CN1603489A - Air-conditioning fiber pure spinning or blended spinning mixed color spinning yarn and production method thereof - Google Patents

Air-conditioning fiber pure spinning or blended spinning mixed color spinning yarn and production method thereof Download PDF

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Publication number
CN1603489A
CN1603489A CN 200410068074 CN200410068074A CN1603489A CN 1603489 A CN1603489 A CN 1603489A CN 200410068074 CN200410068074 CN 200410068074 CN 200410068074 A CN200410068074 A CN 200410068074A CN 1603489 A CN1603489 A CN 1603489A
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China
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air
spinning
yarn
conditioning fiber
conditioning
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CN 200410068074
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CN100425750C (en
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孙伟挺
周金宝
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Zhejiang Huafu Top Dyed Yarn Melange Co ltd
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Zhejiang Huafu Top Dyed Yarn Melange Co ltd
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Abstract

A kind of air-conditioning fiber pure spinning or blending mixed color spinning yarn and its production method, its technological process is: dyeing fibers, processing spinnability of dyed air-conditioning fibers, weighing materials, mixing materials, blowing, carding, combining, doubling, roving, spinning and spooling. The single yarn and the folded yarn of which the spinning number is 10 Ne-45 Ne of the mixed color spun yarn; the content of the hollow adjusting fiber in the blended yarn is 35-100%, and the content of the fine cotton or the long cotton is 0-65%; the single yarn twist is 400-1100T/m, and the plied yarn twist is 210-1100T/m. The air conditioning fiber blended color blended yarn produced by the invention reaches the national standard, and the fabric woven by the yarn has the advantages of flat and smooth cloth cover, good drapability, comfortable and soft wearing, moisture absorption and air permeability, and good color fastness.

