CN1562598A - Die set in use for ceramics brick press and method of application - Google Patents

Abstract

A dies et for ceramic tile press is composed of punch head, movable die frame, push-pull rod, movable lower die and pressure-bearing holdre. It can be used to produce thin and thick ceramic tiles.

Description

A kind of die device and using method thereof that is used for ceramic brick press

One, technical field

A kind of die device and using method thereof.Be particularly related to a kind of mould device and using method thereof that is used for ceramic brick press.

Two, background technology

The moulding of Ceramic Tiles often is dry powder compression moulding, and the used mould of ceramic brick press is by upper and lower drift and fixed rigidity is framed forms.Powder send into and the release of base substrate is finished by the grid of material-pushing frame.The characteristics of this mould institute molding blank are that base substrate is thicker, between 6 ~ 25mm, are fit to thick brick moulding usually.In addition, powder pushes the molding mode that the press working position falls into the die cavity moulding through grid, is unfavorable for preserving original decorative motifs in the powder, and the glazing bar of grid and powder fall into the process of die cavity all can destroy the original decoration of powder.

Once put on display 15000 tons of circulation belt feeding punching press shaping equipments of certain company in the exhibition of Italian pottery machinery, it is used for the large size ceramic thin plate of moulding 1000*3000*3mm.The characteristics of this equipment: the pre-decoration of powder is convenient in the feeding of circulation belt, and base substrate goes out press by the translation of band support and upper punch is provided with the elastic adhesive tape surrounding edge, be convenient to moulding large size ceramic flat brick, thickness≤6mm is because the upper punch elastic adhesive tape is as surrounding edge, when powder thickness increases, behind the powder pressurized, lateral thrust increases, and the elastic adhesive tape surrounding edge is not enough to the powder typing, so this machine is not suitable for the thick brick of moulding.

Three, summary of the invention

The technical problem that the present invention mainly solves is:

(1) solve a press can not take into account can the thick brick of moulding again can the moulding splits problem;

(2) the convenient decoration;

(3) solve existing moving in the framed forming technique, make because of mobile framed mobile destruction powder charge level

Become charge level uneven and cause the quality problems of green brick forming.

For solving above-mentioned technical problem, the technical solution adopted in the present invention is by a mold device and use the method for this die device to be formed.

Described die device also is particularly related to portable bed die, Pressure Block and moves framed except that comprising drift.

Portable bed die is the rigidity or the Elastic forming board of a bluff body, and the front end of its direction of motion is mounted with a draw-gear.It can translation between drift and Pressure Block.Moving of it drawn by draw hook.Draw hook is installed in chain, steel wire rope, is with synchronously or is with.Chain, steel wire rope, band or band synchronously pass in item pull bar and the space of moving the both sides symmetry framed, that Pressure Block forms and circulate or outer circulation in constituting.Draw two chains, steel wire rope on portable bed die both sides, band or band keeping parallelism synchronously.Moving framed material is rigidity, and interior side-lower has demoulding inclined-plane around it, and its bottom is stained with elastomeric material, which is provided with lead, and links to each other with the top pull bar, and framed upper and lower moving moved in pull bar control in top.

The using method of described die device, its step is as follows:

(1) portable bed die is positioned on the support platform;

(2) drawn, portable bed die moves to the press direction;

(3) reinforced and decoration on portable bed die;

(4) portable bed die and powder move between drift, the Pressure Block, move the framed movable type that is displaced downwardly to

On the bed die;

(5) wipe hopper off to mobile framed feed supplement and strickling;

(6) drift moves, and powder is subjected to molded;

(7) portable bed die and base substrate shift out press;

(8) portable bed die and base substrate break away from;

(9) portable bed die reclaims, and base substrate enters next procedure.

The present invention has following several significant benefits:

(1) adopt this die device after, general ceramic brick press can be taken into account moulding thin, thick adobe;

(2) can realize the entire body and the incrustation of base substrate easily and safely;

(3) equipment interoperability is strong, and is easy to operate, is fit to existing general ceramic brick press.

