 | 2014-09-03 | 李章瑞 | Method for automatically counting sewn workpieces |
| JP6457210B2 (en) * | 2014-07-10 | 2019-01-23 | Juki株式会社 | Sewing machine operation panel and sewing machine |
| CN106702599A (en) * | 2016-12-20 | 2017-05-24 | 广西柳州市诗彤贝儿婴幼儿用品制造有限公司 | Counting overlock sewing machine |
| CN108805436A (en) * | 2018-06-04 | 2018-11-13 | 江西服装学院 | A kind of knitted dress sewing time management system |
| CN108845943A (en) * | 2018-06-25 | 2018-11-20 | 郑州云海信息技术有限公司 | A kind of method and system that judgement software test stage is completed |
| JP2020130767A (en) * | 2019-02-22 | 2020-08-31 | Juki株式会社 | sewing machine |
| JP7453196B2 (en) * | 2021-10-01 | 2024-03-19 | ダイキン工業株式会社 | Work system and program |
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| EP0160317A2 (en) * | 1984-05-04 | 1985-11-06 | ASICS Corporation | Production process control system |
| CN1793470A (en) * | 2004-12-21 | 2006-06-28 | 重机公司 | Production management device for sewing machine |
| CN1828643A (en) * | 2005-02-28 | 2006-09-06 | 中国台湾积体电路制造股份有限公司 | Manufacturing management system and method |
| CN1854375A (en) * | 2005-04-27 | 2006-11-01 | 重机公司 | Production management device of sewing machine |
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| EP0160317A2 (en) * | 1984-05-04 | 1985-11-06 | ASICS Corporation | Production process control system |
| CN1793470A (en) * | 2004-12-21 | 2006-06-28 | 重机公司 | Production management device for sewing machine |
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