CN102464476A - Cement-based permeable crystallization type waterproof coating - Google Patents

Cement-based permeable crystallization type waterproof coating Download PDF

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Publication number
CN102464476A
CN102464476A CN2010105460925A CN201010546092A CN102464476A CN 102464476 A CN102464476 A CN 102464476A CN 2010105460925 A CN2010105460925 A CN 2010105460925A CN 201010546092 A CN201010546092 A CN 201010546092A CN 102464476 A CN102464476 A CN 102464476A
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China
Prior art keywords
cement
crystallization type
type water
proofing paint
water proofing
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CN2010105460925A
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Chinese (zh)
Inventor
傅惠明
王飞
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SHANGHAI GAOKE BUILDING WATERPROOF COATING FACTORY
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SHANGHAI GAOKE BUILDING WATERPROOF COATING FACTORY
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Priority to CN2010105460925A priority Critical patent/CN102464476A/en
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Abstract

The invention relates to a cement-based capillary crystalline waterproof coating, which comprises 50-65% of Portland cement, 5-15% of sodium carbonate and calcium chloride active materials, 2-5% of citric acid, 2-7% of a regulator, 20-40% of quartz silica sand and 1% of fluorosilicic acid by weight. Compared with the prior art, the invention has the advantages of good anti-permeability and waterproof effects, strong base layer change resistance, effective automatic base layer crack repair and the like. The optimal weight percentage of each component in the preferred scheme is as follows: 60.1% of Portland cement, 7.3% of sodium carbonate and calcium chloride active materials, 2.6% of citric acid, 2% of a regulator, 27% of quartz silica sand and 1% of fluorosilicic acid.

