CN1737230B - Leather collar false-twist texturing machine - Google Patents
Leather collar false-twist texturing machine Download PDFInfo
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- CN1737230B CN1737230B CN 200510012404 CN200510012404A CN1737230B CN 1737230 B CN1737230 B CN 1737230B CN 200510012404 CN200510012404 CN 200510012404 CN 200510012404 A CN200510012404 A CN 200510012404A CN 1737230 B CN1737230 B CN 1737230B
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- synchronous pulley
- cog belt
- pulley
- regulating wheel
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Abstract
This invention relates to a leather collar false-twist texturing machine, which comprises machine head, tail, hot chamber, bay, wall plate, protofilament rack, chopping machine, cold plate, the first roller device, the second roller device, the third roller device, winding device, lateral yarn displacement motion and false-twist device. The machine uses synchronizing indented belt to drive, which is correct and reliably. By said machine, the twisting process is soft and does little damage to silk; besides, it can be used widely to original silk.
Description
One, technical field:
Leather collar false-twist texturing machine is the equipment that the polyester POY precursor is processed into the DTY silk, belongs to the back spinning equipment in the terylene production.This product can be spun into the DTY silk with the twisting of polyester POY drawn, setting, backtwisting.
Two, background technology:
At present, the producer of development and production false twist texturing machine is many in the world, divides from false twisting in Chinese market to mainly contain two big series in form: the one, and frictional disk false twisting, the 2nd, apron false twisting.Two kinds of forms are each has something to recommend him: frictional disk false twisting speed height, easy operating, noise is low, maintenance is convenient, expense is low relatively, but twist number range is limited in can producing white powder in certain scope, and easily produces between the silk and slide, and loses sth. made by twisting etc. easily; And the apron false twisting can not only not have slippingly accurately twisting under high speed, and the twisting mitigation, and is little to the damage of silk, do not form " snowflake " white powder, and maintenance is convenient, and noise is relatively low; Another outstanding feature is the fiber number wide accommodation to precursor, can be used for the thinner precursor of work sheet silk size, can adapt to the above thick special strand processing of 330dtex again; Can also be used to processing the various pattern silks that can not process and some characteristic silk, but the difficult control of the pressure consistency of apron.
Three, summary of the invention:
The technical problem to be solved in the present invention provides a kind of leather collar false-twist texturing machine.It can not have slippingly accurately twisting under high speed, little to the silk damage, and to the fiber number wide accommodation of precursor.
The technical scheme that the present invention realizes: a kind of leather collar false-twist texturing machine comprises headstock, the tailstock, hot case, frame, wallboard, original silk rack, yarn cutter, cold drawing, a roller device, two roller devices, three roller devices, coiler device, traversing gear, false twister device etc.One roller device, two roller devices, three roller devices, coiler device, traversing gear and false twister device all are provided with single shaft AC induction motor and Synchronous Belt Drives device, and the single shaft AC induction motor is connected with the frequency converter of being controlled by PLC; Synchronous pulley 2 in one roller device on the AC induction motor 1 is connected with synchronous pulley 4 by synchronous cog belt 3, and AC induction motor 1 is connected with frequency converter; Synchronous pulley 6 during two rollers tippings is put on the AC induction motor 5 is connected with synchronous pulley 8,9 on two roller shafts of both sides by synchronous cog belt 7, and synchronous cog belt 7 is provided with regulating wheel 10, and AC induction motor 5 is connected with frequency converter; Synchronous pulley 12 in three roller devices on the AC induction motor 11 is connected with synchronous pulley 14 on a side three roller shafts by synchronous cog belt 13, synchronous cog belt 13 is provided with regulating wheel 17 and guide wheel 15, be installed in the coaxial synchronous pulley 16 of guide wheel 15 and be connected with synchronous pulley 20 on three roller shafts of right side by synchronous cog belt 18, synchronous cog