CN1651897A - Glass nondestructive on-line tester - Google Patents
Glass nondestructive on-line tester Download PDFInfo
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- CN1651897A CN1651897A CN 200510056997 CN200510056997A CN1651897A CN 1651897 A CN1651897 A CN 1651897A CN 200510056997 CN200510056997 CN 200510056997 CN 200510056997 A CN200510056997 A CN 200510056997A CN 1651897 A CN1651897 A CN 1651897A
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- glass
- swivel nut
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Abstract
The present invention relates to a glass nondestructive on-line detection equipment. Said equipment includes the following main components: base, three suction cups, supporting frame, screw rod, turning handle, slide block, pressure transducer, acoustic emission ball pressure rammer and pressure receiving display and acoustic emission receiving control device. Said invention also provides the connection mode of all the above-mentioned components and working principle of said quipment.
Description
Technical field
The present invention relates to a kind of surveying instrument, particularly about a kind of by being connected of sucker and tested glass component, realize the glass nondestructive on-line tester that the glass under the service state is detected.
Background technology
Glass material is the important structured material of a class in the development of the national economy.Simultaneously, because its fragility, this class material also is the easiest generation burst accident, safe material least.Destruction and the inefficacy of glass component under arms, the overwhelming majority is owing to impacting or dynamic fatigue load or environmental corrosion cause factor such as strength retrogression to cause.For example damage of the windscreen surface of automobile, train and aircraft and destruction etc. often come from three kinds of forms: 1, accidental impact causes comminuted destruction; 2, the grit small energy impact produces crizzle or environmental corrosion and strength of parts and life-span is reduced; 3, micro-crack extension in the material or strength retrogression and the destruction that causes under the dynamic fatigue load.Along with glass component more and more widely application in the national defence and the development of the national economy, mechanical property and the research that influences the key scientific problems of military service function seem more urgent and important under its service state.
Yet, the glass component mechanical property under the state under arms can change with the multiple factors such as shape and size, environment and temperature of load form, structure, many states are laboratory and standard method equivalence fully, glass component (except the waste product) in particularly using does not have open defect and crackle in the surface usually, in this case, life prediction often can be estimated by the attenuation law of intensity under certain condition.And the estimation of residual life is undivided with harmless, on-line testing, if can measure the parameter such as residual elasticity modulus, residual strength of on-the-spot member and they over time, and the then serviceable life of measurable material and residual life.
Produce the theory of micro-crack about the ball press contacts according to the applicant, promptly utilize pressure ball roof pressure brittle material surface, when contact stress reaches a critical load relevant with material and pressure ball, can produce the i.e. hertz circumferential crack of annular micro-crack that naked eyes are difficult to observe at material surface, and send the imperceptible slight cracker of people's ear, acoustical signal when catching annular crack initiation, just can find and write down this critical load exactly, and after bringing critical load into the corresponding calculated formula, just can obtain the data such as local strength of material.In the prior art, the method of catching acoustical signal is that the sensor with Acoustic radiating instrument is placed on sample surfaces to be tested, when micro-crack takes place, when having acoustic emission signal to occur, place the sensor of sample surfaces can capture this signal, and will be presented on the Acoustic radiating instrument after its processing and amplifying, perhaps by buzzer warning, and then stop to load and the record critical load.Yet, glass under the service state can't be tested on existing experimental machine, also calibrate AE sensor can't be placed near near the ball pressure head on glass, therefore develop a kind of can be to glass component performances such as the reliability under the condition, the permanance equipment measuring and estimate under arms, for designing with structural design, material provides theoretical direction, and it is compiled into corresponding Optimal design and calculation machine software, have crucial meaning for the development that promotes new material.
Summary of the invention
At the problems referred to above, the purpose of this invention is to provide a kind of can the realization glass component under the service state is carried out Non-Destructive Testing, and easy to operate glass nondestructive online testing device.
For achieving the above object, the present invention takes following technical scheme: a kind of glass nondestructive on-line tester, it is characterized in that: it comprises a base, described base bottom is provided with three suckers, described base one side roof part is provided with a support, the vertical leading screw that wears on the described support, described leading screw top is provided with a turning handle, the slide block that the middle part connection one of described leading screw is mated by screw thread, at the fixedly connected pressure transducer of described slider bottom, the bottom of described pressure transducer connects an acoustic emission ball and presses pressure head, and described pressure transducer is pressed pressure head to be connected pressure by a lead respectively with the acoustic emission ball and received demonstration and acoustic emission receiving control device.
