Summary of the invention
The present invention will provide a kind of permeable crystalline waterproofing material, solve concrete impervious, water resistance is relatively poor, and problem of cracks often takes place, and solves the low problem of water-proof material early strength.
The technical scheme of cementitious capillary waterproofing material of the present invention is characterized in that: with cement main raw material,
Cement content is the 50-65% of gross weight,
All the other components are: yellow soda ash and calcium chloride active material 2-14.5%,
Methylcellulose thickener 3.5-8.0%,
Citric Acid, usp, Anhydrous Powder retardant 2.0-4.5%,
Levigate quartz sand 20-40%.
Have in the above-mentioned active material Sodium Fluoride 0.2-0.6%,
Sodium aluminate 0.3-0.5%,
The composition of sodium sulfate 0.2-0.6% one or both or three kinds wherein.
The optimum addition of above-mentioned three kinds of active materials is respectively: Sodium Fluoride 0.2%, sodium aluminate 0.4%, sodium sulfate 0.4%.
The fineness of above-mentioned levigate quartz sand is that dioxide-containing silica is more than 85% between the square hole sieve size 0.15mm-0.075mm.
The production technique of this cementitious capillary waterproofing material is characterized in that processing step is as follows:
(1), cement is sieved by square hole size 0.25mm;
(2), active material is sieved by square hole size 0.315mm;
(3), all raw material accurately measures by proportioning;
(4), the order of pressing cement, thickening material, active material, retardant, levigate quartz sand, drop in the mixer and stir;
(5), from mixer discharging, packing, measure, seal, finished product.
The constructional method of this permeable crystalline waterproofing material is characterized in that: dry powder of the present invention directly is sprinkling upon the concrete surface of newly building, and the press polish of wiping one's face is used for concrete placement face, the impervious waterproof of concrete structure.
The constructional method of this permeable crystalline waterproofing material, it is characterized in that: the ratio of dry powder water of the present invention in water cement ratio 0.22-0.30 stirred, brush the concrete structure basal plane of doing impervious waterproof at need then, treat brushing for the first time wipe one's face and condense after remake second time.
Beneficial effect: cementitious capillary waterproofing material of the present invention has improved concrete impervious, water resistance and stability and weather resistance.It and other material compatible fabulous, to concrete surface do, wet no requirement (NR), be fit to the concrete of complex construction.Constructional method is simple, the saving of labor, laborsaving, construction period is very short, comprehensive cost is low.For concrete self less than the crack below the 0.4mm, this material can both be repaired voluntarily, this material is penetrated into the inside concrete 100-150mm degree of depth, react with concrete, produce infiltration enduringly, crystallization and stimulating activity reaction, impel reactant crystallization, expansion, strengthen concrete impervious, moisture effect, waterproof effect is permanent.For increasing early strength, in active material, also can add the composition of Sodium Fluoride, sodium aluminate, sodium sulfate one or both or three kinds wherein, make the present invention can quicken chemical reaction, shorten time of coagulation, accelerating construction progress, Sodium Fluoride can also remedy the deficiency of yellow soda ash purity.The present invention produces, transports, uses whole process pollution-free, and harmless to the person, physical and mechanical property detects as follows:
Sequence number | Test subject | Performance index |
????11 | Measured value |
????1 | Stability | Qualified | Qualified |
????2 | Time of coagulation | Presetting period (min) 〉= | ????55 |
Final setting time (h)≤ | ????2.40 |
????3 | Folding strength (MPa) 〉= | ????7d | ????4.90 |
????28d | ????6.80 |
????4 | Ultimate compression strength (MPa) 〉= | ????7d | ????18.00 |
????28d | ????26.00 |
????5 | Wet basis face cohesive strength (MPa) 〉= | ????1.2 |
????6 | Impervious pressure (28d) (MPa) 〉= | ????1.2 | ????1.4 |
????7 | For the second time impervious pressure (56d) (MPa) 〉= | ????0.8 | ????1.0 |
????8 | Osmotic pressure ratio (28d) 〉= | ????300 | ????350 |
The test of GB18445-2001 11 types is pressed by national building materials test center, meets the requirements.
Be applicable to impervious, waterproof constructions such as vault, tunnel, subway, pond, swimming pool, square, roof, toilet.
Embodiment
Embodiment one: contain cement and active material, thickening material, retardant, packing material in the cementitious capillary waterproofing material of the present invention, impervious, the waterproof of concrete or concrete structure that is used for newly building.Its per 100 parts of mass ratioes are: 56.0 parts of cement; 5.5 parts in yellow soda ash; 4.0 parts in calcium chloride; 6.5 parts of methylcellulose gum; 3.0 parts of citric acids; 25.0 parts of quartz sands.