belt 18 is provided with regulating wheel 19, and AC induction motor 11 is connected with frequency converter; Synchronous pulley 22 in the coiler device on the AC induction motor 21 is connected with synchronous pulley 24 by synchronous cog belt 23, synchronous cog belt 23 is provided with regulating wheel 29 and guide wheel 25, be installed in the synchronous pulley 26 of guide wheel 25 and be connected with synchronous pulley 37 by synchronous cog belt 46 with wheel, synchronous cog belt 46 is provided with regulating wheel 30, be installed in the coaxial synchronous pulley 38 of synchronous pulley 37 and be connected with synchronous pulley 42 by synchronous cog belt 40, synchronous cog belt 40 is provided with regulating wheel 43, be installed in the coaxial synchronous pulley 39 of synchronous pulley 37 and be connected with synchronous pulley 45 by synchronous cog belt 41, synchronous cog belt 41 is provided with regulating wheel 44, be installed in the coaxial synchronous pulley 27 of synchronous pulley 24 and be connected with synchronous pulley 31 by synchronous cog belt 33, synchronous cog belt 33 is provided with regulating wheel 32, be installed in the coaxial synchronous pulley 28 of synchronous pulley 24 and be connected with synchronous pulley 36 by synchronous cog belt 35, synchronous cog belt 35 is provided with regulating wheel 34, and AC induction motor 21 is connected with frequency converter; Synchronous pulley 48 in the traversing gear on the AC induction motor 47 is connected with synchronous pulley 51 by synchronous cog belt 49, synchronous cog belt 49 is provided with regulating wheel 50, be installed in the coaxial synchronous pulley 52 of synchronous pulley 51 and be connected with synchronous pulley 53 by synchronous cog belt 55, synchronous cog belt 55 is provided with regulating wheel 56 and guide wheel 75, be installed in the coaxial synchronous pulley 54 of synchronous pulley 53 and be connected with synchronous pulley 58 by synchronous cog belt 57, synchronous cog belt 57 is provided with regulating wheel 63, be installed in the coaxial synchronous pulley 59 of synchronous pulley 58 and be connected with synchronous pulley 61 by synchronous cog belt 60, synchronous cog belt 60 is provided with regulating wheel 62, be installed in the coaxial synchronous pulley 76 of guide wheel 75 and be connected with synchronous pulley 65 by synchronous cog belt 64, synchronizing jugged 64 are provided with regulating wheel 74, be installed in the coaxial synchronous pulley 66 of synchronous pulley 65 and be connected with synchronous pulley 68 by synchronous cog belt 67, synchronizing jugged 67 are provided with regulating wheel 72, be installed in the coaxial synchronous pulley 69 of synchronous pulley 68 and be connected with synchronous pulley 71 by synchronous cog belt 70, synchronous cog belt 70 is provided with regulating wheel 73, and AC induction motor 47 is connected with frequency converter; Synchronous pulley 78 in the false twister device on the AC induction motor 77 is connected with synchronous pulley 80,81 by synchronous cog belt 79, and synchronous cog belt 79 is provided with regulating wheel 82, and AC induction motor 77 is connected with frequency converter.Leather collar false-twist texturing machine is provided with the electrical equipment monitoring system, temperature monitoring system and fracture of wire protection system.
The present invention compared with prior art has the following advantages: utilize the apron false twisting can not only under high speed, not have slippingly accurately twisting, and also the twisting mitigation, little to the damage of silk, do not form " snowflake " white powder, maintenance is convenient, and noise is relatively low; Another outstanding feature is the fiber number wide accommodation to precursor, can be used for the thinner precursor of work sheet silk size, can adapt to the above thick special strand processing of 330dtex again; Can also be used to processing the various pattern silks that can not process and some characteristic silk.Transmission adopted single shaft AC induction motor is controlled each frequency converter and then control alternating current asynchronous variable-frequency motor, Synchronous Belt Drives mode, the correct reliability of assurance transmission by PLC.The whole technological parameters of electrical equipment monitoring system are imported on liquid crystal touch screen, carry out speed, the temperature controlling of full machine after the PLC computing.On liquid crystal touch screen, can also demonstrate simultaneously rotating speed, the temperature value of each hot case and the weight of each curled hair of each motor and axle.
