CN1501470A - Method for forming shallow trench isolation in semiconductor substrate - Google Patents

Method for forming shallow trench isolation in semiconductor substrate Download PDF

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CN1501470A
CN1501470A CNA021487405A CN02148740A CN1501470A CN 1501470 A CN1501470 A CN 1501470A CN A021487405 A CNA021487405 A CN A021487405A CN 02148740 A CN02148740 A CN 02148740A CN 1501470 A CN1501470 A CN 1501470A
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shallow trench
semiconductor substrate
semiconductor
hard cover
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顾子琨
黄建恺
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Silicon Integrated Systems Corp
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Abstract

A method of forming shallow trench isolation in a semiconductor substrate; firstly, forming a hard mask with an opening on the surface of the semiconductor substrate, and etching the semiconductor substrate through the opening to form a shallow trench; then, annealing the semiconductor substrate (such as a silicon substrate) in an environment containing nitrogen oxide or nitrogen/oxygen to form a silicon oxynitride film on the surface of the shallow trench to be used as a barrier layer for preventing the diffusion of the dopant of the source/drain; then, forming an insulating material on the surface of the hard mask to fill the shallow trench; secondly, using the hard mask as a polishing stop layer, and removing the hard mask after planarizing the insulating material to expose the upper surface of the semiconductor substrate and leave a shallow trench isolation; the method of the invention can reduce or eliminate the stress near the shallow trench isolation, thereby improving the yield of semiconductor products; in addition, the silicon oxynitride film is used as a barrier layer to prevent the dopant of the source/drain electrode formed in the active region from diffusing out to the insulating layer in the shallow trench.

Description

在半导体基底之中形成浅沟槽隔离物的方法Method of forming shallow trench isolation in semiconductor substrate

技术领域technical field

本发明涉及集成电路(Integrated circuits;ICs)的制作技术,特别是有关于一种在半导体基底之中形成浅沟槽隔离物(shallow trenchisolation;STI)的方法,并藉此降低因蚀刻浅沟槽而产生的应力。The present invention relates to the manufacturing technology of integrated circuit (Integrated circuits; ICs), relate in particular to a kind of method for forming shallow trench isolation (shallow trench isolation; STI) in semiconductor substrate, and thereby reduce the impact caused by etching shallow trenches. resulting stress.

背景技术Background technique

在集成电路产业,浅沟槽隔离物已渐渐取代传统的局部硅氧化物(localsilicon oxidation;LOCOS)以当作改良的场隔离结构。通常浅沟槽隔离物制程技术,包括蚀刻半导体基底以形成浅沟槽,然后将绝缘物质填入上述浅沟槽之中,接下来利用化学机械研磨法(chemical mechanical polishing;CMP)以平坦化上述绝缘物质并形成浅沟槽隔离物。上述形成浅沟槽隔离物的步骤会在半导体基底的主动区域引起机械应力(mechanical stress)或热应力(thermal stress),进而导致半导体基底的主动区域的差排或是缺陷位置。因此,将引起后续形成于半导体基底的晶体管等元件的源极/漏极区域产生高漏电路径(high leakage current path),而降低半导体产品良率。In the integrated circuit industry, shallow trench isolations have gradually replaced traditional local silicon oxide (LOCOS) as an improved field isolation structure. The usual shallow trench isolation process technology includes etching the semiconductor substrate to form shallow trenches, and then filling insulating substances into the shallow trenches, and then using chemical mechanical polishing (CMP) to planarize the above-mentioned shallow trenches. insulating material and form shallow trench isolation. The above-mentioned steps of forming the STIs will cause mechanical stress or thermal stress in the active region of the semiconductor substrate, thereby causing dislocation or defect positions in the active region of the semiconductor substrate. Therefore, a high leakage current path (high leakage current path) will be generated in the source/drain regions of components such as transistors formed subsequently on the semiconductor substrate, thereby reducing the yield of semiconductor products.

