CN1533853A - Method and device for sequentially forming processing - Google Patents

Method and device for sequentially forming processing Download PDF

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Publication number
CN1533853A
CN1533853A CNA031557422A CN03155742A CN1533853A CN 1533853 A CN1533853 A CN 1533853A CN A031557422 A CNA031557422 A CN A031557422A CN 03155742 A CN03155742 A CN 03155742A CN 1533853 A CN1533853 A CN 1533853A
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CN
China
Prior art keywords
shaped portion
progressive forming
workpiece
forming processing
progressive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA031557422A
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Chinese (zh)
Other versions
CN1282509C (en
Inventor
冈田智仙
吕言
铃木洋次
奈良诚敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
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Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Publication of CN1533853A publication Critical patent/CN1533853A/en
Application granted granted Critical
Publication of CN1282509C publication Critical patent/CN1282509C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/18Spinning using tools guided to produce the required profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • B21D31/005Incremental shaping or bending, e.g. stepwise moving a shaping tool along the surface of the workpiece

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Making Paper Articles (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)
  • Paper (AREA)

Abstract

In forming a secondary form portion having a three-dimensional shape to apart of a primary form portion having a two-dimensional curved plane, a work 240 having a curved plane corresponding to the shape of the primary formportion is prepared, and only the secondary form portion is created by incremental forming.

Description

Progressive forming processing method and device
Technical field
The present invention relates to progressive forming processing method and device.
Technical background
On one side bar-shaped instrument and metallic plate raw material are bumped and connect, one side with answer the formed article shape corresponding, along contour in addition the progressive forming process equipment of progressive forming in following patent documentation 1, come forth.
[patent documentation 1]
The spy opens 2002-1444 communique (european patent application discloses 1147832A2 number)
Summary of the invention
Fig. 1 uses the oblique view of the present invention by the goods of progressive forming processing and fabricating.
Represent that with symbol 1 whole goods are to possess the outstanding structure of the 2nd shaped portion 20 that middle body at the 1st shaped portion 10 with the crooked section configuration of two dimension has 3D shape.
Fig. 5~Fig. 9 represents the operation with common progressive forming processing and fabricating goods 1.
The anchor clamps 100 that are provided in the shaping usefulness on the workbench 50 have 1st type member 110 corresponding with the 1st shaped portion 10 of goods and the 2nd type member 120 corresponding with the 2nd shaped portion 20 of goods.
Metallic plate 140 as processing (raw material) is raw material of flat shape, and its periphery is by work holder 130 and 150 clampings of workpiece clamping plate.Work holder 130 can descend from the top of the 2nd type member.Progressive forming machining tool 160 makes the axle center can move with vertical direction in the horizontal direction along vertical direction.
Fig. 6 represents that the summary of processing one by one, Fig. 7 represent the route that is shaped.
As Fig. 6, as shown in Figure 7, be applied on the whole work-piece by making route P1 that the 1st shaped portion is shaped and the route P2 that the 2nd shaped portion is shaped, and be processed into shape of products.
As shown in Figure 8, progressive forming machining tool 160 flat shape 140 above one side on parallel X-Y axle, move, on one side form at a Z-direction pitch of feed P.In each figure of Fig. 8, show progressive forming machining tool 160, be actually 1.Represent to move with 3 instruments 160 along contour.
That is,, be shaped so and will advance along contour if the spacing P of feeding is defined as constant.When the radius of curvature of the 1st shaped portion curved surface was big, the interval of the route of adjacency broadened, and produced the problem of formability variation.
Therefore, improve formability, will increase the total length of shaping route so, elongated improper situation process time occurs if want to reduce pitch of feed.
Fig. 9 (a) expression progressive forming process finishing, the 1st shaped portion 10 and the processed state of the 2nd shaped portion 20 on workpiece 140.
Then, corresponding with the peripheral shape of goods, on workpiece 140, implement suitable trim process C1, obtain goods 1.
On workpiece 140, remaining have the end face material (offal) that cuts out the space 142 of goods by trim process, becomes the reason that makes raw-material decrease in yield.
The present invention just provides progressive forming processing method and the device that solves the above problems.
For achieving the above object, 3 dimension shape progressive forming methods of the present invention are exactly the workpiece of preparing to have the curved surface corresponding with the 1st shaped portion, in the part of this workpiece the 2nd shaped portion of 3 dimension shapes are processed.
And, the progressive forming processing unit (plant) possesses the work holder of placement holding workpiece periphery and the workbench of workpiece clamping plate, and the progressive forming machining tool that is mounted at vertical direction of principal axis for workbench, and possess work holder corresponding and clamping plate with processing curve.
Description of drawings
Fig. 1 is an oblique view of using the goods that the present invention is formed.
Fig. 2 is the oblique view of the utensil that is used in the present invention.
Fig. 3 is the key diagram of expression embodiments of the invention.
Fig. 4 is the key diagram of expression embodiments of the invention.
Fig. 5 is the oblique view of the utensil that is used in existing technology.
Fig. 6 is the key diagram of prior art.
Fig. 7 is the key diagram of prior art.
Fig. 8 is the key diagram of prior art.
Fig. 9 is the key diagram of prior art.
The specific embodiment
Fig. 2~Fig. 4 is the key diagram of preparation method of the goods of expression progressive forming of the present invention processing.
In the present invention, 200 of forming jigs that are provided on the workbench 50 possess the type model component 220 corresponding with the 2nd shaped portion of goods.
Be processed to have the curved surface of the 2 dimension curved surfaces identical in advance with the 1st shaped portion of goods as the metallic plate 240 of workpiece (raw material).
Work holder 230 has the seat surface consistent with the curved surface of workpiece 240 232.Also identical with workpiece clamping plate 250, have the clamping plate face 252 consistent with the curved surface of workpiece 240.
Adding man-hour, progressive forming machining tool 260 and workbench are relatively moved along the flat shape of the 2nd shaped portion on X-Y plane, simultaneously, when at progressive forming machining tool 260 when Y direction relatively moves, control so that make progressive forming machining tool 260 along the 1st shaped portion, promptly the curved surface along workpiece 240 moves.
In addition,, make the spacing P2 of 260 feeding regulations of progressive forming machining tool, the 2nd shaped portion is processed identical with the processing of common progressive forming along with the carrying out of processing.
As shown in Figure 4, because pay 2 dimension curved surfaces in advance for workpiece 240, and only 3 dimensions the 2nd shaped portion is carried out progressive forming processing, so the shaping route can shorten, and also be shortened process time.