Four, description of drawings:
Fig. 1 is the transmission diagram in the roller device among the present invention;
Fig. 2 is the transmission diagram in two roller devices among the present invention;
Fig. 3 is the transmission diagram in three roller devices among the present invention;
Fig. 4 is the transmission diagram in the coiler device of the present invention;
Fig. 5 is the transmission diagram in the traversing gear of the present invention;
Fig. 6 is the transmission diagram in the false-twisting device among the present invention.
Five, the specific embodiment
In the present embodiment, utilize the advantage of apron false twisting to remedy the deficiency of frictional disk false twisting.Novel false twist texturing machine is with the false twisting core---and the frictional disk false twisting becomes the apron false twisting, for the variation that cooperates the Silk Road machine layout is redesigned simultaneously.Leather collar false-twist texturing machine comprises headstock, the tailstock, pad case, frame, wallboard, original silk rack, sliver-cutting frame, cold drawing, a roller device, two roller devices, three roller devices, coiler device, traversing gear, false twister device etc.
(1) transmission adopted single shaft AC induction motor is controlled each frequency converter and then control alternating current asynchronous variable-frequency motor, Synchronous Belt Drives mode, the correct reliability of assurance transmission by PLC.Denver's silk board frequency converter that frequency converter selects for use Denmark to produce.
One roller device, two 4kw alternating current generators 1, by synchronous pulley mounted thereto 2, through synchronous cog belt 3, the synchronous pulley 4 on transmission one roller shaft is realized the rotation of a roller output shaft.See Fig. 1.Two roller devices, a 11kw alternating current generator 5, by synchronous pulley mounted thereto 6, through synchronous cog belt 7, the synchronous pulley 8,9 on two roller shafts of transmission both sides is realized the rotation of two roller output shafts, wherein regulating wheel 10 plays tensioning band synchronously.Figure two.Three roller devices, a 7.5KW alternating current generator 11, by synchronous pulley mounted thereto 12, through synchronous cog belt 13, synchronous pulley 14 on transmission one side three roller shafts, realize the rotation of three roller right side output shafts, wherein regulating wheel 17 plays tensioning band synchronously, and guide wheel 15 plays commutation; By being installed in the synchronous pulley 16 coaxial with guide wheel 15, through synchronous cog belt 18, the synchronous pulley 20 on three roller shafts of transmission left side is realized the rotation of three rollers left side output shaft, and wherein regulating wheel 19 plays tensioning band synchronously.See Fig. 3.Coiler device, a 7.5KW alternating current generator 21, by synchronous pulley mounted thereto 22, through synchronous cog belt 23, transmission synchronous pulley 24 rotates, and wherein regulating wheel 29 plays tensioning band synchronously, and guide wheel 25 plays commutation; By being installed in the synchronous pulley 26 coaxial with guide wheel 25, through synchronous cog belt 46, drive synchronous pulley 37 and rotate, wherein regulating wheel 30 plays tensioning band synchronously; By being installed in the synchronous pulley 38 coaxial with synchronous pulley 37, through synchronous cog belt 40, drive synchronous pulley 42 and rotate, wherein regulating wheel 43 plays tensioning band synchronously; By being installed in the synchronous pulley 39 coaxial with synchronous pulley 37, through synchronous cog belt 41, drive synchronous pulley 45 and rotate, wherein regulating wheel 44 plays tensioning band synchronously; Realize the rotation of left side wireline reel like this.Equally, by being installed in the synchronous pulley 27 coaxial with synchronous pulley 24, through synchronous cog belt 33, drive synchronous pulley 31 and rotate, wherein regulating wheel 32 plays tensioning band synchronously; By being installed in the synchronous pulley 28 coaxial