Description

Cement based penetration crystallization type water proofing paint
Technical field
The present invention relates to a kind of construction work and use material, especially relate to a kind of cement based penetration crystallization type water proofing paint that is used for concrete structure building.
Background technology
In construction work, many buildingss all have the requirement of water proof anti-seepage; Yet the cement impervious water resistance of normal concrete is relatively poor, and water can be through the micropore permeation of concrete cement.Therefore, the upstream face or the back side that are employed in normal concrete in the general construction are isolated the water source with materials such as waterproof roll, coating more, and this construction technology is more numerous and diverse, and waterproof effect also is difficult for guaranteeing.Have yet and adopt rigidity inner waterproofing structure, yet its crack resistance is poor, whole holes that can not effect a radical cure vesicular structure and to fissured healing, waterproof effect is not good enough and the waterproof cost high.Adopt cement based penetration crystallization type water proofing paint in addition; This coating can guarantee water resistance; Reduced the waterproof cost again, however its in use mostly mixes the back and brushes on concrete surface with water, fill up the comparison difficulty for what concrete surface had a slight crack.
Summary of the invention
The object of the invention is exactly to fill up concrete surface slight crack difficulty and a kind of impervious good water-proof effect is provided in order to overcome existing cement based penetration crystallization type water proofing paint; Anti-basic unit changing capability is strong, can repair the cement based penetration crystallization type water proofing paint of basic unit's slight crack effectively automatically.
The object of the invention can be realized through following technical scheme: a kind of cement based penetration crystallization type water proofing paint comprises following component by weight percentage:
Silicate cement 50~65%,
Yellow soda ash and calcium chloride active material 5~15%,
Hydrocerol A 2~5%,
Regulator 2~7%,
Quartzy silica sand 20~40%,
Fluorine silicon wafer acid 1%.
The optimum weight per-cent of each component that comprises in the described cement based penetration crystallization type water proofing paint is:
Silicate cement 60.1%,
Yellow soda ash and calcium chloride active material 7.3%,
Hydrocerol A 2.6%,
Regulator 2%,
Quartzy silica sand 27%,
Fluorine silicon wafer acid 1%.
Also contain Sodium Fluoride 2~9%, sodium sulfate 2~9% in described yellow soda ash and the calcium chloride active material.
Described silicate cement is that strength grade is 52.5 silicate cement.
Said quartzy silica sand is 40~100 orders.
Described regulator is slaked lime or water reducer.
Described water reducer is an anhydrous sodium metasilicate.
Compared with prior art, beneficial effect of the present invention is following:
1, in cement hydration process; Bioactive molecule is water-soluble; Under the osmosis of water, be carrier with water and bring the space of coating and basic unit into water, form insoluble complicated and confused shape crystallization in that concrete micropore and kapillary transmission are full; Be combined into integral body with concrete, stop water and objectionable impurities from all directions;
2, the active substance in the masterbatch is under the effect of catalyzer, continuous unreacted cement particle and the relatively poor material of crystallization completely in the activation concrete, and it takes place hydration in catalysis once more;
As long as 3 have water to exist, it just can constantly play katalysis, makes the further crystallization of silicate material in the concrete, plays waterproof, reinforcement, protection action of steel bars;
When 4, anhydrous; Activeconstituents keeps stationary state, and when contacting with water, above-mentioned chemical action just can repeat to take place; Be to produce secondary crystal, have the function of automatic reparation crackle at basic unit's fault location after the active substance of coated sealing is met water, anti-basic unit changing capability is strong.
5, use the impervious pressure of the basic units such as lean concrete grout, sand-cement slurry and concrete of this coating to strengthen 200-500 doubly, prolong work-ing life, can not reduce intensity, has permanent effect.
Embodiment
Below in conjunction with specific embodiment the present invention is elaborated.
Embodiment one: cement based penetration crystallization type water proofing paint of the present invention comprises following component by weight percentage: silicate cement 52%, yellow soda ash and calcium chloride active material 10%, Hydrocerol A 5%, regulator 5%, quartzy silica sand 27%, fluorine silicon wafer acid 1%.
Embodiment two: cement based penetration crystallization type water proofing paint of the present invention comprises following component by weight percentage: silicate cement 65%, yellow soda ash and calcium chloride active material 8.6%, Hydrocerol A 2.6%, regulator 2.8%, quartzy silica sand 20%, fluorine silicon wafer acid 1%.
Embodiment three: cement based penetration crystallization type water proofing paint of the present invention comprises following component by weight percentage: silicate cement 50%, yellow soda ash and calcium chloride active material 5%, Hydrocerol A 2%, regulator 2%, quartzy silica sand 40%, fluorine silicon wafer acid 1%.
Embodiment four: cement based penetration crystallization type water proofing paint of the present invention comprises following component by weight percentage: silicate cement 55.5%, yellow soda ash and calcium chloride active material 15%, Hydrocerol A 2.5%, regulator 4%, quartzy silica sand 22%, fluorine silicon wafer acid 1%.
Embodiment five: cement based penetration crystallization type water proofing paint of the present invention comprises following component by weight percentage: silicate cement 54%, yellow soda ash and calcium chloride active material 5.6%, Hydrocerol A 2.4%, regulator 7%, the quartzy silica sand 30% of 40~100 purposes, fluorine silicon wafer acid 1%.
The preferred intensity grade is 52.5 the silicate cement and the quartzy silica sand of 40~100 orders (0.5-0.25mm) among the above embodiment; Wherein regulator can be selected slaked lime or water reducer for use according to the difference in season, the preferred anhydrous sodium metasilicate of water reducer; Can also contain Sodium Fluoride 2~9%, sodium sulfate 2~9% in yellow soda ash and the calcium chloride active material.