Description

Air-conditioning fiber is pure to be spun or the blended color spinning yarn and the production method thereof of blending
Technical field
The present invention relates to a kind of air-conditioning fiber pure spin or with the blended color spinning yarn of other fiber blend.
Background technology
The Outlast air-conditioning fiber is a kind of polyacrylonitrile fibre with thermal conditioning function, uses the temperature-sensitive phase-change material of microcapsules parcel in the fiber, and this material has and can absorb the function of storage and release heat with the form of latent heat.It can solid-state liquid state transform mutually in variations in temperature, therefrom reaches the effect of heat absorption heat release.Therefore corresponding reaction is made in the variation of environment temperature on skin to external world, and variations in temperature is had cushioning effect.Air-conditioning fiber can be applicable on all kinds of ready-made clothes and the accessories, comprises underwear, T-shirt, nightwear, cap, gloves, socks, shoes, jacket, raincoat and coat etc., can satisfy the pursuit of comfortableization, leisureization, and vast potential for future development is arranged.But conventional spinning method, color dullness behind the base dyeing yarn of producing can not adapt to the needs of consumer personalityization, and yarn strength is not high, has limited the application of this fiber yet.
Summary of the invention
The purpose of this invention is to provide that a kind of air-conditioning fiber is pure to be spun or the blended color spinning yarn of blending, contain air-conditioning fiber 35%~100%, medium staple cotton or long-staple cotton 0~65% in the resultant yarn, adopt this yarn color abundant, brute force adapts to high speed garden machine or straight-bar machines processing fully, knit the fabric of making and to give full play to the premium properties of air-conditioning fiber, enrich people's life requirement.Medium staple cotton or long-staple cotton are used to remedy the not high weakness of air-conditioning fiber yarn strength.
Described air-conditioning fiber is pure to be spun or the blended color spinning yarn of blending is the yarn that the fiber by different colours forms by blended colour yarn.Spinning count is single thread or the strand of 10S~45S, air-conditioning fiber 35~100%, medium staple cotton or long-staple cotton 0~65% in the blended yarn, and single twist is 400~1100T/m, strand twist is 210~1000T/m.The effect of long-staple cotton is to remedy the pure lower weakness of blended single yarn brute force of spinning of air-conditioning fiber.For the fabric that this yarn is knitted make has good wearability, also can in blended colour yarn, add spandex filament, make the air-conditioning fiber look and spin spandex core-spun yarn.
Technological process of the present invention is: stock-dye, the processing of dyeing air-conditioning fiber spinnability, weighing, batch mixing, blowing, comb and parallel cotton fibers prior to spinning, head also, two also, three also (toning complementary color), rove, spun yarn, winders, strand also needs winder behind doubling and twisting machine again.
Concrete spinning process is as follows:
1. according to product requirement, various fibers are dyeed, make fiber have various satisfactory color.Simultaneously the air-conditioning fiber after the dyeing being carried out spinnability handles.The acrylic fibers spinning oil dilutes with condensed water in 1: 6~8 ratio, presses 0.5~0.6% of air-conditioning fiber weight to oil mass and controls, and vexed putting after 24 hours used after the dyeing air-conditioning fiber oil supply;
2. the loose stock dyeing process characteristic of air-conditioning fiber the following is, and at 90 ℃~100 ℃ * 40min, adds scouring agent 2~3g/l and carries out concise; After the concise overflow, add the cation dyes of having melted, be warmed up to 80 ℃~100 ℃ with 1 ℃~2 ℃/min, (determine heating rate and hold warm temperature and time by color) holds temperature 40~60min, adds acetic acid and regulates between pH value to 3.5~6, holds temperature and finishes.Release temperature to 60 ℃~70 ℃ with 1 ℃~2 ℃/min, carry out discharge opeing then, 60 ℃~80 ℃ * 10min of post processing water condition get final product for 2~3 times.
3. according to the product colour requirement, match the ratio of different colours fiber, take by weighing various fibers in the dry weight ratio;
4. it is mixed that the air-conditioning fiber of the different colours that will take by weighing and combing look cotton are carried out in accordance with regulations the shop layer, if lot volume in material input is bigger, then is divided into several portions and mixes;
5. after raw material mixes well,, carry out further mixed and quantitative rolling in the cotton cleaning process sabot.It quantitatively is 350~450 gram/rice that lap is done, and lap length is 30~40 meters;
On carding machine with colour mixture lap combing slivering.It quantitatively is/5 meters of 18~22 grams that the carded sliver is done, 17~24 rev/mins of doffer speeds;
7. carry out three roads and close drawing-off on drawing frame, make ribbon quantitatively consistent, bar is done evenly, and fiber is parallel straight.Doing quantitatively is/5 meters of 14~21 grams, and number of doubling is 6~8,5.5~8.5 times of drawing-offs, the speed of a motor vehicle 250~350m/min; The low and middle-grade controls of reel cage pressure;
8. drawing-off becomes rove on Speed frames, suitably reduces the twist, reduces the speed of a motor vehicle, avoids overweight reel cage pressurization, to prevent breaking of microcapsules.Rove is done/10 meters of quantitative 3~6 grams, 5~12 times of drawing-offs, twist factor 60~100,600~1000 rev/mins of ingot speed;
