CN1247370C - Ceramic tile forming equipment and forming method - Google Patents
Ceramic tile forming equipment and forming method Download PDFInfo
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- CN1247370C CN1247370C CN 03130812 CN03130812A CN1247370C CN 1247370 C CN1247370 C CN 1247370C CN 03130812 CN03130812 CN 03130812 CN 03130812 A CN03130812 A CN 03130812A CN 1247370 C CN1247370 C CN 1247370C
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- framed
- drift
- sliding sleeve
- slide
- powder
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Abstract
The present invention relates to a forming device and a method for ceramic tiles, the forming device has a feeding device, a compressor, a conveyor belt and a slide mould frame, wherein the feeding device feeds material to the conveyor belt; the compressor comprises an upper plunger chip a lower plunger chip and a seat; the conveyor belt is arranged between the upper plunger chip and the lower plunger chip of the compressor; the slide mould frame is arranged between the upper plunger chip and the lower plunger chip, the slide mould frame moves axially relatively to the plunger chips, and the slide mould frame is a rigid material. The forming device and the forming method of the present invention solve the problems that the existing forming device is not able to produce the ceramic tiles with different thicknesses, and a plurality of decorative methods are inconveniently implemented.
Description
Technical field
The present invention relates to a kind of former and forming method of Ceramic Tiles, particularly relate to a kind of former and the forming method that can produce the Ceramic Tiles of different-thickness.
Background technology
As shown in Figure 1, the former of existing Ceramic Tiles mainly is by the grid frame feeding, suppresses again.This equipment comprises grid frame 6 (specifically as shown in Figure 2), upper punch 2, low punch 3 and fixing framed.Be fixed with many orthogonal glazing bars 10 in the grid frame.By hopper 7 grid frame 6 is filled ceramic powder, and move to low punch 3 tops, low punch 3 moves down, and powder fills up die cavity 4, and grid frame 6 is returned, and simultaneously the powder surface in the die cavity 4 is wipeed off.Upper punch 2 descends, and the powder in the die cavity 4 is pressed into base substrate, rises in the back, and low punch 3 risings subsequently eject base substrate.Grid frame 6 moves to the press direction once more, thereby base substrate is released press, and low punch 3 descends simultaneously, gives die cavity 4 reinforced once more, realizes a working cycles.Control the powder loadings by the falling head of regulating low punch 3, can control the thickness of product.But this equipment is suitable for thick partially (6-25mm) Ceramic Tiles of moulding, and to thin Ceramic Tiles (3-6mm), when grid frame was released base substrate, base substrate easily was damaged.
Italy System company releases a kind of Ceramic Tiles former recently, and shown in Fig. 3 and 4, horizontal belt 5, upper punch 2, low punch 3 that it mainly comprises circulation are affixed on the elasticity surrounding edge 19 of upper punch.Cyclical level belt 5 supports live ceramic powder 13 and move to upper punch 2 and low punch 3 between, upper and lower drift 2,3 is exerted pressure to powder 13, elasticity surrounding edge 19 and belt 5, powder 13 is pressed into base substrate.Belt 5 motions are shifted out press with base substrate, will descend a powder to move between upper and lower drift simultaneously, finish a working cycles.Powder leaks when avoiding press to exert pressure, elasticity surrounding edge 19 is affixed on the stamping surface of upper punch 2, during pressurization with the powder pressurized.Because elasticity surrounding edge 19 is elastomers, only being fit to produce thickness is the Ceramic Tiles of 3～5mm, for the Ceramic Tiles body of thickness greater than 8mm, in forming process, lateral thrust increases, and the lateral thrust that the frictional force between employed elasticity surrounding edge 19 and drift is not enough to resist powder is easy to generate distortion or comes off, the shape of base substrate can not be kept, its uniformity and quality thereby can not get guaranteeing.
Summary of the invention
Main purpose of the present invention is at above problems of the prior art, and a kind of former and forming method that can mold the Ceramic Tiles of different-thickness (3-25mm) is provided.
For achieving the above object, on the one hand, the invention provides a kind of Ceramic Tiles former, it comprises the pay-off to the conveyer belt feeding; It comprises the press with upper and lower drift; Conveyer belt between the upper and lower drift of press; Be provided with one framedly with the slip of described drift relative motion between described upper and lower drift, described slip is framed to be rigid material.
On the other hand, can be by on slide framed and at least two of drift relative sides, shank and groove being set respectively, will slide framedly is connected with movable ram, and low punch is provided with the alignment pin that highly can regulate.