Embodiment six: the cement based penetration crystallization type water proofing paint masterbatch basic recipe of preferred 15% volume that adopts is in the cement based penetration crystallization type water proofing paint product of the present invention:
Starting material Specification Weight percent (%)
Silicate cement P.O?52.5 14
Hydrocerol A Powder, anhydrous 17.3
Yellow soda ash and calcium chloride active material Powder, anhydrous 48.7
Anhydrous sodium metasilicate Powder, modulus are 2.5 13.3
The acid of fluorine silicon wafer Powder, anhydrous 6.7
The formula for a product that adopts above-mentioned masterbatch to produce:
Starting material Specification Weight percent (%)
Masterbatch Said ratio 15
Silicate cement P.O?52.5 58
Quartzy silica sand 40~100 orders 27
Conclusion can know that this cement based penetration crystallization type water proofing paint comprises following component by weight percentage: silicate cement 60.1%, yellow soda ash and calcium chloride active material 7.3%, Hydrocerol A 2.6%, the anhydrous sodium metasilicate 2% as regulator, quartzy silica sand 27%, fluorine silicon wafer acid 1%.
This masterbatch acting as in this cement based penetration crystallization type water proofing paint is penetrated in the cement matrix, meets water generates stable crystalline body, stops up aquaporin; Accelerate the speed of cement concrete internal crystallization regeneration; Reduce the base material reaction, make in the concrete alkali content because of using admixture not raise.
Embodiment seven: adopt the masterbatch 150kg among the embodiment six, strength grade is the silicate cement 500kg more than 42.5, double-quick cement (world) 80kg, acid resistance 60~80 purpose silica sand 270kg; After above-mentioned all material stirred 50 minutes, emit stirrer bottom material 50kg after, again this is emitted the 50kg bed material and drops into stirrer and mix blowing can after 20 minutes.
This product is through the check of national building materials Industrial buildings water-proof material product quality supervision and inspection test center, and quality product meets the performance requriements of I type coating among the GB/18445-2001.Test result is following:
Figure BSA00000347889100041
Final set h The positive and negative 10min of benchmark value Qualified
7 The finished product folding strength 3 days, Mpa Benchmark value positive and negative 0.2 Qualified
8 Finished product ultimate compression strength 3 days, Mpa Benchmark value positive and negative 0.5 Qualified
Use the concrete of this cement based penetration crystallization type water proofing paint can bear the head 4 (3.9Mpa) of 390m, it belongs to typical body water-proof material, has good waterproof effect.The cement based penetration crystallization type water proofing paint that uses the preparation of this masterbatch in the Shanghai World's Fair performing art centre, oriental art center, Shanghai; Xi'an, the Chengdu tunnel of awaiting a subway; Dalian rail rapid transit system, center, transport hub, Hongqiao Airport, railway station, Shanghai, Shanghai Underground 12; Be widely used in No. 13 key state projects such as line, receive the consistent favorable comment of domestic and international expert deeply.
More than water, material during cement based penetration crystallization type water proofing paint mix among each embodiment than being 0.26~0.3, generally get 0.28; The volume that increases yellow soda ash can shorten time of coagulation, but can reduce fluidity of slurry; Can increase fluidity of slurry through increasing the Hydrocerol A volume, prolong time of coagulation; Mixed material should fully stir, and can obtain best application property and water resistance; The maximum particle diameter of silica sand can be regulated according to the purposes of waterproof paint; The ratio of silica sand is adjusted according to the sand grating of being purchased.
More than cement based penetration crystallization type water proofing paint among each embodiment when using, in cement hydration process, bioactive molecule is water-soluble; Under the osmosis of water; Being carrier with water brings the space of coating and basic unit into water, along with pH value descends, under the catalysis of cement (silicate); Active substance is progressively polymerization in the hole of coating and basic unit, in concrete micropore and the insoluble complicated and confused shape crystallization of the full formation of kapillary transmission.The acicular structure that the complicated and confused shape xln that active substance produced is a free-running property, thus concrete intensity can not be improved because of the filling of xln, but, cause xln water insoluble because macromole or high molecular xln contain more hydrophobic grouping.Like this, water-fast xln can strengthen the liquid anti-permeability performance of team of basic unit greatly to the filling of basic unit's defective, and reaches good block-water effect.Simultaneously, the active substance in the masterbatch under the effect of catalyzer, continuous unreacted cement particle and the relatively poor material of crystallization completely in the activation concrete, it takes place hydration in catalysis once more; As long as there is water to exist, it just can constantly play katalysis, makes the further crystallization of silicate material in the concrete, plays waterproof, reinforcement, protection action of steel bars.When anhydrous, activeconstituents keeps stationary state, and when contacting with water, the active substance of coated sealing produces secondary crystal, has the function of automatic reparation crackle at basic unit's fault location after meeting water, and anti-basic unit changing capability is strong; Because the crystallization velocity of the curing speed specific activity material of cement is fast; The active matter of a part is by shutoff not polymerization or only produce oligomeric phenomenon in the cement based coating, in case cracking appears in cement basic layer, under moisture conditions; Active material discharges automatically; Can bring in the crack with water once more, further polymerization produces the passage of stable xln with shutoff water, and water resistance increases in time and strengthens.
Use the impervious pressure of the basic units such as lean concrete grout sand-cement slurry and concrete of above-mentioned cement based penetration crystallization type water proofing paint to strengthen 200-500 doubly, prolong work-ing life, can not reduce intensity, has permanent effect.