9. on fine spining machine, be spun into spun yarn.Suitably reduce the speed of a motor vehicle, reel cage pressurization pressure regulation piece color is green (middle-grade pressure).To prevent breaking of microcapsules, phase-change material overflows and loses air conditioning function.Spun yarn is done/100 meters of quantitative 0.98~5.9 grams, 15~35 times of drawing-offs, the twist 400~1100T/m, 8000~15000 rev/mins of ingot speed;
Can after adding spandex filament on the fine spining machine that process is transformed, be spun into spandex core-spun yarn.Spandex filament drafting multiple is 2.5~4.5 times;
10. go up the tapered tube of network yarn at automatic winder (Auto Coner-338).900~1400 meters/minute of winding speeds;
11. on twisting machine, carry out doubling twisting.The twist 210~1000T/m, 7000~11000 rev/mins of ingot speed;
12. go up the tapered tube of network yarn at automatic winder (Auto Coner-338) again.800~1400 meters/minute of winding speeds;
Air-conditioning fiber blended color spinning yarn of the present invention, be up to state standards, by its woven fabric, cloth cover is smooth, bright and clean, and drapability is good, and comfortable and easy to wear, soft, moisture absorption is breathed freely, COLOR FASTNESS is good, detect by U.S. Outlast company, the dyed and spinning processing of air-conditioning fiber, its air-conditioning effect is in full force and effect.
The specific embodiment
Below specify the present invention by three embodiment.
The processing process of described embodiment is: stock-dye, the processing of dyeing air-conditioning fiber spinnability, weighing, batch mixing, blowing, comb and parallel cotton fibers prior to spinning, head also, two also, three also, rove, spun yarn, winder.After described winding process, again through also twisting with the fingers and winder.
In dyeing air-conditioning fiber spinnability treatment process, the acrylic fibers spinning oil dilutes with condensed water in 1: 7~8 ratio, presses 0.6% of air-conditioning fiber weight then and adds profit, and vexed the putting after 24 hours of dyeing air-conditioning fiber used.
Wherein the loose stock dyeing technology of air-conditioning fiber is, at 90 ℃~100 ℃ * 40min, adds scouring agent 2~3g/l and carries out concise; After the concise overflow, add the cation dyes of having melted, be warmed up to 80 ℃~100 ℃ with 1 ℃~2 ℃/min, (determine heating rate and hold warm temperature and time by color) holds temperature 40~60min, adds acetic acid and regulates between pH value to 3.5~6, holds temperature and finishes.Release temperature to 60 ℃~70 ℃ with 1 ℃~2 ℃/min, carry out discharge opeing then, 60 ℃~80 ℃ * 10min of post processing water condition get final product for 2~3 times.
Air-conditioning fiber blended color spinning yarn embodiment table:
Embodiment Span Embodiment one Embodiment two Embodiment three
The yarn ratio Air-conditioning fiber 35~100%, long-staple cotton 0~65% Air-conditioning fiber 100% Air-conditioning fiber 35% long-staple cotton 65% Air-conditioning fiber 60% long-staple cotton 40%
The single thread number ??10S~40S 28S ??40S ??32S
The strand number ??10S/2/40S/2 28S/2 ??40S/2 ??/
Single twist ??400~1000T/m 733 ??900 ??780
Strand twist ??210~1000T/m 380 ??480 ??/
Air-conditioning fiber blended color spinning yarn embodiment technological design table:
Flow process Technological parameter Span Embodiment one Embodiment two Embodiment three
Preliminary treatment Air-conditioning fiber regain (%) ????7-11 ??9-10 ??7-8 ??8-9
Air-conditioning fiber oil content (%) ????0.6~0.9 ??0.8 ??0.6 ??0.7
Vexed putting the time (hour) ????24~48 ??30 ??24 ??36
Blowing Regain (%) ????8~11 ??9-10 ??7-8 ??7-8
Lap is done quantitatively (gram/rice) ????300--400 ??380 ??343 ??361
Lap length (rice) ????35~40 ????36 ????36 ????36
Comb and parallel cotton fibers prior to spinning The carded sliver is done quantitatively (restraining/5 meters) ????18~22 ????20 ????14.2 ????18.8
Regain (%) ????6-8 ????7-8 ????6-7 ????6-7
Doffer speed (rev/min) ????17~24 ????22 ????18 ????22
Drafting (three roads also close) Do quantitatively (restraining/5 meters) ????12~22 ????20.5 ????13.4 ????22
Number of doubling (root) ????8 ????8 ????8 ????8
Drafting multiple ????8--9 ????8 ????8.89 ????8.56
The speed of a motor vehicle (m/min) ????200~350 ????320 ????260 ????200
Rove Do quantitatively (restraining/10 meters) ????3.0~6.0 ????5.20 ????3.89 ????4.98
Drafting multiple ????5--9 ????7.90 ????7.09 ????6.88
Twist coefficient ????90~120 ????90 ????111 ????100
Ingot speed (rev/min) ????600~1000 ????729 ????900 ????760
Spun yarn Do quantitatively (restraining/100 meters) ????0.98~5.9 ????2.068 ????1.365 ????1.728
Drafting multiple ????20~35 ????26 ????29.93 ????30.30
The twist (T/m) ????400~1000 ????733 ????890 ????780
Ingot speed (rev/min) ????12000~15000 ????13000 ????14000 ????13853
Winder Winding speed (rice/minute) ????1000~1400 ????1300 ????1100 ????1200
Twist thread The twist (T/m) ????210~1000 ????380 ????480 ????/
Ingot speed (rev/min) ????9000~13000 ????10566 ????11000 ????/
The air-conditioning fiber blended color spinning yarn that above-mentioned three embodiment produce, be up to state standards, by its woven fabric, cloth cover is smooth, bright and clean, and drapability is good, and comfortable and easy to wear, soft, moisture absorption is breathed freely, COLOR FASTNESS is good, detect by U.S. Outlast company, the dyed and spinning processing of air-conditioning fiber, its air-conditioning effect is in full force and effect.

