A kind of low temperature electrostatic enamel powder that is used for the steel plate application of slip and preparation method thereof
One, technical field
The present invention relates to a kind of powder coating and preparation method thereof, particularly nonmetal inorganic powder coating and preparation method thereof exactly is a kind of low temperature electrostatic enamel powder that is used for the steel plate application of slip and preparation method thereof.
Two, background technology
In the existing technology, a variety of measures have been protected on the surface of steel product, wherein adopt the technology of wet-process enamelling to account for significant proportion, adopt wet-process enamelling since the rheological of glaze slip to be difficult to control the defective of feasible product many, accepted product percentage is not high, and raw material can not reclaim in the application of slip process, and environment is caused certain pollution, makes the use of this excellent material of enamel be restricted.Dry method electrostatic spraying in recent years progressively grows up as a kind of novel enameling process, on certain degree, overcome above defective, the research and development of at present this novel enameling process and electrostatic enamel dry powder very fast, as United States Patent (USP): U.S.Pat.6,270,854 disclose a kind of preparation method who is used for the electrostatic dry powder of glass, pottery or metallic matrix, and its main component is carboxylate salt and metal oxide; U.S.Pat.5,145,804 disclose a kind of electrostatic enamel dry powder, and fusing assistant sodium oxide and potassium oxide and calcium oxide and barytic weight ratio are 1: 1 in its prescription, and its firing temperature is more than 825 ℃; U.S.Pat4,110,487 disclose two wards off an electrostatic painting process that burns.European patent: EP1,256,556A1 discloses the composition of vitreous enamel and has been used for the preparation method of powder, and its firing temperature is 760~830 ℃.EP1,123,904 disclose a kind of frit that cast iron is carried out electrostatic spraying, and its firing temperature is more than 780 ℃.
Three, summary of the invention
The object of the present invention is to provide a kind of firing temperature low, be applicable to the enamel powder that steel plate is carried out electrostatic spraying, this powder is forming the enamel layer (also claiming glass-lined coating) opaque, that chemical-resisting is strong after burning till on the steel plate.
This low temperature electrostatic enamel powder can use electrostatic painting process that surface of steel plate is carried out the application of slip, firing temperature low (700~740 ℃) after the application of slip.
This enamel powder comprises matrix material, auxiliary material and auxiliary agent.The matrix material is silicon-dioxide (SiO
2), be selected from quartz sand or/and white carbon black; Auxiliary material be selected from aluminium (Al) or/and magnesium (Mg) or/and zinc (Zn) or/and titanium (Ti) or/and the oxide compound of lithium (Li); Auxiliary agent comprises fusing assistant, adhesive agent, mill addition, caking agent and Drug coating.Described fusing assistant be selected from boron (B) or/and sodium (Na) or/and potassium (K) or/and the oxide compound of vanadium (V); Adhesive agent are selected from nickel (Ni) or/and the oxide compound of cobalt (Co); Mill addition be selected from non-metallic mineralss such as clay, kaolin, Attapulgite or/and quartz sand or/and silicofluoride; Caking agent is selected from unsaturated fatty acids etc., preferred tannic acid or/and Viscotrol C or/and turpentine wood oil; Drug coating is selected from organopolysiloxane, the hydrogen containing siloxane of preferred alkyl chain.Each component has following parts by weight:
40~60 parts of silicon-dioxide
5~25 parts in auxiliary material
15~40 parts of fusing assistants
1~10 part of adhesive agent
8~25 parts of mill additions
0.05~3 part of caking agent
0.05~5 part of Drug coating.
Preferably: 45~55 parts of silicon-dioxide
10~20 parts in auxiliary material
20~35 parts of fusing assistants
1.5~5 parts of adhesive agent
10~20 parts of mill additions
0.1~2 part of caking agent
0.1~3 part of Drug coating.
In above-mentioned basic components, can also add tinting material 0.5~10 weight part, preferred 1~8 weight part.Tinting material be selected from chromium (Cr) or/and copper (Cu) or/and the oxide compound of iron (Fe).
