TWI288671B - Method and apparatus for incremental forming - Google Patents
Method and apparatus for incremental forming Download PDFInfo
- Publication number
- TWI288671B TWI288671B TW092122780A TW92122780A TWI288671B TW I288671 B TWI288671 B TW I288671B TW 092122780 A TW092122780 A TW 092122780A TW 92122780 A TW92122780 A TW 92122780A TW I288671 B TWI288671 B TW I288671B
- Authority
- TW
- Taiwan
- Prior art keywords
- forming
- workpiece
- sequential
- curved surface
- shape
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/18—Spinning using tools guided to produce the required profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
- B21D31/005—Incremental shaping or bending, e.g. stepwise moving a shaping tool along the surface of the workpiece
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Making Paper Articles (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
- Paper (AREA)
Abstract
Description
1288671 (1) 玖、發明說明 【發明所屬之技術領域】 ， 本發明是關於逐次成形加工方法及裝置。 【先前技術】 將棒狀的工具抵接於金屬板素材的表面，而且對應於 應成形製品的形狀’沿著等高線而施予逐次成形的逐次成 形加工手段是揭不於下述的專利文獻1。 【專利文獻1】 曰本特開2002- 1 444號公報（歐洲專利公開公報第 1147832A2 號）。 【發明內容】 〔發明所欲解決之課題〕 第1圖是藉由適用本發明而逐次成形加工來製作的製 品的立體圖。 以符號1來顯示全體之製品是具備有在具有彎曲成2 次元的剖面形狀的第1成形部1 0的中央部突出具有3次 元形狀的第2成形部20的構造。 第5圖乃至第9圖是顯示藉由通常的逐次成形加工來 製作製品1的製程。 平台5 0上所配設的成形用治具1 00是具有對應於製 品的第1成形部1 〇的第1模型構件1 1 0與對應於製品的 第2成形部2 0的第2模型構件1 2 0。 -5- 1288671 (2) 作爲工作物（素材）的金屬板1 4 0是在平面 ，將其周邊藉由工作物撐架1 3 0與工作物夾]5 0 工作物撐架1 3 0是可從第2模型構件的頂部下降 形加工工具1 6 0是使軸心沿著垂直方向，可朝水 垂直方向移動。 第6圖是顯不逐次成形加工的槪要，第7圖 形的路徑。 如第6圖、第7圖所示，藉由將第1成形部 徑Ρ 1與第2成形部成形的路徑Ρ2來對工作物全 次成形加工，加工成製品的形狀。 如第8圖所示，逐次成形加工工具1 6 0是於 的工作物1 4 0的上面一邊在平行的X — Υ軸上移 朝Ζ軸方向僅以間距Ρ前進而進行成形。在第8 之中，雖然顯示逐次成形加工工具160，但是實 支。以3支的工具1 6 0來顯示沿著等高線移動之y 也就是，一但將前進的間距P作成一定時， 等高線成形。當第1成形部的曲面的曲率半徑變 接的路徑的間隔變寬，成形性會產生不良的問題 於是，當進行將前進間距減小而成形性提高 ，成形路徑的全長會增大，加工時間變長之不良 生。 第9(a)圖是顯示逐次成形加工完成，在工 上讓第1成形部1 〇與第2成形部20加工的狀態 接著，對應於製品的外周形狀，而在工作物 狀的素材 來把持。 。逐次成 平方向及 是顯不成 成形的路 體施予逐 平面形狀 動，一邊 圖的各圖 際上是1 倩事。 進而沿著 大時，鄰 〇 的方式時 情況會產 作物1 4 0 〇 140施予 -6 - 1288671 (3) 適當的修整（t r i m m i n g )加工C 1，而得到製品i。 在工作物1 4 0是殘留具有藉由修整加工來將製品切割 出的空間1 42的端材，而成爲使素材的成品率惡化的原因 〇 本發明是提供可解決上述的問題之逐次成形加工方法 及裝置。 〔用以解決課題之手段〕 爲了達成上述目的，本發明的3次元形狀逐次成形方 法是準備具有對應於第1成形部的曲面的工作物，對該工 作物的一部份藉由逐次成形加工來將3次元形狀的第2成 形部加工。 然後逐次成形加工裝置是具備有把持工作物的周邊的 工作物撐架與承載工作物夾的平台、及對於平台而朝垂直 的方向所裝備的逐次成形加工工具，對應於工作物的曲面 而具備有工作物撐架及工作物夾。 【實施方式】 第2圖乃至第4個是顯示藉由本發明的逐次成形加工 之製品的製作方法的說明圖。 在本發明之中，平台50上所配設的成形治具200是 僅具備有對應於製品的第2成形部的模型構件220。 作爲工作物（素材）的金屬板240是預先在具有製品 的第1成形部與同2次元曲面的曲面上加工。 -7- 1288671 (4) 工作物撐架2 3 0是具有與工作物240的曲面一致的撐 架面232。工作物夾、2 5 0也同樣地具有與工作物240的曲 面一致的夾取面2 5 2。 在加工之際是在X - Y平面上沿著第2成形部的平面 形狀而使逐次成形加工工具2 6 0與平台5 0相對移動的同 時，在逐次成形加工工具2 6 0是朝Y軸方向相對移動之 際是以將逐次成形加工工具2 6 0沿著第1成形部，也就是 沿著工作物2 4 0的曲面移動的方式來控制。 另外，隨著加工的進行，僅將逐次成形加工工具2 6 0 依預定的間距P 2移動，並且加工第2成形部是與通常的 逐次成形加工同樣。 如第4圖所示，對工作物240預先賦予2次元的曲面 後’因爲只逐次成形加工3次元的第2成形部，所以成形 路徑已變短，加工時間也被縮短。 【圖式簡單說明】 第1圖是適用本發明而成形的製品的立體圖。 第2圖是本發明所使用的機器的立體圖。 第3圖是顯示本發明實施例的說明圖。 第4圖是顯示本發明實施例的說明圖。 第5圖是先前技術所使用的機器的立體圖。 第6圖是先前技術的說明圖。 第7圖是先前技術的說明圖。 第8圖是先前技術的說明圖。 1288671 (5) 第9圖是先前技術的說明圖。 〔符號說明〕 1 :製品 1 〇 :第1成形部 20 :第2成形部 200 :成形治具 2 3 0 :作物撐架 2 4 0 :工作物 2 5 0 :工作物夾 260 逐次成形加工工具1288671 (1) Description of the Invention [Technical Field of the Invention] The present invention relates to a sequential forming processing method and apparatus. [Prior Art] A step-by-step forming process in which a rod-shaped tool abuts against the surface of a metal plate material and which is sequentially formed along the contour line in accordance with the shape of the shaped article is disclosed in Patent Document 1 below. . [Patent Document 1] Japanese Laid-Open Patent Publication No. 2002-144 (European Patent Publication No. 1147832A2). [Disclosure] [Problem to be Solved by the Invention] Fig. 1 is a perspective view of a product produced by sequential molding processing by applying the present invention. In the whole product, the second molding portion 20 having a three-dimensional shape is protruded from the center portion of the first molding portion 10 having a cross-sectional shape bent in a two-dimensional shape. Fig. 5 through Fig. 9 show a process for producing the article 1 by a usual sequential forming process. The jig 100 for forming on the stage 50 is a first model member 1 1 0 having a first molded portion 1 对应 corresponding to the product, and a second model member corresponding to the second molded portion 20 of the product. 