with synchronous pulley 24, through synchronous cog belt 35, drive synchronous pulley 36 and rotate, wherein regulating wheel 34 plays tensioning band synchronously; Realize the rotation of right side wireline reel like this.See Fig. 4.Traversing gear, a 11kw alternating current generator 47 by synchronous pulley mounted thereto 48, through synchronous cog belt 49, drives synchronous pulley 51 and rotates, and wherein regulating wheel 50 plays tensioning band synchronously; By being installed in the synchronous pulley 52 coaxial with synchronous pulley 51, through synchronous cog belt 55, drive synchronous pulley 53 and rotate, wherein regulating wheel 56 plays tensioning band synchronously, and guide wheel 75 plays commutation; By being installed in the synchronous pulley 54 coaxial with synchronous pulley 53, through synchronous cog belt 57, drive synchronous pulley 58 and rotate, wherein regulating wheel 63 plays tensioning band synchronously; By being installed in the synchronous pulley 59 coaxial with synchronous pulley 58, through synchronous cog belt 60, drive synchronous pulley 61 and rotate, wherein regulating wheel 62 plays tensioning band synchronously; Realize the rotation of left side wireline reel like this.Equally, by being installed in the synchronous pulley 76 coaxial with guide wheel 75, through synchronous cog belt 64, drive synchronous pulley 65 and rotate, wherein regulating wheel 74 plays tensioning band synchronously; By being installed in the synchronous pulley 66 coaxial with synchronous pulley 65, through synchronous cog belt 67, drive synchronous pulley 68 and rotate, wherein regulating wheel 72 plays tensioning band synchronously; By being installed in the synchronous pulley 69 coaxial with synchronous pulley 68, through synchronous cog belt 73, drive synchronous pulley 71 and rotate, wherein regulating wheel 70 plays tensioning band synchronously; Realize the rotation of right side wireline reel like this.See Fig. 5.False twister device: a 11kw alternating current generator 77, by synchronous pulley mounted thereto 78, through synchronous cog belt 79, the synchronous pulley 80,81 on the false twister axle of transmission both sides, realize the rotation of false twister output shaft, wherein regulating wheel 82 plays tensioning band synchronously.See Fig. 6.
(2) the apron false-twisting device adopts two cross one another apron move toward one another, makes the silk by the crosspoint produce the twist, plays the effect of false twisting.
(3) the threads feeding apparatus middle roller is long roller, and fixed protective sleeve is joined in chrome-faced, and it is convenient and swift that cleaning twines silk, and arm can be from being in harmonious proportion loading and unloading fast, and pressure is easy to adjust.Three groups of rollers are General design, not only apron can be installed but also roller can be installed.
(4) the whole technological parameters of electrical equipment monitoring system are imported on liquid crystal touch screen, carry out speed, the temperature controlling of full machine after the PLC computing.On liquid crystal touch screen, can also demonstrate simultaneously rotating speed, the temperature value of each hot case and the weight of each curled hair of each motor and axle.Be provided with temperature monitoring system, monitor and control current temperature in real time, when temperature is overproof, report to the police, the warning of will glimmering of the red light of Electric Appliance Cabinet, simultaneously on liquid crystal touch screen, have a warning mark and flashing, press this sign, will demonstrate the hot case of temperature anomaly on the screen.System can pass through the artificial compensation, and the actual temperature value of each hot case is equated with show value, thereby the operation of assurance system is reliable.
(5) fracture of wire protection system, when in spinning process fracture of wire being arranged, fracture of wire inductor indication yarn cutter cuts off the precursor feeding, and the false twister apron unclamps automatically, prevents the precursor curling round the roll.