The preparation method of this enamel powder is: at first with the silicon-dioxide of certainweight umber, auxiliary material, fusing assistant, adhesive agent or/and tinting material mixes to be placed in the electric furnace founds, founding suddenly quenches in the porcelain melt impouring cold water that obtains obtains the porcelain frit, drop into the mill addition of a certain amount of umber behind the moisture drying on the porcelain frit that ball milling becomes the fine porcelain powder in the ball mill, the caking agent and the Drug coating that in the fine porcelain powder, add the certainweight umber then, mix and dressing, thermofixation just obtains the enamel powder behind the dressing.Described founding is to found under 1000~1300 ℃ of conditions, and described thermosetting turns to thermofixation 10~40min under 150~200 ℃ of conditions.
This enamel dry powder fineness 〉=300 orders, thermal expansivity are 295 * 10
-7~300.5 * 10
-7, than resistivity 10
13~10
15Ω .cm.Satisfy the requirement of electrostatic painting process fully.
To through pretreated steel product surface spraying enamel powder, in 700~740 ℃ conditions under burn till 1~3min after the spraying with electrostatic gun, directly cooling obtains the only enamel layer of 180~200 μ m of thickness in air.
Heavy metal elements such as not leaded in this enamel powder, cadmium, safe, nontoxic.Though have only the thickness of 180~200 μ m with the enamel layer of this enamel powdered preparation, but its acid-alkali-corrosive-resisting, performance such as heat-resisting, wear-resisting can not descend, and adhere to jail, intensity height, shock resistance, if unfortunate equipment with stirring anchor and so on rotates accessory and is in operation when bumping, can not come off or collapse porcelain yet, pin hole, bubble, crack or the distortion surface imperfection such as glaze that contract in the application of slip and postcooling process, can not occur.The enamel layer color is plentiful, bright-coloured, can select as required.
This enamel powder electrostatic painting process, ward off one of a firing technique and wet method and ward off a firing technique and compare with traditional two, work simplification, simple to operate, and firing temperature is low, the time is short, particularly in air, cool off, need not in baking oven or drying room, slowly to lower the temperature with rejected heat stress, the energy and time have not only been saved, and bring great convenience to construction, even construction operation at the scene, enamel dry powder can reclaim during spraying, and not having waste water, exhaust emission environment, is genuine cleaning procedure.
The comparison of the present invention and the traditional method application of slip
Four, embodiment
In production reality, silicon-dioxide can be raw material with quartz sand or white carbon black, and boron oxide can be a raw material with borax, and aluminum oxide can be a raw material with alumina, is raw material with its corresponding nitrate or carbonate then to the oxide compound of lithium, sodium, potassium, magnesium.In following non-limiting examples, during the above-mentioned oxide component of all appearance, all are the umbers that obtain through conversion by corresponding raw material.
One, a kind of black enamelled low temperature electrostatic enamel powder
1, get 45 parts of silicon-dioxide, 7 parts of aluminium sesquioxides, 1 part in magnesium oxide, 1 part in zinc oxide, 1 part of Lithium Oxide 98min, 10 parts of boron trioxides, 8 parts of sodium oxides, 7 parts of potassium oxides, 2 parts of nickel oxide, 0.4 part of cobalt oxide, 0.1 part in chromic oxide, 0.5 part of cupric oxide, 1 part of ferric oxide, mix, compound is put in the smelting furnace, progressively heat up and under 1100~1200 ℃ temperature, found 30~60min, chilling in the porcelain melt impouring water is become the porcelain frit, allocate 11 parts of mill addition potassium silicofluorides into putting into ball mill after the drying of the molten city of porcelain, 4 parts of one ball millings of clay, obtain the fine porcelain powder, in the fine porcelain powder, add 0.9 part of poly-methyl one hydrogen one siloxanes of 0.1 part of caking agent tannic acid and Drug coating, mix and wrap up, in taking out behind thermofixation 10~40min under 150~200 ℃ of temperature, this low temperature electrostatic enamel powder can pass through 350 mesh sieves.The low temperature electrostatic enamel powder that makes is sprayed on the workpiece that 10cm * 10cm handled well with electrostatic gun, places electric furnace to burn till through 1~3min under 700~740 ℃ temperature.Finished color is black gorgeous, any surface finish, exterior appearance, defectives such as free of pinholes, bubble.Acid and alkali-resistance, wear-resisting, shock resistance, high temperature resistant property are good.