1 2 0. -5- 1288671 (2) The metal plate 1 4 0 as the work material (material) is in the plane, and its periphery is supported by the work object 1 3 0 and the work object] 5 0 work object support 1 3 0 is The tool 110 can be lowered from the top of the second model member so that the axis can be moved in the vertical direction of the water in the vertical direction. Figure 6 is a summary of the sequential forming process, the path of Figure 7. As shown in Fig. 6 and Fig. 7, the workpiece is formed into a product shape by forming the entire workpiece by the path Ρ 2 in which the first molding portion diameter Ρ 1 and the second molding portion are formed. As shown in Fig. 8, the sequential forming processing tool 160 is formed by moving the upper surface of the workpiece 1 40 on the parallel X-axis and advancing only at a pitch Ζ in the z-axis direction. In the eighth, although the processing tool 160 is successively formed, it is actually supported. The y which moves along the contour line is displayed by the three tools 160. That is, once the pitch P of the advancement is made constant, the contour line is formed. When the interval between the paths in which the curvature radius of the curved surface of the first molded portion is changed is widened, the formability is deteriorated. Therefore, the advancement pitch is reduced and the formability is improved, and the entire length of the forming path is increased, and the processing time is increased. Bad longevity. (9) (a) is a state in which the first forming unit 1 〇 and the second forming unit 20 are processed in the state in which the sequential forming process is completed, and the material shape is controlled in accordance with the outer peripheral shape of the product. . . The successive flattening directions and the roads that are not formed are applied in a plane-by-plane shape, and each figure on the side of the graph is a 1st story. Further, along the time of the big time, the neighboring cockroach will produce the crop 1 400 〇 140 -6 - 1288671 (3) The appropriate trimming (t r i m m i n g ) is processed C 1 to obtain the product i. In the work material 140, the end material having the space 1 42 which is cut by the trimming process is left, which is a cause of deterioration of the yield of the material. The present invention provides a sequential forming process which can solve the above problems. Method and device. [Means for Solving the Problem] In order to achieve the above object, the third-order shape successive molding method of the present invention prepares a workpiece having a curved surface corresponding to the first molding portion, and a part of the workpiece is subjected to sequential forming processing. The second forming portion of the three-dimensional shape is processed. Then, the sequential forming processing apparatus is provided with a platform for holding the workpiece around the workpiece and a platform for carrying the workpiece, and a sequential forming tool equipped for the vertical direction of the platform, and is provided corresponding to the curved surface of the workpiece. There are work support and work folder. [Embodiment] Figs. 2 to 4 are explanatory views showing a method of producing a product by sequential forming processing of the present invention. In the present invention, the forming jig 200 disposed on the stage 50 is a model member 220 provided only with the second forming portion corresponding to the product. The metal plate 240 as a work material (material) is processed in advance on the curved surface having the first molded portion and the same dimensional surface of