Claims (2)
1. a leather collar false-twist texturing machine comprises headstock, the tailstock, hot case, frame, wallboard, original silk rack, yarn cutter, cold drawing, a roller device, two roller devices, three roller devices, coiler device, traversing gear, false twister device etc.It is characterized in that: a roller device, two roller devices, three roller devices, coiler device, traversing gear and false twister device all are provided with single shaft AC induction motor and Synchronous Belt Drives device, and the single shaft AC induction motor is connected with the frequency converter of being controlled by PLC; Synchronous pulley (2) on the AC induction motor in one roller device (1) is connected with synchronous pulley (4) by synchronous cog belt (3), and AC induction motor (1) is connected with frequency converter; The synchronous pulley (6) that two rollers tippings is put on the middle AC induction motor (5) is connected with synchronous pulley (8), (9) on two roller shafts of both sides by synchronous cog belt (7), synchronous cog belt (7) is provided with regulating wheel (10), and AC induction motor (5) is connected with frequency converter; Synchronous pulley (12) on the AC induction motor in three roller devices (11) is connected with synchronous pulley (14) on a side three roller shafts by synchronous cog belt (13), synchronous cog belt (13) is provided with regulating wheel (17) and guide wheel (15), be installed in the coaxial synchronous pulley (16) of guide wheel (15) and be connected with synchronous pulley (20) on three roller shafts of right side by synchronous cog belt (18), synchronous cog belt (18) is provided with regulating wheel (19), and AC induction motor (11) is connected with frequency converter; Synchronous pulley (22) on the AC induction motor in the coiler device (21) is connected with synchronous pulley (24) by synchronous cog belt (23), synchronous cog belt (23) is provided with regulating wheel (29) and guide wheel (25), be installed in the synchronous pulley (26) of guide wheel (25) and be connected with synchronous pulley (37) by synchronous cog belt (46) with wheel, synchronous cog belt (46) is provided with regulating wheel (30), be installed in the coaxial synchronous pulley (38) of synchronous pulley (37) and be connected with synchronous pulley (42) by synchronous cog belt (40), synchronous cog belt (40) is provided with regulating wheel (43), be installed in the coaxial synchronous pulley (39) of synchronous pulley (37) and be connected with synchronous pulley (45) by synchronous cog belt (41), synchronous cog belt (41) is provided with regulating wheel (44), be installed in the coaxial synchronous pulley (27) of synchronous pulley (24) and be connected with synchronous pulley (31) by synchronous cog belt (33), synchronous cog belt (33) is provided with regulating wheel (32), be installed in the coaxial synchronous pulley (28) of synchronous pulley (24) and be connected with synchronous pulley (36) by synchronous cog belt (35), synchronous cog belt (35) is provided with regulating wheel (34), and AC induction motor (21) is connected with frequency converter; Synchronous pulley (48) on the AC induction motor in the traversing gear (47) is connected with synchronous pulley (51) by synchronous cog belt (49), synchronous cog belt (49) is provided with regulating wheel (50), be installed in the coaxial synchronous pulley (52) of synchronous pulley (51) and be connected with synchronous pulley (53) by synchronous cog belt (55), synchronous cog belt (55) is provided with regulating wheel (56) and guide wheel (75), be installed in the coaxial synchronous pulley (54) of synchronous pulley (53) and be connected with synchronous pulley (58) by synchronous cog belt (57), synchronous cog belt (57) is provided with regulating wheel (63), be installed in the coaxial synchronous pulley (59) of synchronous pulley (58) and be connected with synchronous pulley (61) by synchronous cog belt (60), synchronous cog belt (60) is provided with regulating wheel (62), be installed in the coaxial synchronous pulley (76) of guide wheel (75) and be connected with synchronous pulley (65) by synchronous cog belt (64), synchronizing jugged (64) are provided with regulating wheel (74), be installed in the coaxial synchronous pulley (66) of synchronous pulley (65) and be connected with synchronous pulley (68) by synchronous cog belt (67), synchronizing jugged (67) are provided with regulating wheel (72), be installed in the coaxial synchronous pulley (69) of synchronous pulley (68) and be connected with synchronous pulley (71) by synchronous cog belt (70), synchronous cog belt (70) is provided with regulating wheel (73), and AC induction motor (47) is connected with frequency converter; Synchronous pulley (78) on the AC induction motor in the false twister device (77) is connected with synchronous pulley (80), (81) by synchronous cog belt (79), synchronous cog belt (79) is provided with regulating wheel (82), and AC induction motor (77) is connected with frequency converter.