Claims (7)

1. cement based penetration crystallization type water proofing paint, it is characterized in that: described cement based penetration crystallization type water proofing paint comprises following component by weight percentage:
Silicate cement 50~65%,
Yellow soda ash and calcium chloride active material 5~15%,
Hydrocerol A 2~5%,
Regulator 2~7%,
Quartzy silica sand 20~40%,
Fluorine silicon wafer acid 1%.
2. a kind of cement based penetration crystallization type water proofing paint according to claim 1 is characterized in that: each weight percentages of components that comprises in the described cement based penetration crystallization type water proofing paint is:
Silicate cement 60.1%,
Yellow soda ash and calcium chloride active material 7.3%,
Hydrocerol A 2.6%,
Regulator 2%,
Quartzy silica sand 27%,
Fluorine silicon wafer acid 1%.
3. a kind of cement based penetration crystallization type water proofing paint according to claim 1 and 2 is characterized in that: also contain Sodium Fluoride 2~9%, sodium sulfate 2~9% in described yellow soda ash and the calcium chloride active material.
4. a kind of cement based penetration crystallization type water proofing paint according to claim 1 and 2 is characterized in that: described silicate cement is that strength grade is 52.5 silicate cement.
5. a kind of cement based penetration crystallization type water proofing paint according to claim 1 and 2 is characterized in that: said quartzy silica sand is 40~100 orders.
6. a kind of cement based penetration crystallization type water proofing paint according to claim 1 and 2 is characterized in that: described regulator is slaked lime or water reducer.
7. a kind of cement based penetration crystallization type water proofing paint according to claim 6 is characterized in that: described water reducer is an anhydrous sodium metasilicate.
CN2010105460925A 2010-11-16 2010-11-16 Cement-based permeable crystallization type waterproof coating Pending CN102464476A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102786275A (en) * 2012-08-25 2012-11-21 广东韶钢松山股份有限公司 Cement-based infiltration crystalline waterproof material
CN103833299A (en) * 2014-01-22 2014-06-04 刘启东 Efficient cement-based capillary crystalline waterproof coating
CZ306535B6 (en) * 2014-06-09 2017-03-01 České vysoké učení technické v Praze, Fakulta stavební, Katedra konstrukcí pozemních staveb A method of rehabilitation of masonry made of sand-lime bricks
CN106746941A (en) * 2016-11-10 2017-05-31 过冬 A kind of cement based penetration crystallization type water proofing paint
CN107285673A (en) * 2017-07-10 2017-10-24 杭州帕赫节能科技发展有限公司 A kind of cement-base concrete water-repellent paint and its preparation and application
CN107399921A (en) * 2017-08-23 2017-11-28 浙江裕洋隧道管片制造有限公司 A kind of permeable crystalline waterproofing material and its application method
CN107619219A (en) * 2017-08-15 2018-01-23 泰州克罗米德机械设备有限公司 permeable composition for building
CN108675715A (en) * 2018-05-25 2018-10-19 日照港集团有限公司 Permeable crystallization type sea port dock anticorrosive paint and preparation method thereof
CN109704661A (en) * 2019-03-04 2019-05-03 上海会当防水材料有限公司 A kind of cement based penetration crystallization type water proofing paint
CN111807791A (en) * 2020-07-28 2020-10-23 中铁隧道局集团有限公司 Self-healing type cement-based permeable crystallization waterproof coating and preparation method thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102786275A (en) * 2012-08-25 2012-11-21 广东韶钢松山股份有限公司 Cement-based infiltration crystalline waterproof material
CN102786275B (en) * 2012-08-25 2014-12-31 广东韶钢松山股份有限公司 Cement-based infiltration crystalline waterproof material
CN103833299A (en) * 2014-01-22 2014-06-04 刘启东 Efficient cement-based capillary crystalline waterproof coating
CZ306535B6 (en) * 2014-06-09 2017-03-01 České vysoké učení technické v Praze, Fakulta stavební, Katedra konstrukcí pozemních staveb A method of rehabilitation of masonry made of sand-lime bricks
CN106746941A (en) * 2016-11-10 2017-05-31 过冬 A kind of cement based penetration crystallization type water proofing paint
CN107285673A (en) * 2017-07-10 2017-10-24 杭州帕赫节能科技发展有限公司 A kind of cement-base concrete water-repellent paint and its preparation and application
CN107619219A (en) * 2017-08-15 2018-01-23 泰州克罗米德机械设备有限公司 permeable composition for building
CN107399921A (en) * 2017-08-23 2017-11-28 浙江裕洋隧道管片制造有限公司 A kind of permeable crystalline waterproofing material and its application method
CN107399921B (en) * 2017-08-23 2020-06-30 浙江裕洋隧道管片制造有限公司 Capillary crystalline waterproof material and use method thereof
CN108675715A (en) * 2018-05-25 2018-10-19 日照港集团有限公司 Permeable crystallization type sea port dock anticorrosive paint and preparation method thereof
CN109704661A (en) * 2019-03-04 2019-05-03 上海会当防水材料有限公司 A kind of cement based penetration crystallization type water proofing paint
CN111807791A (en) * 2020-07-28 2020-10-23 中铁隧道局集团有限公司 Self-healing type cement-based permeable crystallization waterproof coating and preparation method thereof

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Application publication date: 20120523