Claims (6)

1, a kind of air-conditioning fiber is pure spins or the blended color spinning yarn production method of blending, it comprises following technological process: stock-dye, the processing of dyeing air-conditioning fiber spinnability, weighing, batch mixing, blowing, comb and parallel cotton fibers prior to spinning, head also, two also, three also, rove, spun yarn, winder, twist thread, winder, described three and technology in conjunction with the toning complementary color, contain air-conditioning fiber 35%~100%, long-staple cotton 0~65% in the resultant yarn of producing.
2, air-conditioning fiber according to claim 1 is pure spins or the blended color spinning yarn production method of blending, it is characterized in that: in the described dyeing, adopt cation dyes, and 80 ℃~100 ℃ of temperature, regulating pH value with acetic acid is 3.5~6 weak acidic condition.
3, air-conditioning fiber according to claim 1 and 2 is pure spins or the blended color spinning yarn production method of blending, it is characterized in that: in described dyeing air-conditioning fiber spinnability treatment process, the acrylic fibers spinning oil dilutes with condensed water in 1: 6~8 ratio, press 0.5~0.6% of air-conditioning fiber weight to oil mass and control, vexed the putting after 24 hours of dyeing air-conditioning fiber used.
4, air-conditioning fiber according to claim 1 and 2 is pure spins or the blended color spinning yarn production method of blending, it is characterized in that: in the spinning process, low and middle-grade pressure are all adopted in drafting, rove, the pressurization of spinning process reel cage.
5, air-conditioning fiber according to claim 1 and 2 is pure spins or the blended color spinning yarn production method of blending, it is characterized in that: in spinning according to the different cultivars requirement, adding specification is 20D~70D spandex filament, make the air-conditioning fiber look and spin spandex core-spun yarn, the drafting multiple of described spandex silk is 3~4 times, 7000~15000 rev/mins of spun yarn spindle speeds.
6, a kind of air-conditioning fiber is pure spins or the blended color spinning yarn of blending, it is characterized in that: the described method of arbitrary claim is made in the employing claim 1 to 5, its spinning count is single thread and the strand of 10Ne~45Ne, air-conditioning fiber 35~100% in the blended yarn, long-staple cotton 0~65%, single twist is 400~1100T/m, and strand twist is 210~1000T/m.
CNB2004100680745A 2004-11-11 2004-11-11 Outlast fiber pure spinning or blended spinning mixed color yarn and production method thereof Active CN100425750C (en)

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CN101787598A (en) * 2010-03-19 2010-07-28 浙江理工大学 Phase-changing and temperature-regulating blended yarn and production process thereof
CN1970862B (en) * 2005-11-23 2010-08-11 丹阳市丹盛纺织有限公司 Air-conditioning fiber fabric and process for producing same
CN101982583A (en) * 2010-10-25 2011-03-02 山东昊龙集团有限公司 Method for spinning blended yarns with outlast air-conditioning fibers/Newdal fibers
CN101671901B (en) * 2009-09-17 2011-05-18 宁波雅戈尔毛纺织染整有限公司 Fabrication method of worsted fabric with function of temperature adjustment
CN102154761A (en) * 2011-03-29 2011-08-17 浙江舒美特纺织有限公司 Multi-element commingled yard comfortable leisure fabric and production process thereof
CN102191612A (en) * 2010-03-02 2011-09-21 上海嘉乐股份有限公司 Production method capable of resisting pilling and looping for polyester knitting bulky sgraffito fabric
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CN103290573A (en) * 2013-06-05 2013-09-11 西安工程大学 Blended yarn of air-conditioning fiber and cotton fiber/cotton-type chemical fiber and spinning method
CN103498245A (en) * 2013-09-05 2014-01-08 吴江秦邦纺织有限公司 Elastic fabric with good shaping performance
CN103734931A (en) * 2013-12-09 2014-04-23 苏州禄千纺织咨询服务有限公司 Moisture absorption and attemperation raincoat and raincoat bag
CN104088060A (en) * 2014-06-12 2014-10-08 苏州大学 Temperature adjustment type spun silk blended fabric and preparation method thereof
CN105040212A (en) * 2015-07-28 2015-11-11 南通大学 Outlast temperature-adaptable fiber blended yarn and production method thereof
CN110295427A (en) * 2019-07-02 2019-10-01 江苏工程职业技术学院 A kind of production method of the intelligent thermoregulating colour-spun yarns of shallow coffee clouding effect
CN110295428A (en) * 2019-05-17 2019-10-01 南通世纪天虹纺织有限公司 A kind of spinning process of-II type complex yarn of polyester-viscose blended twin-core
CN111041681A (en) * 2019-11-27 2020-04-21 广东智益纺织科技有限公司 Temperature-sensing-adjustable knitted fabric and production process thereof

