Summary of the invention
In order to overcome weak point of the prior art, the objective of the invention is to carry out the revolution of an edge polisher---changing the wet-milling processing method is the dry-type processing method, provide a kind of dry-type processing methods and applications this add the Ceramic Tiles dry type edging beveler of formula method, in this beveler, changing manual feed is autofeed, to substitute the water-cooled edging beveler that generally uses at present.
In order to achieve the above object, the invention provides a kind of Ceramic Tiles dry-type processing method, described method comprises carries out edging to Ceramic Tiles earlier, again it is carried out refine, at last again the Ceramic Tiles of refine is carried out chamfering, it is characterized in that: be dry-type processing in described edging, refine and the chamfer process, need not add water or other coolings and lubricating fluid Ceramic Tiles.
The present invention also provides the Ceramic Tiles dry type edging beveler of this dry-type processing method of a kind of application, comprises frame; Be positioned at the crossbeam on the frame; Be positioned at the positioner of transmission device on the crossbeam, drive unit, pressure zone, centering, it is characterized in that described beveler also comprises:
A plurality of dry type edging bistriques are positioned on the frame;
A plurality of dry type refine bistriques are positioned on the direction of advance of Ceramic Tiles after the described dry type edging bistrique;
A plurality of dry type chamfering bistriques are positioned on the direction of advance of Ceramic Tiles after the described dry type refine bistrique;
A plurality of autofeed compensation arrangements link to each other with dry type edging bistrique, dry type refine bistrique respectively;
Electrical control cabinet is positioned on frame or the non-frame, is electrically connected the motion of control edging beveler with described transmission device, drive unit, pressure zone, centring and positioning means, dry grinding edging bistrique, dry grinding refine bistrique and dry grinding chamfering bistrique.
Dry type edging bistrique of the present invention comprises:
One dry type bistrique, it has a rotatable main shaft;
One dry type emery wheel is connected with the main shaft of described bistrique by connector;
One autofeed compensation arrangement, described bistrique are fastened on by connector on the access platform of described autofeed compensation arrangement, and described feed compensation arrangement is fixed on the crossbeam base plate;
One dust cover assembly is fixed on the crossbeam by connector.
Dry type refine bistrique of the present invention comprises
One dry type bistrique, it has a rotatable main shaft;
One dry type emery wheel is connected with the main shaft of described bistrique by connector;
One autofeed compensation arrangement, described bistrique are fastened on by connector on the access platform of described autofeed compensation arrangement, and described feed compensation arrangement is fixed on the crossbeam base plate;
One dust cover assembly is fixed on the crossbeam by connector.
Dry type chamfering bistrique of the present invention comprises:
One dry type bistrique, it has a rotatable main shaft;
One dry type emery wheel is connected with the main shaft of described bistrique by connector;
One dust cover assembly is fixed on the crossbeam by connector.
The dry type emery wheel that the present invention adopts is suitable for not having the cooling fluid rapid processing.
Autofeed compensation arrangement of the present invention comprises:
One feed compensation arrangement is fixed on the main frame crossbeam by the base plate on the device;
One control system is electrically connected with the feed compensation arrangement, is used to control described feed compensation arrangement and does straight line feed campaign.
In a word, the present invention adopts the dry type emery wheel that Ceramic Tiles is carried out edging, deburring, chamfering; Feed behind the abrasion of grinding wheel then realizes with the autofeed compensation arrangement.
The present invention compares with existing water-cooled processing method and water-cooled edging beveler and has the following advantages:
1. change wet-milling and be dry grinding, anhydrous work must not supplied water and drying device, both can economize on water, economize on electricity, improve working environment, can simplify working process again, shortens whole line length.
2. have emery wheel autofeed compensate function, the emery wheel feeding changes the personal monitoring, manually feed is the autofeed compensation, makes easy and simple to handle reliably, can save manually, reduces labor strength.