2, get 55 parts of silicon-dioxide, 5 parts of aluminium sesquioxides, 3 parts in magnesium oxide, 1 part in zinc oxide, 1 part of Lithium Oxide 98min, 12 parts of boron trioxides, 5 parts of sodium oxides, 3 parts of potassium oxides, 1.9 parts of nickel oxide, 0.5 part of cobalt oxide, 0.1 part in chromic oxide, 0.4 part of cupric oxide, 1.1 parts of ferric oxide, found after the mixing, cold quenching is with embodiment 1, exsiccant porcelain frit is with 8 parts of mill addition quartz sands, 2 parts of one ball millings of kaolin obtain the fine porcelain powder, the fine porcelain powder mixes and wraps up for 0.9 part with 0.1 part of caking agent Viscotrol C and Drug coating polydimethylsiloxane, and thermofixation and electrostatic spraying are with embodiment 1.
Two, a kind of low temperature electrostatic enamel powder of light yellow porcelain facing
3, get 50 parts of silicon-dioxide, 6 parts of aluminium sesquioxides, 3 parts in magnesium oxide, 2 parts in zinc oxide, 12 parts of boron trioxides, 5 parts of sodium oxides, 3 parts of potassium oxides, 1.5 parts of nickel oxide, 0.5 part of cobalt oxide, 1 part in chromic oxide; 10 parts of mill addition potassium silicofluorides, 5 parts of attapulgites; 0.8 part of 0.2 part of caking agent Viscotrol C, Drug coating methyl-vinyl-siloxanes.Found, cold quenching, ball milling, mixing dressing process with embodiment 1, handle with embodiment 1 electrostatic spraying.Obtain light yellow enamel, porcelain facing is bright and clean, and no pinprick bubble is put for a long time not have and taken off the generation of porcelain decolouring phenomenon.Enamel coating acid and alkali-resistance, wear-resisting, shock resistance, high temperature resistant property are good.
4, get 48 parts of silicon-dioxide, 5 parts of aluminium sesquioxides, 4 parts in magnesium oxide, 1 part in zinc oxide, 13 parts of boron trioxides, 6 parts of sodium oxides, 3 parts of potassium oxides, 1 part of nickel oxide, 1 part of cobalt oxide, 1 part in chromic oxide; 10 parts of mill addition quartz sands, 6 parts of clays; 0.3 part of caking agent tannic acid, 0.7 part of Drug coating methyl-hydrogen-siloxanes.Found, cold quenching, ball milling, mixing dressing process with embodiment 1, handles obtaining light yellow enamel with embodiment 1 electrostatic spraying.
Three, a kind of low temperature electrostatic enamel powder of mazarine porcelain facing
5, get 46 parts of silicon-dioxide, 12 parts of aluminium sesquioxides, 1 part in magnesium oxide, 1 part in zinc oxide, 10 parts of boron trioxides, 7 parts of sodium oxides, 3 parts of potassium oxides, 1 part of nickel oxide, 1 part of cobalt oxide, 2 parts of ferric oxide; 10 parts of mill addition potassium silicofluorides, 5 parts of kaolin; 0.2 part of caking agent tannic acid, 0.8 part of Drug coating polydimethylsiloxane.Found, cold quenching, ball milling, mixing dressing process with embodiment 1, handles obtaining mazarine enamel with embodiment 1 electrostatic spraying, porcelain facing is bright and clean, no pinprick bubble is put for a long time not have and is taken off the generation of porcelain decolouring phenomenon.Enamel coating acid and alkali-resistance, wear-resisting, shock resistance, high temperature resistant property are good.
6, get 49 parts of silicon-dioxide, 9 parts of aluminium sesquioxides, 1 part in magnesium oxide, 1 part in zinc oxide, 12 parts of boron trioxides, 5 parts of sodium oxides, 3 parts of potassium oxides, 1 part of nickel oxide, 1 part of cobalt oxide, 2 parts of ferric oxide; 10 parts of mill addition quartz sands, 5 parts of clays; 0.7 part of the poly-methyl-hydrogen of 0.3 part of caking agent turpentine wood oil, Drug coating-siloxanes.Found, cold quenching, ball milling, mixing dressing process with embodiment 1, handles obtaining mazarine enamel with embodiment 1 electrostatic spraying.