2. leather collar false-twist texturing machine according to claim 1 is characterized in that it is provided with the electrical equipment monitoring system, temperature monitoring system and fracture of wire protection system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510012404 CN1737230B (en) | 2005-03-18 | 2005-03-18 | Leather collar false-twist texturing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510012404 CN1737230B (en) | 2005-03-18 | 2005-03-18 | Leather collar false-twist texturing machine |
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| Publication Number | Publication Date |
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| CN1737230A CN1737230A (en) | 2006-02-22 |
| CN1737230B true CN1737230B (en) | 2010-06-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 200510012404 Expired - Fee Related CN1737230B (en) | 2005-03-18 | 2005-03-18 | Leather collar false-twist texturing machine |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010034460A1 (en) * | 2010-08-16 | 2012-02-16 | Detlef Görgens | Frictional false-twisting unit of texturing machine used for texturing synthetic yarns, has direct current motor that is mounted to drive friction spindles according to control command transmitted over control cable |
| CN102465372B (en) * | 2010-11-19 | 2014-08-06 | 沈阳宏大纺织机械有限责任公司 | On-line detection device for drawing frame |
| CN103031630B (en) * | 2013-01-06 | 2016-04-20 | 山西经纬合力机械制造有限公司三厂 | The apron guide wheel of polyamide fibre false twist texturing machine and surface processing technique thereof |
| CN103757760A (en) * | 2014-01-20 | 2014-04-30 | 王成铸 | Belt-crossed false twister |
| CN107287715B (en) * | 2017-08-22 | 2023-04-18 | 浙江锦马自动化科技有限公司 | False twisting machine adopting distributed structure and working method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4774805A (en) * | 1986-12-04 | 1988-10-04 | Hollingsworth U.K. Ltd. | Method of starting and shutting down a friction spinning machine |
| CN2434318Y (en) * | 2000-07-15 | 2001-06-13 | 江苏维达机械有限公司 | Roller driving gear of stretch yarn machine |
| CN2453021Y (en) * | 2000-12-18 | 2001-10-10 | 江苏宏源纺机股份有限公司第三纺织机械厂 | Roller and belt transmission mechanism for imparting false twist |
| CN2457178Y (en) * | 2000-12-18 | 2001-10-31 | 江苏宏源纺机股份有限公司第三纺织机械厂 | Drive mechanism of false twist texturing machine |
-
2005
- 2005-03-18 CN CN 200510012404 patent/CN1737230B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4774805A (en) * | 1986-12-04 | 1988-10-04 | Hollingsworth U.K. Ltd. | Method of starting and shutting down a friction spinning machine |
| CN2434318Y (en) * | 2000-07-15 | 2001-06-13 | 江苏维达机械有限公司 | Roller driving gear of stretch yarn machine |
| CN2453021Y (en) * | 2000-12-18 | 2001-10-10 | 江苏宏源纺机股份有限公司第三纺织机械厂 | Roller and belt transmission mechanism for imparting false twist |
| CN2457178Y (en) * | 2000-12-18 | 2001-10-31 | 江苏宏源纺机股份有限公司第三纺织机械厂 | Drive mechanism of false twist texturing machine |
Non-Patent Citations (2)
| Title |
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| 岳斌.S7-200在假捻变形机中的应用.纺织机械 1.2005,(1),30-31. |
| 岳斌.S7-200在假捻变形机中的应用.纺织机械 1.2005,(1),30-31. * |
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