Four, accompanying drawing

Fig. 1. Ceramic Tiles form wire, press and die device schematic diagram

Fig. 2. move framed and drift schematic diagram 1

Fig. 3. move framed and drift schematic diagram 2

Fig. 4. portable bed die schematic diagram

Among the figure:

1) mobile framed

2) drift

3) lead

4) Pressure Block

5) powder

6) portable bed die

7) draw bar

8) draw hook

9) chain

10) wipe hopper off

11) hopper

12) decorate station

13) ceramic brick press

14) adobe

15) sprocket wheel

16) platform is shifted in adobe

17) support platform

18) top pull bar

19) sealing gasket

Five, embodiment

Embodiment 1

As shown in Figure 1 and Figure 2, portable bed die 6 is placed on the support platform 17, draw bar 7 draws portable bed die 6 under the traction of draw hook 8 to press 13 directions.Hopper 11 and decoration station 12 cloth and decoration above portable bed die 6, portable bed die 6 supports are lived powder 5, pulled between drift 2 and the Pressure Block 4, the stockpile bottom size does not exceed mobile framed inside casing size, mobile framed 1 moved down along lead 3 by 18 drivings of top pull bar surrounds powder, and powder is pressed into adobe.Press is shifted out in portable bed die 6 and adobe 14, can decorate on adobe 14 surfaces, repaired biscuit again.Adobe 14 breaks away from portable bed die 6, and portable bed die 6 returns the Recycling of production line front end.Adobe 14 enters next procedure.

Embodiment 2

As Fig. 1, shown in Figure 3, portable bed die 6 is placed on the support platform 17, draw bar 7 draws portable bed die 6 under the traction of draw hook 8 to press 13 directions.Hopper 11 and decoration station 12 cloth and decoration above portable bed die 6, portable bed die 6 supports are lived powder 5, pulled between drift 2 and the Pressure Block 4, the stockpile bottom size does not exceed mobile framed inside casing size, mobile framed 1 moved down along lead 3 by 18 drivings of top pull bar surrounds powder, wipe hopper 10 off to moving feed supplement strickling in framed 1, powder is pressed into adobe.Press is shifted out in portable bed die 6 and adobe 14, can decorate on adobe 14 surfaces, repaired biscuit again.Adobe 14 breaks away from portable bed die 6, and portable bed die 6 returns the Recycling of production line front end.Adobe 14 enters next procedure.

Claims (16)

1. a die device that is used for ceramic brick press except that comprising drift and wipeing off the hopper, also comprises portable bed die, Pressure Block and moves framed.

2. portable bed die according to claim 1 is characterized in that: the front end of its direction of motion is mounted with draw bar.

3. portable bed die according to claim 1 is characterized in that: it is a bluff body.

4. portable bed die according to claim 1 is characterized in that: its material is an elastomer.

5. portable bed die according to claim 1 is characterized in that: it can move on the Pressure Block surface.

6. portable bed die according to claim 1 is characterized in that: moving of it drawn by draw hook.

7. draw hook according to claim 6 is characterized in that: draw hook is installed in chain, steel wire rope, is with synchronously or is with.

8. chain according to claim 7, steel wire rope, band or band synchronously is characterized in that: in top pull bar and the space of moving the both sides symmetry framed, that Pressure Block forms, pass, and circulation or outer circulation in constituting.

9. chain according to claim 7, steel wire rope, band or band synchronously is characterized in that: draw two chains, steel wire rope of portable bed die, band or band keeping parallelism synchronously.

10. according to claim 1 mobile framed, it is characterized in that: can axially move back and forth along drift.

11. according to claim 1 mobile framed, it is characterized in that: its material is a rigidity.

12. according to claim 1 mobile framed, it is characterized in that: side-lower has demoulding inclined-plane in around framed.

13. according to claim 1 mobile framed, it is characterized in that: framed bottom is stained with elastomeric material.

14. according to claim 1 mobile framed, it is characterized in that: move the framed lead that is provided with.

15. according to claim 1ly move framedly, it is characterized in that: move and framedly link to each other the mobile framed upper and lower motion of top pull bar control with the top pull bar.

16. die device according to claim 1, its using method may further comprise the steps:

(1) portable bed die is positioned on the support platform;

(2) drawn, portable bed die moves to the press direction;

(3) reinforced and decoration on portable bed die;

(4) portable bed die and powder move between drift, the Pressure Block, move framed being displaced downwardly on the portable bed die;

(5) wipe hopper off to mobile framed feed supplement and strickling;

(6) drift moves, and powder is subjected to molded;

(7) portable bed die and base substrate shift out press;

(8) portable bed die and base substrate break away from;

(9) portable bed die reclaims, and base substrate enters next procedure.

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