On the other hand, press can also be provided with guide pillar, described slip sliding sleeve framed and on the guide pillar is connected, and described sliding sleeve also is connected with a liftout attachment, and this liftout attachment framed axial direction along upper punch that can promote to slide moves up and down.
Former of the present invention is suitable for the moulding of all thickness (3-25mm) ceramic product generally.Adopted endless conveyor support base substrate to shift out the ejection form of press, for the splits less than 6mm, base substrate shifts out press and can not damage.Adopted the rigidity that can vertically slide that matches with drift framed, guaranteed the thick brick plate of moulding (6-25mm), powder has guaranteed drift and framed accurate contraposition simultaneously to the requirement of strength of framed lateral thrust.When framed conveyer belt and the powder thereof of when upper, being beneficial to, the moving of base substrate.
Former of the present invention is simple.The framed cross section of rigidity slip is designed to perpendicular on one side, and another side is the wedge face.When framed moving down, powder is separated, be the required powder of base substrate in the perpendicular, the residue powder is released by the wedge face.Base substrate shape after the moulding is regular, need not cutting.Reduced the base substrate cutting action of existing belt feeding punching press.
For achieving the above object, the present invention also provides a kind of forming method of Ceramic Tiles, and this method is carried ceramic powder by pay-off to conveyer belt; Conveyer belt is delivered to powder between the upper and lower drift of press; Being arranged on the sliding die frame of being made by rigid material between the upper and lower drift moves on the conveyer belt powder is enclosed in its framework; It is moving to frame shift by upper punch and/or the relative sliding die of low punch, and the powder in slip is framed is exerted pressure into base substrate; Slide and move on the base substrate of framed relative moulding; The base substrate of moulding separates with upper punch; Conveyer belt shifts out base substrate between the upper and lower drift.
Forming method of the present invention can solve the problem that present forming method can't mold the Ceramic Tiles base substrate of all thickness, and operation is simple and practical, and equipment interoperability is strong, and is less demanding to the manufacturing of equipment, and easy to operate, and productive rate is higher, steady quality.
Description of drawings
Fig. 1 is the schematic diagram of the Ceramic Tiles grid frame feeding punching press shaping equipment of prior art;
Fig. 2 is the schematic perspective view of grid frame shown in Figure 1;
Fig. 3 is existing Ceramic Tiles ribbon feeding punching press shaping equipment schematic diagram;
Fig. 4 is the schematic cross-section of former shown in Figure 3;
Fig. 5 is the press schematic cross-section of the Ceramic Tiles former of one embodiment of the invention;
Fig. 6 is framed schematic cross-section for the present invention slides;
Fig. 7 is the generalized section of another embodiment of the present invention;
Fig. 8 is the partial enlarged drawing of Fig. 5;
Fig. 9 is the schematic diagram of another embodiment of the present invention.
Among the figure
1, frame; 2, upper punch;
3, low punch; 4, die cavity;
5, conveyer belt; 6, grid frame;
7, hopper: 8, powder pipe;
9, feed bin; 10, glazing bar;
11, fixing framed; 12, framed platform;
13, powder; 14, slip is framed;
15, base substrate; 16, press;
17, decorating apparatus; 18, elastic edgings;
19, elasticity surrounding edge; 20, alignment pin;
21, guide pillar; 22, sliding sleeve;
23, vertical push rod; 24, horizontal push;
25, push rod; 26, pedestal;
27, groove; 28, shank;
29, spring; 30, hydraulic means.
The specific embodiment
Now in conjunction with the accompanying drawings, by detailed description of preferred embodiments, understanding that can be clearer and more definite feature of the present invention and spirit.As shown in Figure 4, it is the press schematic cross-section of the Ceramic Tiles former of one embodiment of the invention, the decorating apparatus that removes known pay-off and the brick body is decorated, but equipment such as decorating apparatus cloth or dry powder printing, being provided with one outside the outer surface of described upper punch 2 cooperates also with it and can slide framed 14 in axial sliding along upper punch 2, be rigid material, it is a cast iron materials in the present embodiment, powder closely is enclosed in its framework, flexibly connects (as Fig. 8) by shank 28 and upper punch 2.Shank 28 can directly be fastened on the framed inboard of sliding, and its other end is positioned at the groove 27 on upper punch 2 side surfaces, also can pass through spring 29, makes itself and upper punch 2 more fastening being connected.Certainly, also can groove be set on framed 14 sliding, and shank is set on drift, also can take in addition as plastic pin directly will slide framed 14 and upper punch 2 couple together.As shown in Figure 5, further the cross sectional shape of slip framed 14 can be designed to wedge, promptly its medial surface is parallel to each side surface of upper punch 2 respectively, and its lateral surface and medial surface form an angle.Below slip framed 14, be provided with alignment pin 20, this alignment pin 20 can be arranged on the low punch 3 by support, and highly can regulate, by regulating alignment pin 20 height, can produce the Ceramic Tiles base substrate of different-thickness, be provided with elastic edgings 18 at the edge of conveyer belt 5, this elastic edgings 18 can further prevent outer move of powder 13 in pressurized process.