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Cited By (21)

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Publication number Priority date Publication date Assignee Title
CN1970862B (en) * 2005-11-23 2010-08-11 丹阳市丹盛纺织有限公司 Air-conditioning fiber fabric and process for producing same
CN101671901B (en) * 2009-09-17 2011-05-18 宁波雅戈尔毛纺织染整有限公司 Fabrication method of worsted fabric with function of temperature adjustment
CN102191612A (en) * 2010-03-02 2011-09-21 上海嘉乐股份有限公司 Production method capable of resisting pilling and looping for polyester knitting bulky sgraffito fabric
CN101787598B (en) * 2010-03-19 2013-05-29 浙江理工大学 Phase-changing and temperature-regulating blended yarn and production process thereof
CN101787598A (en) * 2010-03-19 2010-07-28 浙江理工大学 Phase-changing and temperature-regulating blended yarn and production process thereof
CN101982583A (en) * 2010-10-25 2011-03-02 山东昊龙集团有限公司 Method for spinning blended yarns with outlast air-conditioning fibers/Newdal fibers
CN101982583B (en) * 2010-10-25 2011-12-28 山东昊龙集团有限公司 Method for spinning blended yarns with outlast air-conditioning fibers/Newdal fibers
CN102154761A (en) * 2011-03-29 2011-08-17 浙江舒美特纺织有限公司 Multi-element commingled yard comfortable leisure fabric and production process thereof
CN102154761B (en) * 2011-03-29 2012-07-04 浙江舒美特纺织有限公司 Multi-element commingled yard comfortable leisure fabric and production process thereof
CN102772080A (en) * 2011-05-30 2012-11-14 上海水星家用纺织品股份有限公司 Temperature-adjusting warm-keeping quilt core and temperature-adjusting warm-keeping quilt with same
CN102817131A (en) * 2012-08-30 2012-12-12 无锡嘉德纺织制品有限公司 Cotton fiber dyed spun yarn and preparation method thereof
CN103290573B (en) * 2013-06-05 2016-05-25 西安工程大学 The spinning method for genuine of air-conditioning fiber and cotton fiber/viscose fiber blended yarn
CN103290573A (en) * 2013-06-05 2013-09-11 西安工程大学 Blended yarn of air-conditioning fiber and cotton fiber/cotton-type chemical fiber and spinning method
CN103498245A (en) * 2013-09-05 2014-01-08 吴江秦邦纺织有限公司 Elastic fabric with good shaping performance
CN103734931A (en) * 2013-12-09 2014-04-23 苏州禄千纺织咨询服务有限公司 Moisture absorption and attemperation raincoat and raincoat bag
CN104088060A (en) * 2014-06-12 2014-10-08 苏州大学 Temperature adjustment type spun silk blended fabric and preparation method thereof
CN105040212A (en) * 2015-07-28 2015-11-11 南通大学 Outlast temperature-adaptable fiber blended yarn and production method thereof
CN105040212B (en) * 2015-07-28 2017-06-13 南通大学 Outlast temperature-regulating fibers mixed yarn and its production method
CN110295428A (en) * 2019-05-17 2019-10-01 南通世纪天虹纺织有限公司 A kind of spinning process of-II type complex yarn of polyester-viscose blended twin-core
CN110295427A (en) * 2019-07-02 2019-10-01 江苏工程职业技术学院 A kind of production method of the intelligent thermoregulating colour-spun yarns of shallow coffee clouding effect
CN111041681A (en) * 2019-11-27 2020-04-21 广东智益纺织科技有限公司 Temperature-sensing-adjustable knitted fabric and production process thereof

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