CN1611336A - Dry processing method for ceramic brick and a dry edging and bevelling machine - Google Patents

Dry processing method for ceramic brick and a dry edging and bevelling machine Download PDF

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Publication number
CN1611336A
CN1611336A CN 200310103347 CN200310103347A CN1611336A CN 1611336 A CN1611336 A CN 1611336A CN 200310103347 CN200310103347 CN 200310103347 CN 200310103347 A CN200310103347 A CN 200310103347A CN 1611336 A CN1611336 A CN 1611336A
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China
Prior art keywords
dry type
bistrique
ceramic tiles
edging
dry
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CN 200310103347
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Chinese (zh)
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CN1275751C (en
Inventor
符绩绵
戴圣源
周文武
邓小明
夏宁
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Guangdong Kexinda Technology Co., Ltd.
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Kexinda Sci & Tech Co Ltd Foshan City
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Priority to CN 200310103347 priority Critical patent/CN1275751C/en
Publication of CN1611336A publication Critical patent/CN1611336A/en
Application granted granted Critical
Publication of CN1275751C publication Critical patent/CN1275751C/en
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Abstract

The present invention relates to a dry processing method ofm ceramic tile and a dry edging chamfering machine for processing ceramic tile by using said method. Said processing method comprises three produres of edging, finishing and chamfering, and the described three procedures have not need of adding water or other cooling lubricant solutions. The described dry edging and chamfering machine comprises machine frame, crossbeam positioned on the machine frame, transmission device, driving device, press belt, centring and positioning device positioned on the crossbeam, also includes several dry edging grinding heads, several finishing grinding heads, several chamfering grinding heads and several automatic feeding compensation device which are positioned on machine frame and an electric control cabinet.