the product. -7- 1288671 (4) The workpiece holder 203 is a pedestal surface 232 having a surface conforming to the workpiece 240. Similarly, the workpiece holder 250 has a gripping surface 253 that coincides with the curved surface of the workpiece 240. At the time of processing, the sequential forming processing tool 260 and the platform 50 move relative to each other along the plane shape of the second forming portion on the X-Y plane, and the sequential forming processing tool 2 60 is toward the Y axis. The relative movement of the direction is controlled such that the successive forming tool 250 is moved along the first forming portion, that is, along the curved surface of the workpiece 240. Further, as the processing progresses, only the sequential forming processing tool 2 60 is moved at a predetermined pitch P 2 , and the second forming portion is processed in the same manner as the normal sequential forming process. As shown in Fig. 4, the workpiece 240 is given a second-order curved surface in advance. Since the second molding portion of the third dimension is formed only by successive molding, the molding path is shortened, and the processing time is also shortened. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a product formed by applying the present invention. Fig. 2 is a perspective view of the machine used in the present invention. Fig. 3 is an explanatory view showing an embodiment of the present invention. Fig. 4 is an explanatory view showing an embodiment of the present invention. Figure 5 is a perspective view of the machine used in the prior art. Fig. 6 is an explanatory diagram of the prior art. Fig. 7 is an explanatory diagram of the prior art. Fig. 8 is an explanatory diagram of the prior art. 1288671 (5) Fig. 9 is an explanatory diagram of the prior art. [Description of Symbols] 1 : Product 1 〇 : 1st forming part 20 : 2nd forming part 200 : Forming jig 2 3 0 : Crop support 2 4 0 : Work object 2 5 0 : Work object holder 260 Successive forming tool
Claims (1)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003089942A JP4322033B2 (en) | 2003-03-28 | 2003-03-28 | Sequential forming method and apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW200418591A TW200418591A (en) | 2004-10-01 |
| TWI288671B true TWI288671B (en) | 2007-10-21 |
Family
ID=32821576
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW092122780A TWI288671B (en) | 2003-03-28 | 2003-08-19 | Method and apparatus for incremental forming |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US20040187548A1 (en) |
| EP (1) | EP1462190B1 (en) |
| JP (1) | JP4322033B2 (en) |
| KR (1) | KR100545293B1 (en) |
| CN (1) | CN1282509C (en) |
| AT (1) | ATE321617T1 (en) |
| AU (1) | AU2003244039A1 (en) |
| DE (1) | DE60304298T2 (en) |
| TW (1) | TWI288671B (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7984635B2 (en) | 2005-04-22 | 2011-07-26 | K.U. Leuven Research & Development | Asymmetric incremental sheet forming system |
| US8322176B2 (en) * | 2009-02-11 | 2012-12-04 | Ford Global Technologies, Llc | System and method for incrementally forming a workpiece |
| US8733143B2 (en) | 2010-07-15 | 2014-05-27 | Ford Global Technologies, Llc | Method of incremental forming with successive wrap surfaces |
| US8783078B2 (en) | 2010-07-27 | 2014-07-22 | Ford Global Technologies, Llc | Method to improve geometrical accuracy of an incrementally formed workpiece |
| US8302442B2 (en) | 2010-07-29 | 2012-11-06 | Ford Global Technologies, Llc | Method of incrementally forming a workpiece |
| JP6072433B2 (en) * | 2012-05-23 | 2017-02-01 | 株式会社アミノ | Sequential molding method and apparatus |
| JP2013252557A (en) * | 2012-06-08 | 2013-12-19 | Amino:Kk | Sequential forming method |
| US9038999B2 (en) * | 2012-08-10 | 2015-05-26 | Ford Global Technologies, Llc | Fixture assembly for forming prototype parts on an incremental forming machine |
| US9635714B2 (en) * | 2013-05-06 | 2017-04-25 | The Boeing Company | Incremental sheet forming for fabrication of cold sprayed smart susceptor |