In sum, the present invention have compared with the prior art efficient height, energy consumption low, improve working environment, reduce the advantage of labour intensity.
The specific embodiment
Ceramic Tiles dry type edging beveler (see figure 1) of the present invention by frame 3, crossbeam 2, drive unit 1, transmission device 12, belt pressing device 9, centering body 10, positioner 11, edging bistrique 6, refine bistrique 5, chamfering bistrique 4, autofeed compensation arrangement 7, electrical control cabinet 13 and dust preventing component 8 totally 13 parts form.Frame 3 is a frame steel part structure, is used to support two crossbeams, and makes the forward and backward slip on its axis of guide of two crossbeams, opens a grade width to regulate crossbeam according to different ceramic tile dimensions.Crossbeam 2 is the steel part girder structure, is used for fixing all parts except that electrical control cabinet.Drive unit 1 is made up of motor, reductor, base, and the final drive shaft that drives transmission device 12 by reductor output rotates.Transmission device 12 is used to carry ceramic tile, be with and press brick with being with two cover power trains to constitute synchronously synchronously by main transmission, main transmission is with synchronously and is pressed brick with being with synchronously along same direction moving linearly, and band transmits and can not produce displacement by the strict guarantee ceramic tile in course of conveying synchronously.Belt pressing device 9 makes the compressing of steel pressure zone beam press brick with being with synchronously brick to be compressed by cylinder pressure, guarantees that brick is not subjected to displacement when grinding, and the size of thrust is controlled by adjusting cylinder pressure.Centering body 10 makes brick and emery wheel position, both sides keep centering by air cylinder driven, rack-and-pinion transmission, guarantees both sides bistrique stock removal unanimity, and the size of centering force is by adjusting cylinder pressure control.Positioner 11 is used to proofread and correct the position that enters the preceding brick of edging, guarantees that the brick that grinds is square.On refine bistrique 5 rotary main shafts dry type emery wheel is housed, adopts the cylinder feeding, the constant voltage grinding, its function is that refine is carried out on former limits that the edging bistrique is ground, to guarantee the consistent size of edging quality and brick, the quantity of refine bistrique is at least a pair of.Chamfering bistrique 4 is used the constant voltage Principles of Grinding and Cutting, by the dry grinding wheel rubbed brick sharp edge is carried out chamfering.Dust cover assembly 8 is used to prevent that grinding dust from overflowing contaminated environment, and by exhaust outlet dust is sent into cleaning shaft.Electrical control is realized by electrical control cabinet 13.
Wherein a kind of dry type emery wheel that the present invention adopts is seen Fig. 2.Emery wheel is fixed by connecting screw and grinding spindle.
The main shaft 21 of dry type edging bistrique (see figure 3) of the present invention is fixed on the sliding sleeve 23 by fore bearing 22, rear bearing 27, front-end of spindle is installed dry grinding emery wheel 100, the rear end is connected with the main shaft of motor 30 on being fixed on slop-on flange by yielding coupling 29, thereby realizes the rotation of main shaft; Sliding sleeve 23 is joined with the cylindrical shell cunning of bistrique seat 24, rotates to regulate worm screw 25 and drive worm gears 26 rotations, makes to regulate screw mandrel 28 and move vertically, and drags that sliding sleeve is forward and backward to be moved, to realize the fine setting of dry type emery wheel grinding position.
The platform 32 of autofeed compensation arrangement (see figure 4) of the present invention is supported on the guide rail 31, and workbench is connected with drive lead screw 34 by transmission screw 35 fixed thereon, and drive lead screw is supported on front-end bearing pedestal 33, the rear bearing block 36; Drive lead screw 34 is connected with the output shaft of decelerator 38 by shaft coupling 37; The input hole of decelerator then rigidly connects with the main shaft of motor 39, is converted to rectilinear motion thereby will rotatablely move, and realizes the feed compensate function.Described motor is the motor of stepper motor or other patterns.