Description

Ceramic Tiles dry-type processing method and a kind of dry type edging beveler
Technical field
The present invention relates to a kind of dry-type processing method and a kind of Ceramic Tiles dry type edging beveler that is used for Ceramic Tiles.
Background technology
In the manufacture field of Ceramic Tiles, present processing method all is to adopt cooling fluid to cool off and lubricate, and the edging beveler that is used for the Ceramic Tiles deep processing adopts diamond-impregnated wheel more, must add water cooling during grinding, simultaneously, after grinding is finished, to carry out air-dry and dedusting to the Ceramic Tiles that is stained with grinding and water, this just need be furnished with water supply and drying device, and water, power consumption consumption height are had relatively high expectations to waterproof, anticorrosion; In addition, because of the rate of wear of diamond-impregnated wheel slower, the wear working condition of its emery wheel is by the personal monitoring and carry out manual feed compensation, competency profiling to operating personnel is higher, event need provide a kind of dry dry-type processing method and use the dry type edging beveler that can carry out the autofeed compensation of this method.
Summary of the invention
In order to overcome weak point of the prior art, the objective of the invention is to carry out the revolution of an edge polisher---changing the wet-milling processing method is the dry-type processing method, provide a kind of dry-type processing methods and applications this add the Ceramic Tiles dry type edging beveler of formula method, in this beveler, changing manual feed is autofeed, to substitute the water-cooled edging beveler that generally uses at present.
In order to achieve the above object, the invention provides a kind of Ceramic Tiles dry-type processing method, described method comprises carries out edging to Ceramic Tiles earlier, again it is carried out refine, at last again the Ceramic Tiles of refine is carried out chamfering, it is characterized in that: be dry-type processing in described edging, refine and the chamfer process, need not add water or other coolings and lubricating fluid Ceramic Tiles.
The present invention also provides the Ceramic Tiles dry type edging beveler of this dry-type processing method of a kind of application, comprises frame; Be positioned at the crossbeam on the frame; Be positioned at the positioner of transmission device on the crossbeam, drive unit, pressure zone, centering, it is characterized in that described beveler also comprises:
A plurality of dry type edging bistriques are positioned on the frame;
A plurality of dry type refine bistriques are positioned on the direction of advance of Ceramic Tiles after the described dry type edging bistrique;
A plurality of dry type chamfering bistriques are positioned on the direction of advance of Ceramic Tiles after the described dry type refine bistrique;
A plurality of autofeed compensation arrangements link to each other with dry type edging bistrique, dry type refine bistrique respectively;
Electrical control cabinet is positioned on frame or the non-frame, is electrically connected the motion of control edging beveler with described transmission device, drive unit, pressure zone, centring and positioning means, dry grinding edging bistrique, dry grinding refine bistrique and dry grinding chamfering bistrique.
Dry type edging bistrique of the present invention comprises:
One dry type bistrique, it has a rotatable main shaft;
One dry type emery wheel is connected with the main shaft of described bistrique by connector;
One autofeed compensation arrangement, described bistrique are fastened on by connector on the access platform of described autofeed compensation arrangement, and described feed compensation arrangement is fixed on the crossbeam base plate;
One dust cover assembly is fixed on the crossbeam by connector.
Dry type refine bistrique of the present invention comprises
One dry type bistrique, it has a rotatable main shaft;
One dry type emery wheel is connected with the main shaft of described bistrique by connector;
One autofeed compensation arrangement, described bistrique are fastened on by connector on the access platform of described autofeed compensation arrangement, and described feed compensation arrangement is fixed on the crossbeam base plate;
One dust cover assembly is fixed on the crossbeam by connector.
Dry type chamfering bistrique of the present invention comprises:
One dry type bistrique, it has a rotatable main shaft;
One dry type emery wheel is connected with the main shaft of described bistrique by connector;
One dust cover assembly is fixed on the crossbeam by connector.
The dry type emery wheel that the present invention adopts is suitable for not having the cooling fluid rapid processing.
Autofeed compensation arrangement of the present invention comprises:
One feed compensation arrangement is fixed on the main frame crossbeam by the base plate on the device;
One control system is electrically connected with the feed compensation arrangement, is used to control described feed compensation arrangement and does straight line feed campaign.
In a word, the present invention adopts the dry type emery wheel that Ceramic Tiles is carried out edging, deburring, chamfering; Feed behind the abrasion of grinding wheel then realizes with the autofeed compensation arrangement.
The present invention compares with existing water-cooled processing method and water-cooled edging beveler and has the following advantages:
1. change wet-milling and be dry grinding, anhydrous work must not supplied water and drying device, both can economize on water, economize on electricity, improve working environment, can simplify working process again, shortens whole line length.
2. have emery wheel autofeed compensate function, the emery wheel feeding changes the personal monitoring, manually feed is the autofeed compensation, makes easy and simple to handle reliably, can save manually, reduces labor strength.
In sum, the present invention have compared with the prior art efficient height, energy consumption low, improve working environment, reduce the advantage of labour intensity.
Description of drawings
Below just concrete structure of the present invention be described in conjunction with the accompanying drawings.
Fig. 1 is an external form schematic diagram of the present invention.
Fig. 2 is a dry type emery wheel outline drawing of the present invention.
Fig. 3 is a dry type edging bistrique overall structure schematic diagram of the present invention.
Fig. 4 is an autofeed compensation arrangement overall structure schematic diagram of the present invention.
The specific embodiment
Ceramic Tiles dry type edging beveler (see figure 1) of the present invention by frame 3, crossbeam 2, drive unit 1, transmission device 12, belt pressing device 9, centering body 10, positioner 11, edging bistrique 6, refine bistrique 5, chamfering bistrique 4, autofeed compensation arrangement 7, electrical control cabinet 13 and dust preventing component 8 totally 13 parts form.Frame 3 is a frame steel part structure, is used to support two crossbeams, and makes the forward and backward slip on its axis of guide of two crossbeams, opens a grade width to regulate crossbeam according to different ceramic tile dimensions.Crossbeam 2 is the steel part girder structure, is used for fixing all parts except that electrical control cabinet.Drive unit 1 is made up of motor, reductor, base, and the final drive shaft that drives transmission device 12 by reductor output rotates.Transmission device 12 is used to carry ceramic tile, be with and press brick with being with two cover power trains to constitute synchronously synchronously by main transmission, main transmission is with synchronously and is pressed brick with being with synchronously along same direction moving linearly, and band transmits and can not produce displacement by the strict guarantee ceramic tile in course of conveying synchronously.Belt pressing device 9 makes the compressing of steel pressure zone beam press brick with being with synchronously brick to be compressed by cylinder pressure, guarantees that brick is not subjected to displacement when grinding, and the size of thrust is controlled by adjusting cylinder pressure.Centering body 10 makes brick and emery wheel position, both sides keep centering by air cylinder driven, rack-and-pinion transmission, guarantees both sides bistrique stock removal unanimity, and the size of centering force is by adjusting cylinder pressure control.Positioner 11 is used to proofread and correct the position that enters the preceding brick of edging, guarantees that the brick that grinds is square.On refine bistrique 5 rotary main shafts dry type emery wheel is housed, adopts the cylinder feeding, the constant voltage grinding, its function is that refine is carried out on former limits that the edging bistrique is ground, to guarantee the consistent size of edging quality and brick, the quantity of refine bistrique is at least a pair of.Chamfering bistrique 4 is used the constant voltage Principles of Grinding and Cutting, by the dry grinding wheel rubbed brick sharp edge is carried out chamfering.Dust cover assembly 8 is used to prevent that grinding dust from overflowing contaminated environment, and by exhaust outlet dust is sent into cleaning shaft.Electrical control is realized by electrical control cabinet 13.
Wherein a kind of dry type emery wheel that the present invention adopts is seen Fig. 2.Emery wheel is fixed by connecting screw and grinding spindle.
The main shaft 21 of dry type edging bistrique (see figure 3) of the present invention is fixed on the sliding sleeve 23 by fore bearing 22, rear bearing 27, front-end of spindle is installed dry grinding emery wheel 100, the rear end is connected with the main shaft of motor 30 on being fixed on slop-on flange by yielding coupling 29, thereby realizes the rotation of main shaft; Sliding sleeve 23 is joined with the cylindrical shell cunning of bistrique seat 24, rotates to regulate worm screw 25 and drive worm gears 26 rotations, makes to regulate screw mandrel 28 and move vertically, and drags that sliding sleeve is forward and backward to be moved, to realize the fine setting of dry type emery wheel grinding position.
The platform 32 of autofeed compensation arrangement (see figure 4) of the present invention is supported on the guide rail 31, and workbench is connected with drive lead screw 34 by transmission screw 35 fixed thereon, and drive lead screw is supported on front-end bearing pedestal 33, the rear bearing block 36; Drive lead screw 34 is connected with the output shaft of decelerator 38 by shaft coupling 37; The input hole of decelerator then rigidly connects with the main shaft of motor 39, is converted to rectilinear motion thereby will rotatablely move, and realizes the feed compensate function.Described motor is the motor of stepper motor or other patterns.