When powder is sent between upper punch 2 and the low punch 3 by conveyer belt 5, upper punch 2 drives slip framed 14 by shank 28 and moves down together, when sliding framed 14 with after alignment pin 20 contacts, framed 14 stop motions of sliding, and contact with powder 13, powder closely is enclosed in its framework, because the existence of groove 27, make upper punch 2 continue to move downward, to the powder formation base substrate of exerting pressure.
Powder moves on the upper punch 2 after forming base substrate, when the bottom surface of groove 27 with after shank contact, move in the upper punch 2 drive slips framed 14 together, conveyer belt 5 shifts out press with the Ceramic Tiles base substrate of compression moulding, will descend a powder to deliver between the low punch simultaneously.
The effect of alignment pin 20 is to guarantee that framed 14 contact with the tight of conveyer belt 5, plays certain sealing function, simultaneously, is unlikely to again to prick bad conveyer belt 5, plays the effect of protection conveyer belt 5.Elastic edgings 18 in that the setting of the edge of described conveyer belt 5 raises up can further prevent moving to the side of powder, and the quality of Ceramic Tiles base substrate limit portion is further guaranteed.
In like manner, it is static that the present invention also can be applied to upper punch, and the press of low punch action, will slide framed 14 with the upper punch flexible connection, by upwards exerting pressure of low punch, also powder can be pressed into base substrate.
Shown in Fig. 6 and 7, the preferred embodiment of another kind of Ceramic Tiles former of the present invention, it comprises upper punch 2, low punch 3, push rod 25, pedestal 26 and slides framed 14, sliding sleeve 22 can slide on guide pillar 3, slide and framed 14 be bonded on the sliding sleeve 22, its juncture can be by being threaded to one, also can be to wait other known manner by welding, and conveyer belt 5 moves between upper punch 2 and low punch 3.
In the above-described embodiments, push rod 25 only is a kind of embodiment that makes framed 14 the liftout attachment that moves up and down of sliding, can also be by other liftout attachments framed 14 moving relative to drift of realizing sliding.Also liftout attachment can be arranged on outside the press, and not need outside low punch, to establish in addition in addition cell body.
As shown in Figure 9, it is an another embodiment of the present invention, wherein at least one hydraulic means 30 is connected with described sliding sleeve 22, sliding sleeve 22 framed 14 is connected as a single entity by screw thread with sliding, it can be under the effect of hydraulic means 30, realize the axially-movable of upper and lower relatively drift, and the ceramic powder in its framework closely can sealed.
According to Ceramic Tiles forming method provided by the invention, embodiment can describe in detail with reference to above-described former, at first carry ceramic powder 13 to conveyer belt 5 by pay-off, conveyer belt 5 with powder 13 deliver to press on, between the low punch 2 and 3, last, be provided with one between the low punch and slide framed 14, promotion lower slider framed 13 at push rod 25 and sliding sleeve 22 moves on the conveyer belt 5, powder 13 is enclosed in its framework, slide and framed 14 make by rigid material, after this upper punch 2 relative slips framed 14 axially move down, powder 13 in slip framed 14 is exerted pressure, after powder 13 is pressed into base substrate, upper punch 2 moves up, and slides framed 14 also to move up under the promotion of push rod 25 and sliding sleeve 22 and leave conveyer belt 5; Conveyer belt 5 shifts out the Ceramic Tiles base substrate between the upper and lower drift, will descend a powder to deliver between the upper and lower drift simultaneously.
To the above, only be the preferred embodiments of the present invention, be not to be used for limiting scope of the present invention, those skilled in the art also can make numerous modifications and variations, are not breaking away under the spirit of the present invention, all in the present invention's scope required for protection.
Claims (8)
1. the former of a Ceramic Tiles, it has the pay-off to the conveyer belt feeding; The press that comprises upper and lower drift and pedestal; The conveyer belt that between the upper and lower drift of press, is provided with; It is characterized in that also being provided with one and slide framedly between described upper and lower drift, this slip is framed is made by rigid material, its can described relatively drift along the drift axially-movable; Edge at described conveyer belt has elastic edgings.
