CN1683213A - 一种托盘及其制法 - Google Patents

一种托盘及其制法 Download PDF

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CN1683213A
CN1683213A CNA2005100456250A CN200510045625A CN1683213A CN 1683213 A CN1683213 A CN 1683213A CN A2005100456250 A CNA2005100456250 A CN A2005100456250A CN 200510045625 A CN200510045625 A CN 200510045625A CN 1683213 A CN1683213 A CN 1683213A
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刘润强
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/0026—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
    • B29B17/0042—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting for shaping parts, e.g. multilayered parts with at least one layer containing regenerated plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0002—Platforms, i.e. load supporting devices without provision for handling by a forklift
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B65D19/0006—Rigid pallets without side walls the load supporting surface being made of a single element
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    • B65D19/002—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element
    • B65D19/0024—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0028—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a discrete foot-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00—Use of unspecified rubbers as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/26—Scrap or recycled material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/712—Containers; Packaging elements or accessories, Packages
    • B29L2031/7178—Pallets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00014—Materials for the load supporting surface
    • B65D2519/00034—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00014—Materials for the load supporting surface
    • B65D2519/00044—Combination, e.g. different elements made of different materials, laminates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00049—Materials for the base surface
    • B65D2519/00069—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00288—Overall construction of the load supporting surface made of one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00303—Cell type, e.g. honeycomb
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/0086—Protection against environmental hazards, e.g. humidity, bacteria, fire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2565/00—Wrappers or flexible covers; Packaging materials of special type or form
    • B65D2565/38—Packaging materials of special type or form
    • B65D2565/381—Details of packaging materials of special type or form
    • B65D2565/384—Details of packaging materials of special type or form made of recycled material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging

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Abstract

本发明涉及承载货物的托盘，一种托盘，采用废旧轮胎直接制成，也可采用废旧轮胎胶板加设骨架制成，剪裁后压制成型。本发明的有益效果是：由各种废旧轮胎如子午胎和斜交胎制成托盘，实现废物再利用，而且是直接利用，避免了二次污染，环保。托盘本身材质具有弹性、耐磨，在使用过程中起到缓冲作用，对机械、货物及场地等有保护功能，尤其对于电子产品等需防震的产品更为适合，而且与木制托盘相比还存在避免了检验检疫、保护森林资源等问题，本发明根据实际需要可做成各用形式的托盘，承载量大，在火车站、码头和工厂等货物中转地应用效果更为突出。

Description

一种托盘及其制法
技术领域：
本发明涉及承载货物的托盘，另外还涉及托盘的制法。
背景技术：
托盘是一种常用承载货物的工具，目前我国年需要托盘约1亿只，而目前国内托盘大多采用木材、塑料和钢板制成，材料资源紧张，不利于环保，而且材质决定托盘质硬，对货物及场地等易造成损伤；另外目前废旧轮胎的量在日益增加，据统计我国每年产生废旧轮胎量1亿条之多，目前的利用方法主要是轮胎翻新、胶粉、再生胶，轮胎翻新只能利用胎体好的旧胎，数量有限，胶粉及再生胶的生产能耗高，二次污染严重。
发明内容：
本发明的目的是克服上述不足问题，提供一种一种托盘，废轮胎再利用，环保，对货物及场地有保护作用，使用寿命长。
本发明为实现上述目的所采用的技术方案是：一种托盘，采用废旧轮胎直接制成。
所述一种托盘为废旧轮胎胶板加设骨架制成；骨架可以加设在轮胎胶板中间，或者是加设在轮胎胶板底面；骨架根据负载情况可以选择钢板、钢网、塑木板、纤维树脂板等。
所述一种托盘的制备方法如下：
第一步、剪裁：将废旧轮胎去除胎冠，然后裁成胎面胶条和胎侧胶片，对胎面胶条和胎侧胶片表面处理；
第二步：成型：将处理后的胎面胶条和由胎侧胶片冲压成的托盘支脚胶片涂胶后放入托盘模具中热压成型。
也可以在第二步成型前增加一步制法，即压板：将处理好的胎面胶条加设骨架，粘结后压成胶板。
本发明的有益效果是：由各种废旧轮胎如子午胎和斜交胎制成托盘，实现废物再利用，而且是直接利用，避免了二次污染，环保。托盘本身材质具有弹性、耐磨，在使用过程中起到缓冲作用，对机械、货物及场地等有保护功能，尤其对于电子产品等需防震的产品更为适合，而且与木制托盘相比还存在避免了检验检疫、保护森林资源等问题，本发明根据实际需要可做成各用形式的托盘，承载量大，在火车站、码头和工厂等货物中转地应用效果更为突出。
附图说明：
图1为托盘仰视图。
图2为带有骨架的胶板剖面图。
具体实施方式：
以下结合具体实施例对本发明作进一步描述，但不限于实施例范围。
实施例1
如图1所示普通结构的新型耐用托盘，采用废旧子午胎直接制成。第一步、剪裁：将废旧子午胎去除胎冠，然后裁成一片胎面胶条和两片胎侧胶片，对胎面胶条和胎侧胶片表面进行处理至一定粗糙度；
第二步：成型：将处理好的胎面胶条和由胎侧胶片冲压成的托盘支脚胶片涂胶，然后放入托盘模具中热压成型，胎面胶条构成托盘盘体1，由胎侧胶片冲压成的托盘支脚胶片构成托盘支脚2。
由此制得的托盘由于子午胎内有钢丝，不加设骨架，适合于承载量低的货物。
实施例2
新型耐用托盘，采用废旧斜交胎直接制成。第一步、剪裁：将废旧子午胎去除胎冠，然后裁成一片胎面胶条和两片胎侧胶片，并对胎面胶条和胎侧胶片表面进行处理；
第二步：压板：如图2所示，将处理好的胎面胶条3纵横交错叠放两层，中间加设钢网骨架4，粘结后压成胶板。
第三步：成型：胶板表面涂上未硫化胶浆，胎侧胶片冲压成托盘支脚胶片，放入模具中热压成型，胎面胶条构成托盘盘体，制得托盘。
实施例3
新型耐用托盘，采用废旧斜交胎直接制成。第一步、剪裁：将废旧子午胎去除胎冠，然后裁成一片胎面胶条和两片胎侧胶片，并对胎面胶条和胎侧胶片表面进行处理；
第二步：压板：将处理好的胎面胶条纵横交错叠放两层，粘结后压成胶板。
第三步：成型：胶板表面涂上未硫化胶浆，底面粘接钢板，胎侧胶片冲压成托盘支脚胶片，放入模具中热压成型，胎面胶条构成托盘盘体，支脚内还可以加设钢管，制得大承载量托盘。