Claims (4)

1. a progressive forming processing method is section to be had the 1st shaped portion of 2 dimension curved surfaces and have 3 goods of tieing up the 2nd shaped portion of shapes in the part of the 1st shaped portion carry out the progressive forming method for processing, it is characterized in that, it prepares to have the workpiece of the curved surface corresponding with the 1st shaped portion, and by progressive forming processing the 2nd shaped portion of 3 dimension shapes is processed in the part of this workpiece.
2. as the progressive forming processing method of claim 1 record, it is characterized in that, add man-hour, on the curved surface of described the 1st shaped portion, the progressive forming machining tool is moved at the progressive forming of described the 2nd shaped portion.
3. a progressive forming processing unit (plant) is to possess the work holder of placement holding workpiece periphery and the workbench of workpiece clamping plate, and the progressive forming machining tool of the progressive forming machining tool that workbench is mounted in vertical direction, it is characterized in that it possesses work holder corresponding with the curved surface of workpiece and workpiece clamping plate.
4. as the progressive forming processing unit (plant) of claim 3 record, it is characterized in that it possesses the forming jig that only has with the 2nd shaped portion corresponding shape.
CNB031557422A 2003-03-28 2003-09-01 Method and device for sequentially forming processing Expired - Lifetime CN1282509C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2003089942A JP4322033B2 (en) 2003-03-28 2003-03-28 Sequential forming method and apparatus
JP2003089942 2003-03-28

Publications (2)

Publication Number Publication Date
CN1533853A true CN1533853A (en) 2004-10-06
CN1282509C CN1282509C (en) 2006-11-01

Family

ID=32821576

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB031557422A Expired - Lifetime CN1282509C (en) 2003-03-28 2003-09-01 Method and device for sequentially forming processing

Country Status (9)

Country Link
US (1) US20040187548A1 (en)
EP (1) EP1462190B1 (en)
JP (1) JP4322033B2 (en)
KR (1) KR100545293B1 (en)
CN (1) CN1282509C (en)
AT (1) ATE321617T1 (en)
AU (1) AU2003244039A1 (en)
DE (1) DE60304298T2 (en)
TW (1) TWI288671B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110270631A (en) * 2018-03-16 2019-09-24 波音公司 Multiple curve transition sections of the parallel alternate path of connection plane are generated to form workpiece