Described acoustic emission ball presses pressure head to comprise a pressure head, one calibrate AE sensor, one link block, one sheath and an end cap, the top of described link block is wholely set the cylinder of the described pressure transducer of a connection, described link block bottom is provided with a screw rod, a pressure ball is fixed by a swivel nut in described screw rod top, one end of described link block is provided with one group of screw, the end of described sheath and end cap is corresponding with described link block to be provided with one group of through hole respectively, described calibrate AE sensor is placed in the described sheath, described end cap lid is located at the openend of described sheath, by screw with described end cap, sheath and link block link into an integrated entity.
The end that described calibrate AE sensor contacts with described link block is coated with grease, and an end that contacts with described end cap is provided with cushion.
Swivel nut on the described screw rod be one group a plurality of, described pressure ball also is a plurality of of different-diameter, each described swivel nut is identical with the connecting portion of described screw rod, the outlet diameter that each swivel nut exposes described pressure ball is corresponding with corresponding described pressure ball diameter.
Corresponding slide rail and the chute that be provided with between described slide block and the described support with guide effect.
Described leading screw adopts acme thread.
Described pressure receives demonstration and the acoustic emission receiving control device is arranged in the box body.
Described pressure ball adopts a kind of in the ceramic bearing ball of 3～10mm or the tungsten-carbide ball.
The present invention is owing to take above technical scheme, it has the following advantages: 1, the present invention is owing to installed three suckers on base, when therefore using, sucker can be adsorbed on the glass surface of being on active service on any direction tightly, directly exert pressure by turning handle, and testing apparatus is separated with glass surface, not only operation is very easy, and realized the glass under the service state is carried out the purpose that mechanical property detects.2, the present invention is owing to be arranged on one near in the sheath of pressure head with calibrate AE sensor, when therefore using, as long as the link block that will be provided with pressure head is installed in the bottom of pressure transducer, just can be when pressure reaches critical load annular micro-crack takes place, capture acoustical signal by calibrate AE sensor rapidly, and stop to load buzzing by control device and report to the police, thereby write down the critical load value exactly, realization is to the residual elasticity modulus of the glass component under the service state, parameter and their time dependent Non-Destructive Testings such as residual strength, the serviceable life and the residual life of prediction material under the situation of not destroying glass component.3, leading screw of the present invention adopts trapezoid spiral, and drive slide block and pressure transducer moves downward by leading screw, particularly with corresponding slide rail and the chute of being provided with between slide block and the support, therefore pressure head can be all the time perpendicular to the survey glass surface in the time of can guaranteeing to detect, and when stopping to load, be in self-locking state, the error effect of having avoided manual operation to produce effectively.4, the present invention will comprise that the control section of pressure reception display and sound emission microphone two complete equipments is arranged in the box body, not only operation and easy to carry, and be convenient to unified operation and control.5, therefore the present invention can avoid the coarse signal attenuation that causes of surface in contact preferably because an end that is connected with link block at calibrate AE sensor is coated with grease; Simultaneously because an end that is connected with end cap at calibrate AE sensor is provided with cushion, thus guarantee end cap can with calibrate AE sensor tightly compacting on link block, further strengthen the reception of sensor.6, therefore the present invention can change different swivel nuts according to the pressure ball of different-diameter, and swivel nut is fixed on the same screw rod owing to be provided with a plurality of pressure balls of a plurality of swivel nuts and different-diameter.Structural volume of the present invention is little in light weight, and cost is low, measures accurately, stable performance, easy to operate, it can be widely used in glass, pottery, in the quality testing in material fields such as concrete, in particularly the mechanical property of large glass member under the service state being estimated.