Claims (11)

1. Ceramic Tiles dry-type processing method, described method comprises carries out edging to Ceramic Tiles earlier, again it is carried out refine, at last again the Ceramic Tiles of refine is carried out chamfering, it is characterized in that: be dry-type processing in described edging, refine and the chamfer process, need not add water or other coolings and lubricating fluid Ceramic Tiles.
2. Ceramic Tiles dry-type processing method according to claim 1, it is characterized in that, in edging, refine, routine angle process, directly Ceramic Tiles is carried out grinding with emery wheel, the dust that grinding produced is blocked in outside the bistrique by dust preventing component, removes with dust arrester then.
3. a Ceramic Tiles dry type edging beveler of using Ceramic Tiles dry-type processing method comprises frame; Be positioned at the crossbeam on the frame; Be positioned at transmission device, drive unit, pressure zone, centring and positioning means on the crossbeam; Electrical control cabinet with described transmission device, drive unit, positioner are electrically connected is characterized in that: described Ceramic Tiles dry type edging beveler also comprises:
At least one dry type edging bistrique is fixed on the described frame;
At least one dry type refine bistrique is positioned on the direction of advance of Ceramic Tiles after the described dry type edging bistrique;
At least one dry type chamfering bistrique is positioned on the direction of advance of Ceramic Tiles after the described dry type refine bistrique.
4. Ceramic Tiles dry type edging beveler according to claim 3 is characterized in that, described dry type edging bistrique comprises:
One dry type bistrique, it has a rotatable main shaft;
One dry type emery wheel is connected with the main shaft of described bistrique by connector;
One autofeed compensation arrangement, described bistrique are fastened on by connector on the access platform of described autofeed compensation arrangement, and described feed compensation arrangement is fixed on the crossbeam base plate;
One dust cover assembly is fixed on the crossbeam by connector.
5. Ceramic Tiles dry type edging beveler according to claim 4, it is characterized in that, described dry type bistrique comprises: main shaft, sliding sleeve, motor, bistrique seat and worm and gear transmission component, wherein said main shaft by bearing fixing on sliding sleeve, front-end of spindle is installed emery wheel, and the rear end is connected with the main shaft of motor on being fixed on the sliding sleeve flange by a shaft coupling; The cylindrical shell cunning of sliding sleeve and bistrique seat is joined, in the worm and gear assembly, utilize adjusting handle can regulate worm screw and drive the worm gear rotation, and make by the screw on the worm gear and to regulate screw mandrel and move vertically, thereby drag sliding sleeve forward and backward moving in the cylindrical shell of bistrique seat, to realize the adjustment of dry type emery wheel grinding position.
6. Ceramic Tiles dry type edging beveler according to claim 4 is characterized in that: described dust cover assembly comprises the labyrinth type part that is provided with emery wheel link place on the main shaft, the sealing ring that is positioned at the dust cover on the bistrique sleeve and is positioned at mainshaft bearing cap.
7. Ceramic Tiles dry type edging beveler according to claim 3 is characterized in that described dry type refine bistrique comprises
One dry type bistrique, it has a rotatable main shaft;
One dry type emery wheel is connected with the main shaft of described bistrique by connector;
One dust cover assembly is fixed on the crossbeam by connector.
8. Ceramic Tiles dry type edging beveler according to claim 3 is characterized in that, described dry type chamfering bistrique comprises:
One dry type bistrique, it has a rotatable main shaft;
One dry type emery wheel is connected with the main shaft of described bistrique by connector;
One dust cover assembly is fixed on the crossbeam by connector.
9. Ceramic Tiles dry type edging beveler according to claim 4, it is characterized in that: described autofeed compensation arrangement comprises:
One feed compensation arrangement is fixed on the main frame crossbeam by the base plate on the device;
One control system is electrically connected with the feed compensation arrangement, is used to control described feed compensation arrangement and does straight line feed campaign and control its depth of cut.
10. Ceramic Tiles dry type edging beveler according to claim 9 is characterized in that: described feed compensation arrangement comprises that one is fixed on the base plate on the main frame crossbeam; Be fixed on two line slideways on the base plate; One is fixed on the decelerator on the base plate; One transmission component that links to each other with decelerator; One access platform that links to each other with transmission component, the rotation of the motor that described transmission component will link to each other with decelerator changes the rectilinear motion of access platform into; Fixing dry type bistrique on the described access platform, during work, described motor drives transmission component by decelerator, and drives access platform by transmission component and do straight line feed campaign along guide rail.
11. Ceramic Tiles dry type edging beveler according to claim 10, it is characterized in that: described motor is the motor of stepper motor or other patterns.
CN 200310103347 2003-10-29 2003-10-29 Dry processing method for ceramic brick and a dry edging and bevelling machine Expired - Fee Related CN1275751C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200310103347 CN1275751C (en) 2003-10-29 2003-10-29 Dry processing method for ceramic brick and a dry edging and bevelling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200310103347 CN1275751C (en) 2003-10-29 2003-10-29 Dry processing method for ceramic brick and a dry edging and bevelling machine