| DE102014014202A1 (en) * | 2014-09-22 | 2016-03-24 | Technische Universität Dortmund | Method and device for the combined production of components by means of incremental sheet metal forming and additive processes in one setting |
| US10144048B2 (en) | 2014-11-19 | 2018-12-04 | Ford Global Technologies, Llc | High stiffness and high access forming tool for incremental sheet forming |
| US10478897B2 (en) * | 2017-01-04 | 2019-11-19 | GM Global Technology Operations LLC | Sheet metal system and manufacturing process joining incremental forming and direct metal deposition |
| US10976716B2 (en) * | 2018-03-16 | 2021-04-13 | The Boeing Company | Generating a plurality of curved transitions connecting planar parallel alternating paths for forming a workpiece |
| CN112517746B (en) * | 2019-09-17 | 2022-07-12 | 东南大学 | Adaptive control incremental forming method |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2378413A (en) * | 1942-09-24 | 1945-06-19 | Cairns Corp | Device for shaping metal sheets |
| US2434379A (en) * | 1944-12-16 | 1948-01-13 | Glenn L Martin Co | Apparatus and method of stretch pressing metal sheets |
| US3021887A (en) * | 1956-07-19 | 1962-02-20 | Rohr Aircraft Corp | Titanium stretch forming |
| US3478553A (en) * | 1962-02-14 | 1969-11-18 | Budd Co | Method of forming sandwich panels |
| US5035133A (en) * | 1990-02-09 | 1991-07-30 | Rohr Industries, Inc. | Method and apparatus for hot die draw forming metal sheets |
| DE4137453C1 (en) * | 1991-11-14 | 1992-05-27 | Mercedes-Benz Aktiengesellschaft, 7000 Stuttgart, De | |
| EP1047511B1 (en) * | 1997-09-18 | 2002-07-31 | Cosma International Inc. | Stretch draw die and method |
| JPH11207413A (en) * | 1998-01-21 | 1999-08-03 | Toyota Central Res & Dev Lab Inc | Incremental forming method |
| CN1073895C (en) * | 1998-01-29 | 2001-10-31 | 株式会社阿敏诺 | Appts. for dieless forming plate materials |
| JP3753608B2 (en) * | 2000-04-17 | 2006-03-08 | 株式会社日立製作所 | Sequential molding method and apparatus |
| US6532786B1 (en) * | 2000-04-19 | 2003-03-18 | D-J Engineering, Inc. | Numerically controlled forming method |
| JP2002102945A (en) * | 2000-09-25 | 2002-04-09 | Honda Motor Co Ltd | Incremental stretch forming tool |
| DE10303458A1 (en) * | 2003-01-29 | 2004-08-19 | Amino Corp., Fujinomiya | Shaping method for thin metal sheet, involves finishing rough forming body to product shape using tool that moves three-dimensionally with mold punch as mold surface sandwiching sheet thickness while mold punch is kept under pushed state |
| JP4209233B2 (en) * | 2003-03-28 | 2009-01-14 | 株式会社日立製作所 | Sequential molding machine |
-
2003
- 2003-03-28 JP JP2003089942A patent/JP4322033B2/en not_active Expired - Lifetime
- 2003-08-19 TW TW092122780A patent/TWI288671B/en not_active IP Right Cessation
- 2003-08-28 EP EP03255335A patent/EP1462190B1/en not_active Expired - Lifetime
- 2003-08-28 AT AT03255335T patent/ATE321617T1/en not_active IP Right Cessation
- 2003-08-28 DE DE60304298T patent/DE60304298T2/en not_active Expired - Lifetime
- 2003-08-29 US US10/650,808 patent/US20040187548A1/en not_active Abandoned
- 2003-08-29 KR KR1020030060143A patent/KR100545293B1/en active IP Right Grant
- 2003-09-01 AU AU2003244039A patent/AU2003244039A1/en not_active Abandoned
- 2003-09-01 CN CNB031557422A patent/CN1282509C/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| DE60304298D1 (en) | 2006-05-18 |
| DE60304298T2 (en) | 2006-11-16 |
| US20040187548A1 (en) | 2004-09-30 |
| EP1462190B1 (en) | 2006-03-29 |
| JP2004291065A (en) | 2004-10-21 |
| AU2003244039A1 (en) | 2004-10-14 |
| KR20040086090A (en) | 2004-10-08 |
| EP1462190A1 (en) | 2004-09-29 |
| CN1282509C (en) | 2006-11-01 |
| TW200418591A (en) | 2004-10-01 |
| KR100545293B1 (en) | 2006-01-24 |
| CN1533853A (en) | 2004-10-06 |
| JP4322033B2 (en) | 2009-08-26 |
| ATE321617T1 (en) | 2006-04-15 |
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