Description of drawings
Fig. 1 is a structural representation of the present invention
Fig. 2 is the cross-sectional schematic of Fig. 1
Fig. 3 is that acoustic emission ball of the present invention is pressed the pressure head structure synoptic diagram
Fig. 4 is the A-A direction cut-open view of Fig. 3
Embodiment
As shown in Figure 1 and Figure 2, the present invention includes machinery loading device and control device two parts.Machinery loading device comprises a base 1 of being made up of the triangle member, three suckers 2 are set in the bottom of base 1, sucker 2 can be bought off-the-shelf on market, for the bead pressure head, the load-bearing capacity of general glass can not surpass 1000N, therefore buy the sucker 2 of three 500N suction, its bearing capacity is no problem.Side roof part at base 1 is provided with a support 3, and the vertical leading screw 4 that wears original position rotation is provided with a turning handle 5 at the top of leading screw 4 on support 3.Leading screw 4 can adopt acme thread, and it has stopping function preferably.By the slide block 6 of protruding bracket 3 forward that is threaded, the rotation of leading screw 4 can drive slide block 6 and move up and down along support 3 on leading screw 4, between slide block 6 and support 3 slide rail and the chute with guide effect can correspondingly be set.The fixedly connected pressure transducer 7 in slide block 6 bottoms can directly be fixed an acoustic emission ball and press pressure head 10 in the bottom of pressure transducer 7, the dop on the similar drilling machine also can be installed, and connects the acoustic emission ball again by dop then and presses pressure head 10.
Control device of the present invention comprises that the pressure transducer 7 and the pressure that connect by lead receive display, and the calibrate AE sensor 11 (as shown in Figure 3) and sound emission microphone two complete equipments that connect by lead, this two complete equipment is a prior art, production marketing is arranged on market, the present invention can purchase respectively, operate respectively during use, also the pressure reception display and the sound emission microphone of two kinds of products can be reequiped, the two is integrated in the control box body, and operation is controlled and is carried more convenient like this.
As shown in Figure 3, Figure 4, the acoustic emission ball presses pressure head 10 to comprise above-mentioned calibrate AE sensor 11, one balls pressure pressure head 12, one link blocks, 13, one sheaths 14 and an end cap 15.The top of link block 13 is wholely set a cylinder 16, in order to connect the dop that is provided with on pressure transducer 7 or the pressure transducer 7.In link block 13 bottoms one screw rod 17 is set, has a shrinkage pool, a pressure ball 18 is placed on the shrinkage pool, a swivel nut 19 of holding pressure ball 18 is covered on the outside of pressure ball 18, and swivel nut 19 is tightened on the screw rod 17 at the head of screw rod 17.One end end of link block 13 is provided with one group of four screw 20, corresponding with screw 20 on the sheath 14 four through holes 21 is set, and calibrate AE sensor 11 is close to link block 3 is placed in the sheath 14, and a gap 23 that wears lead 22 is set on sheath 14.Corresponding on the end cap 15 with four through holes 21, four through holes 24 also are set, four screws 25 are passed through hole 21,24 on end cap 15 and the sheath 14 after, be tightened in the screw 20 of link block 13, three 13,14,15 is fused.
In the foregoing description,, can be coated with vaseline or other lubricating oil at the end that calibrate AE sensor 11 contacts with link block 13, make calibrate AE sensor 11 be in contact with it better in order to make calibrate AE sensor 11 sensing better effects if.An end that contacts with end cap 15 at calibrate AE sensor 11 can be provided with cushions 26 such as sponge or rubber, is adjacent to link block 3 to guarantee calibrate AE sensor 11 in sheath 14, and then the acoustical signal of sending during the annular of seizure more promptly and accurately crack initiation.
In the foregoing description, the through hole 51 on the end cap 15 can be a stepped hole, when screw 25 passes end cap 15 like this, can crouch at the recess of stepped hole, makes monnolithic case of the present invention more attractive in appearance firmly.
In the foregoing description, pressure ball 18 and the swivel nut 19 that is used for fixing pressure ball 18 can be one group a plurality of, to change pressure ball 18 and swivel nut 19 according to different demands, each swivel nut 19 is identical with the connecting portion of screw rod 17, and the outlet diameter that each swivel nut 19 exposes pressure ball 18 is corresponding with corresponding pressure ball 18 diameters.Pressure ball 18 can adopt the ceramic bearing ball of 3～10mm, also can adopt the tungsten-carbide ball of 3～10mm.
When the present invention uses, earlier tested glass component surface and sucker bottom are wiped clean, again three suckers 2 are separately fixed on the tested glass component, open the power switch of control device, the LCD of control device can demonstrate current stress value, it is a lot of that the stress value that shows down as light condition departs from zero point, just make the numerical value zero clearing by reset key.The acoustic emission receiving key of start-up control device prepares to begin test then.Operating personnel rotate turning handle 5 lightly with hand, and leading screw 4 drives slide block 6 and moves down at leisure, and the pressure transducer 7 that is connected slide block 6 bottoms just drives the acoustic emission ball and presses pressure head 10 to load to tested member.In loading procedure, control device writes down simultaneously and shows each load value constantly, loads until control device and receives the sound signal that sends when tested component surface produces micro-crack, just stops to load.The load value that this timed unit shows is the critical load value, this load value constantly can be made mark and preservation, calculates in order to later inquiry and uses.