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CN1611336A true CN1611336A (en) 2005-05-04
CN1275751C CN1275751C (en) 2006-09-20

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100352602C (en) * 2005-06-01 2007-12-05 广东科达机电股份有限公司 Grinding production process for glazed brick
CN105215816A (en) * 2015-10-09 2016-01-06 广东赛因迪科技股份有限公司 A kind of roughing equipment for ceramic tile
CN108555723A (en) * 2018-06-22 2018-09-21 佛山石湾鹰牌陶瓷有限公司 Can quickly edging edging device and tile edge production system
CN108555722A (en) * 2018-06-22 2018-09-21 河源市东源鹰牌陶瓷有限公司 Stable edging device and tile edge production system
CN108581706A (en) * 2018-06-22 2018-09-28 鹰牌陶瓷实业(河源)有限公司 Tile edge production system
CN108581705A (en) * 2018-06-22 2018-09-28 佛山石湾鹰牌陶瓷有限公司 The adjustable edging device of the amount of feeding and tile edge production system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100352602C (en) * 2005-06-01 2007-12-05 广东科达机电股份有限公司 Grinding production process for glazed brick
CN105215816A (en) * 2015-10-09 2016-01-06 广东赛因迪科技股份有限公司 A kind of roughing equipment for ceramic tile
CN108555723A (en) * 2018-06-22 2018-09-21 佛山石湾鹰牌陶瓷有限公司 Can quickly edging edging device and tile edge production system
CN108555722A (en) * 2018-06-22 2018-09-21 河源市东源鹰牌陶瓷有限公司 Stable edging device and tile edge production system
CN108581706A (en) * 2018-06-22 2018-09-28 鹰牌陶瓷实业(河源)有限公司 Tile edge production system
CN108581705A (en) * 2018-06-22 2018-09-28 佛山石湾鹰牌陶瓷有限公司 The adjustable edging device of the amount of feeding and tile edge production system
CN108555723B (en) * 2018-06-22 2024-03-26 佛山石湾鹰牌陶瓷有限公司 Edging device capable of edging rapidly and ceramic tile edging production system

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Publication number Publication date
CN1275751C (en) 2006-09-20

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Owner name: GUANGDONG KEXINDA TECHNOLOGY CO., LTD.

Free format text: FORMER NAME OR ADDRESS: KEXINDA SCI. + TECH. CO., LTD., FOSHAN CITY

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Address after: No. 13, No. three, No. 1, pine industry area, ring suburbs, Chancheng District, Foshan, Guangdong, China

Patentee after: Guangdong Kexinda Technology Co., Ltd.

Address before: Floor two, hung King Building, Fenjiang South Road, Foshan, Guangdong

Patentee before: Kexinda Sci. & Tech. Co., Ltd., Foshan City

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Granted publication date: 20060920

Termination date: 20121029