This cementitious capillary waterproofing material production craft step is as follows:
(1), cement sieves with the 0.25mm square hole sieve;
(2), yellow soda ash, calcium chloride, citric acid sieve with the 0.315mm square hole sieve;
(3), quartz sand sieves with the 0.20mm square hole sieve;
(4), pack in proper order by mass ratio, cement, methylcellulose gum, yellow soda ash, calcium chloride, citric acid, quartz sand and stir 30min in the mixer;
(5), from mixer discharge hole for discharge, packing, measure, go out finished product.
Use water cement ratio 0.22-0.30 during use, stir with tap water or tap water, the brushing concrete surface, the young concrete surface is spread this material 0.8-1.2 and is pressed kg/m
2Real.
Embodiment two: the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are cement 50-65%.Cement is a kind of in the silicate that (contains 42.5 grades) more than 42.5 grades or the ordinary Portland cement.
The content of above-mentioned active material is: yellow soda ash 3.0-7.5%, calcium chloride 2.5-6.0%;
The content of above-mentioned methylcellulose thickener is 3.5-8.0%;
The content of above-mentioned Citric Acid, usp, Anhydrous Powder retardant is 2.0-4.5%;
The content of above-mentioned quartz sand stopping composition is the dry levigated quartz sand of 20-40%, crosses the 0.15-0.075mm square hole sieve, and dioxide-containing silica is more than 85%.
Waterproof construction method of the present invention is 1.: dry powder of the present invention directly is sprinkling upon the concrete surface of newly building, is used for concrete placement face, the press polish of wiping one's face, the impervious waterproof of concrete structure.
Waterproof construction method of the present invention is 2.: the ratio of dry powder water of the present invention in water cement ratio 0.22-0.30 stirred, brushes the concrete structure basal plane of doing impervious waterproof at need then, treat brushing for the first time wipe one's face and condense after remake second time.
Embodiment three: the content that the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are silicate cement 59%, yellow soda ash 3%, calcium chloride 3%, methylcellulose thickener is 3%, the content of Citric Acid, usp, Anhydrous Powder retardant is 2%, the content of quartz sand stopping composition is 30%.
Embodiment four: the content that the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are cement 52%, yellow soda ash 5%, calcium chloride 5%, methylcellulose thickener is 8%, the content of Citric Acid, usp, Anhydrous Powder retardant is 2%, the content of quartz sand stopping composition is 28%.
Embodiment five: the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are that the content of cement 57%, yellow soda ash 7%, calcium chloride 4% methylcellulose thickener is 6%, the content of Citric Acid, usp, Anhydrous Powder retardant is 4%, the content of quartz sand stopping composition is 22%.
Embodiment six: the content that the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are cement 56%, calcium chloride 6%, yellow soda ash 3%, methylcellulose thickener is 4%, the content of Citric Acid, usp, Anhydrous Powder retardant is 3%, the content of quartz sand stopping composition is 28%.
Embodiment seven: the content that the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are cement 54%, yellow soda ash 6.8%, calcium chloride 3%, Sodium Fluoride 0.2%, methylcellulose thickener is 5%, the content of Citric Acid, usp, Anhydrous Powder retardant is 3%, the content of quartz sand stopping composition is 28%.
Embodiment eight: the content that the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are ordinary Portland cement 52%, yellow soda ash 6.7%, calcium chloride 4%, Sodium Fluoride 0.3%, methylcellulose thickener is 8%, the content of Citric Acid, usp, Anhydrous Powder retardant is 3%, the content of quartz sand stopping composition is 26%.
Embodiment nine: the content that the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are ordinary Portland cement 50%, yellow soda ash 7.3%, calcium chloride 5%, Sodium Fluoride 0.3%, sodium aluminate 0.4%, methylcellulose thickener is 4%, the content of Citric Acid, usp, Anhydrous Powder retardant is 3%, the content of quartz sand stopping composition is 30%.
Embodiment ten: the content that the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are ordinary Portland cement 55%, yellow soda ash 7%, calcium chloride 3%, sodium aluminate 0.5%, sodium sulfate 0.5%, methylcellulose thickener is 7%, the content of Citric Acid, usp, Anhydrous Powder retardant is 3%, the content of quartz sand stopping composition is 24%.
Embodiment 11: the content that the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are ordinary Portland cement 60%, yellow soda ash 5.6%, calcium chloride 4%, sodium aluminate 0.4%, methylcellulose thickener is 5%, the content of Citric Acid, usp, Anhydrous Powder retardant is 3%, the content of quartz sand stopping composition is 22%.
Embodiment 12: the content that the per 100 parts of quality mixture ratios of cementitious capillary waterproofing material of the present invention are ordinary Portland cement 60%, yellow soda ash 4%, calcium chloride 6%, sodium sulfate 0.4%, methylcellulose thickener is 4%, the content of Citric Acid, usp, Anhydrous Powder retardant is 4.6%, the content of quartz sand stopping composition is 23%.