2. former according to claim 1, it is characterized in that: on slide framed and at least two of drift relative sides, be respectively arranged with shank and groove, slide framed and the drift flexible connection, low punch is provided with the support that highly can regulate, and support is provided with alignment pin.
3. former according to claim 1 is characterized in that: sliding framedly is connected with a liftout attachment, this liftout attachment promote to slide framed drift axially on move.
4. former according to claim 3, it is characterized in that: described liftout attachment is fixed with guide pillar on the pedestal of press, on guide pillar, be mounted slidably sliding sleeve, the sliding sleeve and framed the connecting as one of sliding, sliding sleeve also is connected with a push rod, and this push rod can promote sliding sleeve and slide framed relative drift motion.
5. former according to claim 3, it is characterized in that: described liftout attachment is fixed with guide pillar on the pedestal of press, on guide pillar, be mounted slidably sliding sleeve, the sliding sleeve and framed the connecting as one of sliding, sliding sleeve is connected with at least one hydraulic means, and this hydraulic means can promote sliding sleeve and slide framed relative drift motion.
6. according to claim 4 or 5 described formers, it is characterized in that: described sliding sleeve is framed by being threaded to one with slip.
7. according to the arbitrary described former of claim 1 to 5, it is characterized in that: the framed cross sectional shape that slides is a wedge, and its medial surface is parallel to each side surface of drift respectively, and its lateral surface and medial surface form an angle.
8. former according to claim 6 is characterized in that: the framed cross sectional shape that slides is a wedge, and its medial surface is parallel to each side surface of drift respectively, and its lateral surface and medial surface form an angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03130812 CN1247370C (en) | 2002-12-26 | 2003-05-07 | Ceramic tile forming equipment and forming method |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN02149746.X | 2002-12-26 | ||
| CN 02149746 CN1420004A (en) | 2002-12-26 | 2002-12-26 | Method and apparatus for forming ceramic tile |
| CN 03130812 CN1247370C (en) | 2002-12-26 | 2003-05-07 | Ceramic tile forming equipment and forming method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1511688A CN1511688A (en) | 2004-07-14 |
| CN1247370C true CN1247370C (en) | 2006-03-29 |
Family
ID=34276079
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03130812 Expired - Fee Related CN1247370C (en) | 2002-12-26 | 2003-05-07 | Ceramic tile forming equipment and forming method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1247370C (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101007424B (en) * | 2007-01-22 | 2010-12-29 | 福建省卓越鸿昌建材装备股份有限公司 | Forming device of novel heat preservation brick |
| CN101157243B (en) * | 2007-11-13 | 2010-11-10 | 黄群欢 | A pressing and shaping equipment of insulating ceramics and insulating ceramics production technics |
| AU2011366131B2 (en) * | 2011-04-22 | 2017-07-13 | Mass S.P.A. | Apparatuses, system and methods for forming pressed articles and pressed articles formed thereby |
| DE102011050970B4 (en) * | 2011-06-09 | 2013-08-22 | Rekers Verwaltungs-GmbH & Co. KG | Stone forming machine and method for height adjustment of a stone forming machine |
| CN105818256B (en) * | 2016-05-24 | 2019-01-04 | 佛山市东鹏陶瓷有限公司 | Ceramic press powder grid and the tile forming system and production line for using it |
| CN209682468U (en) * | 2019-01-25 | 2019-11-26 | 佛山市富域新材料有限公司 | Ceramic tile process units |
| CN113478613B (en) * | 2021-07-30 | 2022-05-17 | 中国建筑一局(集团)有限公司 | Construction waste treatment equipment |
| CN113733305B (en) * | 2021-09-26 | 2023-03-28 | 广州珠江装修工程有限公司 | Preparation system of ceramic glazed tile for pseudo-classic architecture |
-
2003
- 2003-05-07 CN CN 03130812 patent/CN1247370C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1511688A (en) | 2004-07-14 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: FOSHAN LINGHAI CERAMICS TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: XU JIAN Effective date: 20050304 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20050304 Address after: 2706, room 3, 528000 Rose Road, Guangdong, Foshan Applicant after: Linghai Ceramic Science & Technology Co., Ltd., Foshan City Address before: 2706, room 3, 528000 Rose Road, Guangdong, Foshan Applicant before: Xu Jian |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20060329 |