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7984635B2 (en) 2005-04-22 2011-07-26 K.U. Leuven Research & Development Asymmetric incremental sheet forming system
US8322176B2 (en) * 2009-02-11 2012-12-04 Ford Global Technologies, Llc System and method for incrementally forming a workpiece
US8733143B2 (en) 2010-07-15 2014-05-27 Ford Global Technologies, Llc Method of incremental forming with successive wrap surfaces
US8783078B2 (en) 2010-07-27 2014-07-22 Ford Global Technologies, Llc Method to improve geometrical accuracy of an incrementally formed workpiece
US8302442B2 (en) 2010-07-29 2012-11-06 Ford Global Technologies, Llc Method of incrementally forming a workpiece
JP6072433B2 (en) * 2012-05-23 2017-02-01 株式会社アミノ Sequential molding method and apparatus
JP2013252557A (en) * 2012-06-08 2013-12-19 Amino:Kk Sequential forming method
US9038999B2 (en) * 2012-08-10 2015-05-26 Ford Global Technologies, Llc Fixture assembly for forming prototype parts on an incremental forming machine
US9635714B2 (en) 2013-05-06 2017-04-25 The Boeing Company Incremental sheet forming for fabrication of cold sprayed smart susceptor
DE102014014202A1 (en) * 2014-09-22 2016-03-24 Technische Universität Dortmund Method and device for the combined production of components by means of incremental sheet metal forming and additive processes in one setting
US10144048B2 (en) 2014-11-19 2018-12-04 Ford Global Technologies, Llc High stiffness and high access forming tool for incremental sheet forming
US10478897B2 (en) * 2017-01-04 2019-11-19 GM Global Technology Operations LLC Sheet metal system and manufacturing process joining incremental forming and direct metal deposition
CN112517746B (en) * 2019-09-17 2022-07-12 东南大学 Adaptive control incremental forming method

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US2378413A (en) * 1942-09-24 1945-06-19 Cairns Corp Device for shaping metal sheets
US2434379A (en) * 1944-12-16 1948-01-13 Glenn L Martin Co Apparatus and method of stretch pressing metal sheets
US3021887A (en) * 1956-07-19 1962-02-20 Rohr Aircraft Corp Titanium stretch forming
US3478553A (en) * 1962-02-14 1969-11-18 Budd Co Method of forming sandwich panels
US5035133A (en) * 1990-02-09 1991-07-30 Rohr Industries, Inc. Method and apparatus for hot die draw forming metal sheets
DE4137453C1 (en) * 1991-11-14 1992-05-27 Mercedes-Benz Aktiengesellschaft, 7000 Stuttgart, De
EP1047511B1 (en) * 1997-09-18 2002-07-31 Cosma International Inc. Stretch draw die and method
JPH11207413A (en) * 1998-01-21 1999-08-03 Toyota Central Res & Dev Lab Inc Incremental forming method
CA2285364C (en) * 1998-01-29 2004-10-05 Amino Corporation Apparatus for dieless forming plate materials
JP3753608B2 (en) * 2000-04-17 2006-03-08 株式会社日立製作所 Sequential molding method and apparatus
US6532786B1 (en) * 2000-04-19 2003-03-18 D-J Engineering, Inc. Numerically controlled forming method
JP2002102945A (en) * 2000-09-25 2002-04-09 Honda Motor Co Ltd Incremental stretch forming tool
DE10303458A1 (en) * 2003-01-29 2004-08-19 Amino Corp., Fujinomiya Shaping method for thin metal sheet, involves finishing rough forming body to product shape using tool that moves three-dimensionally with mold punch as mold surface sandwiching sheet thickness while mold punch is kept under pushed state
JP4209233B2 (en) * 2003-03-28 2009-01-14 株式会社日立製作所 Sequential molding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110270631A (en) * 2018-03-16 2019-09-24 波音公司 Multiple curve transition sections of the parallel alternate path of connection plane are generated to form workpiece
CN110270631B (en) * 2018-03-16 2023-01-06 波音公司 Method and system for shaping material using a shaping tool

Also Published As

Publication number Publication date
EP1462190B1 (en) 2006-03-29
EP1462190A1 (en) 2004-09-29
US20040187548A1 (en) 2004-09-30
TW200418591A (en) 2004-10-01
DE60304298T2 (en) 2006-11-16
JP2004291065A (en) 2004-10-21
KR20040086090A (en) 2004-10-08
CN1282509C (en) 2006-11-01
KR100545293B1 (en) 2006-01-24
AU2003244039A1 (en) 2004-10-14
ATE321617T1 (en) 2006-04-15
JP4322033B2 (en) 2009-08-26
TWI288671B (en) 2007-10-21
DE60304298D1 (en) 2006-05-18

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