Claims (10)
1, a kind of glass nondestructive on-line tester, it is characterized in that: it comprises a base, described base bottom is provided with three suckers, described base one side roof part is provided with a support, the vertical leading screw that wears on the described support, described leading screw top is provided with a turning handle, the slide block that the middle part connection one of described leading screw is mated by screw thread, at the fixedly connected pressure transducer of described slider bottom, the bottom of described pressure transducer connects an acoustic emission ball and presses pressure head, and described pressure transducer is pressed pressure head to be connected pressure by a lead respectively with the acoustic emission ball and received demonstration and acoustic emission receiving control device.
2, a kind of glass nondestructive on-line tester as claimed in claim 1, it is characterized in that: described acoustic emission ball presses pressure head to comprise a pressure head, one calibrate AE sensor, one link block, one sheath and an end cap, the top of described link block is wholely set the cylinder of the described pressure transducer of a connection, described link block bottom is provided with a screw rod, a pressure ball is fixed by a swivel nut in described screw rod top, one end of described link block is provided with one group of screw, the end of described sheath and end cap is corresponding with described link block to be provided with one group of through hole respectively, described calibrate AE sensor is placed in the described sheath, described end cap lid is located at the openend of described sheath, by screw with described end cap, sheath and link block link into an integrated entity.
3, a kind of glass nondestructive on-line tester as claimed in claim 2 is characterized in that: the end that described calibrate AE sensor contacts with described link block is coated with grease, and an end that contacts with described end cap is provided with cushion.
4, a kind of glass nondestructive on-line tester as claimed in claim 2, it is characterized in that: the swivel nut on the described screw rod be one group a plurality of, described pressure ball also is a plurality of of different-diameter, each described swivel nut is identical with the connecting portion of described screw rod, and the outlet diameter that each swivel nut exposes described pressure ball is corresponding with corresponding described pressure ball diameter.
5, a kind of glass nondestructive on-line tester as claimed in claim 3, it is characterized in that: the swivel nut on the described screw rod be one group a plurality of, described pressure ball also is a plurality of of different-diameter, each described swivel nut is identical with the connecting portion of described screw rod, and the outlet diameter that each swivel nut exposes described pressure ball is corresponding with corresponding described pressure ball diameter.
6, as claim 1 or 2 or 3 or 4 or 5 described a kind of glass nondestructive on-line testers, it is characterized in that: corresponding slide rail and the chute that be provided with between described slide block and the described support with guide effect.
7, as claim 1 or 2 or 3 or 4 or 5 described a kind of glass nondestructive on-line testers, it is characterized in that: described leading screw adopts acme thread.
8, a kind of glass nondestructive on-line tester as claimed in claim 6 is characterized in that: described leading screw adopts acme thread.
9, as the described a kind of glass nondestructive on-line tester of claim 1～8, it is characterized in that: described pressure receives demonstration and the acoustic emission receiving control device is arranged in the box body.