Claims (7)

1、新型耐用托盘，其特征是：其是采用废旧轮胎直接制成。
2、根据权利要求1所述的新型耐用托盘，其特征是：其为废旧轮胎胶板加设骨架制成。
3、根据权利要求2所述的新型耐用托盘，其特征是：骨架加设在轮胎胶板中间，或者加设在轮胎胶板底面。
4、根据权利要求2或3所述的新型耐用托盘，其特征是：骨架为钢板、钢网、塑木板或纤维树脂板。
5、根据权利要求1所述的新型耐用托盘的制法：其特征是：
第一步、剪裁：将废旧轮胎去除胎冠，然后裁成胎面胶条和胎侧胶片，对胎面胶条和胎侧胶片表面处理；
第二步：成型：将处理后的胎面胶条和由胎侧胶片冲压成的托盘支脚胶片涂胶后放入托盘模具中热压成型。
6、根据权利要求5所述的新型耐用托盘的制法，其特征是：
在第二步成型前增加一步压板：将处理好的胎面胶条粘结后压成胶板。
7、根据权利要求6所述的新型耐用托盘的制法，其特征是：
压板：将处理好的胎面胶条加设骨架粘结后压成胶板。
CNB2005100456250A 2005-01-06 2005-01-06 一种托盘及其制法 Expired - Fee Related CN100366512C (zh)

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PCT/CN2005/002281 WO2006072204A1 (fr) 2005-01-06 2005-12-22 Procede de fabrication de palettes a partir de pneus uses et palettes fabriquees a l'aide de ce procede

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CN106005678A (zh) * 2016-06-23 2016-10-12 王传华 Pcb非金属材料钢塑复合板托盘、制备生产线及制备方法
CN110921102A (zh) * 2019-11-29 2020-03-27 安徽中物联创园区服务有限公司 一种物流卸料盘

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ITMC20080032A1 (it) * 2008-02-28 2009-08-29 Center Gomma Srl Bancale in gomma realizzato interamente con materiale di recupero proveniente dal settore pneumatici.
FR2963324B1 (fr) * 2010-07-27 2013-09-27 Msm Rubber La palette caoutchouc issue du recyclage de pneumatiques usages

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CN106005678A (zh) * 2016-06-23 2016-10-12 王传华 Pcb非金属材料钢塑复合板托盘、制备生产线及制备方法
CN110921102A (zh) * 2019-11-29 2020-03-27 安徽中物联创园区服务有限公司 一种物流卸料盘
CN110921102B (zh) * 2019-11-29 2022-03-29 安徽中物联创园区服务有限公司 一种物流卸料盘

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