10, as the described a kind of glass nondestructive on-line tester of claim 1～9, it is characterized in that: described pressure ball adopts a kind of in the ceramic bearing ball of 3～10mm or the tungsten-carbide ball.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100569973A CN1316240C (en) | 2005-03-25 | 2005-03-25 | Glass nondestructive on-line tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100569973A CN1316240C (en) | 2005-03-25 | 2005-03-25 | Glass nondestructive on-line tester |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1651897A true CN1651897A (en) | 2005-08-10 |
| CN1316240C CN1316240C (en) | 2007-05-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2005100569973A Active CN1316240C (en) | 2005-03-25 | 2005-03-25 | Glass nondestructive on-line tester |
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| CN (1) | CN1316240C (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101825535A (en) * | 2010-03-13 | 2010-09-08 | 株式会社村田制作所 | Breaking strength measuring apparatus and breaking strength measuring method |
| CN103630376A (en) * | 2013-11-22 | 2014-03-12 | 上海华龙测试仪器股份有限公司 | Vehicle transom window compression testing machine |
| CN106000926A (en) * | 2016-08-08 | 2016-10-12 | 芜湖长信科技股份有限公司 | Device for glass detection and sorting |
| CN107607617A (en) * | 2017-09-05 | 2018-01-19 | 滁州克莱帝玻璃科技有限公司 | A kind of refrigerator glass partition anti crack performance detection means |
| CN109204882A (en) * | 2018-08-13 | 2019-01-15 | 晨龙飞机（荆门）有限公司 | A kind of aircraft windshield safety monitoring device |
| CN111077020A (en) * | 2019-12-31 | 2020-04-28 | 中国建筑材料科学研究总院有限公司 | Device for measuring failure strength of flaky ceramic and using method thereof |
| CN113125270A (en) * | 2021-03-31 | 2021-07-16 | 彩虹集团（邵阳）特种玻璃有限公司 | Device for testing actual state of cover plate glass after internal tensile stress is broken and using method |
| CN115931548A (en) * | 2022-10-13 | 2023-04-07 | 荣梓华 | Young modulus determination method and device and electronic equipment |
| CN116660700A (en) * | 2023-07-26 | 2023-08-29 | 河北智恒电力科技有限公司 | Online monitoring equipment and method for ring main unit partial discharge and internal temperature and humidity |
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| SU1060987A1 (en) * | 1982-04-28 | 1983-12-15 | Предприятие П/Я Р-6681 | Glass micro strength determination method |
| CN2058753U (en) * | 1989-07-15 | 1990-06-27 | 华中理工大学 | Surface-brittleness testing machine |
| DE4134513C2 (en) * | 1991-10-18 | 1996-01-18 | Schade Kg | Method for checking the scratching behavior of molded parts, in particular motor vehicle glass panes |
| CN2223491Y (en) * | 1994-10-22 | 1996-03-27 | 西安交通大学 | Press fit instrument for coating |
| JPH08327523A (en) * | 1995-06-05 | 1996-12-13 | Sony Corp | Slide motion durability test device for recording medium |
| CN1392400A (en) * | 2002-08-09 | 2003-01-22 | 中国建筑材料科学研究院 | Non-destructive testing method and device for mechanical property of brittle material |
| CN1558203A (en) * | 2004-01-13 | 2004-12-29 | 中国建筑材料科学研究院 | Glass strength guarantee test method and application in glass detection thereof |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101825535A (en) * | 2010-03-13 | 2010-09-08 | 株式会社村田制作所 | Breaking strength measuring apparatus and breaking strength measuring method |
| CN101825535B (en) * | 2010-03-13 | 2012-12-26 | 株式会社村田制作所 | Breaking strength measuring apparatus and breaking strength measuring method |
| CN103630376A (en) * | 2013-11-22 | 2014-03-12 | 上海华龙测试仪器股份有限公司 | Vehicle transom window compression testing machine |
| CN103630376B (en) * | 2013-11-22 | 2016-04-13 | 上海华龙测试仪器股份有限公司 | A kind of sun roof pressure testing machine |
| CN106000926A (en) * | 2016-08-08 | 2016-10-12 | 芜湖长信科技股份有限公司 | Device for glass detection and sorting |
| CN107607617A (en) * | 2017-09-05 | 2018-01-19 | 滁州克莱帝玻璃科技有限公司 | A kind of refrigerator glass partition anti crack performance detection means |
| CN109204882A (en) * | 2018-08-13 | 2019-01-15 | 晨龙飞机（荆门）有限公司 | A kind of aircraft windshield safety monitoring device |
| CN109204882B (en) * | 2018-08-13 | 2020-01-24 | 晨龙飞机（荆门）有限公司 | Safety monitoring equipment for airplane windshield |
| CN111077020A (en) * | 2019-12-31 | 2020-04-28 | 中国建筑材料科学研究总院有限公司 | Device for measuring failure strength of flaky ceramic and using method thereof |
| CN113125270A (en) * | 2021-03-31 | 2021-07-16 | 彩虹集团（邵阳）特种玻璃有限公司 | Device for testing actual state of cover plate glass after internal tensile stress is broken and using method |
| CN115931548A (en) * | 2022-10-13 | 2023-04-07 | 荣梓华 | Young modulus determination method and device and electronic equipment |
| CN116660700A (en) * | 2023-07-26 | 2023-08-29 | 河北智恒电力科技有限公司 | Online monitoring equipment and method for ring main unit partial discharge and internal temperature and humidity |
| CN116660700B (en) * | 2023-07-26 | 2023-10-10 | 河北智恒电力科技有限公司 | Online monitoring equipment and method for ring main unit partial discharge and internal temperature and humidity |
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| CN1316240C (en) | 2007-05-16 |
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