Thei等人的美国专利第6,350,662号揭露一种浅沟槽隔离物的形成方法,用来降低浅沟槽附近的缺陷,该方法是在蚀刻半导体基底以形成浅沟槽之后采用氮气回火方式进行大约30分至150分钟。藉此降低半导体基底内的缺陷、差排、半导体与氧化层之间界面补捉电荷的能力(Interface trap)、与应力。U.S. Patent No. 6,350,662 to Thei et al. discloses a method of forming shallow trench spacers for reducing defects near shallow trenches by using nitrogen tempering after etching a semiconductor substrate to form shallow trenches About 30 minutes to 150 minutes. In this way, the defects, dislocations, charge trapping ability (Interface trap) and stress of the interface between the semiconductor and the oxide layer in the semiconductor substrate are reduced.

Arghavani等人的美国专利第5,780,346号和第6,261,925号揭露在半导体基底中形成浅沟槽隔离物的方法。该方法是在半导体基底中蚀刻出沟槽后,将第一氧化物层形成于沟槽中。接着在含氮和氧的气体的环境下进行处理,且在回火程序后,于第一氧化物层和半导体基底间形成氮氧化物。然而,此氮氧化硅是在提高的温度下将氧化硅层氮化而形成。如此将增加制程复杂度与制程成本。US Patent Nos. 5,780,346 and 6,261,925 to Arghavani et al. disclose methods of forming shallow trench spacers in semiconductor substrates. The method is to form a first oxide layer in the trench after etching the trench in the semiconductor substrate. Then, it is processed under the atmosphere of gas containing nitrogen and oxygen, and after the tempering process, oxynitride is formed between the first oxide layer and the semiconductor substrate. However, the silicon oxynitride is formed by nitridating the silicon oxide layer at elevated temperature. This will increase the complexity and cost of the manufacturing process.

因此,需要提供一种在半导体基底之中形成浅沟槽隔离物的改良方法,藉以消除或降低在通过反应离子蚀刻的轰击而形成浅沟槽隔物的制程时所产生的应力。Therefore, there is a need to provide an improved method of forming shallow trench spacers in a semiconductor substrate, so as to eliminate or reduce the stress generated during the process of forming shallow trench spacers by bombardment of reactive ion etching.

发明内容Contents of the invention

有鉴于此,本发明的目的在于提供一种在半导体基底之中形成浅沟槽隔离物的方法,此方法能够消除或降低在形成浅沟槽隔物的制程所产生的应力,而提高产品良率。In view of this, the object of the present invention is to provide a method for forming shallow trench spacers in a semiconductor substrate, this method can eliminate or reduce the stress generated in the process of forming shallow trench spacers, and improve product quality. Rate.

再者,本发明另一目的在于提供一种在半导体基底之中形成浅沟槽隔离物的方法,用来降低制程复杂度与制造成本。Furthermore, another object of the present invention is to provide a method for forming shallow trench isolators in a semiconductor substrate for reducing process complexity and manufacturing cost.

根据上述目的,本发明提供一种在半导体基底之中形成浅沟槽隔离物的方法,其方法如下所述:According to the above object, the present invention provides a method for forming shallow trench isolators in a semiconductor substrate, the method is as follows:

首先,在上述半导体基底表面形成一具有开口的硬罩幕,并经由上述开口蚀刻上述半导体基底以形成一浅沟槽;然后,在含氧化氮(NO)或氮气(N2)/氧气(O2)的环境下对半导体基底(如硅基底)进行回火,以在浅沟槽表面顺应地形成一氮氧化硅膜,用以做为避免源极/漏极的掺质扩散的阻障层;在此回火步骤中,暴露出的硅基底表面会发生氧化反应和氮化反应;接着,在上述硬罩幕表面形成一绝缘物质,以填入上述浅沟槽;其次,利用上述硬罩幕当作研磨停止层,并且平坦化上述绝缘物质后,去除上述硬罩幕,以露出上述半导体基底的上表面并留下一浅沟槽隔离物。First, a hard mask with an opening is formed on the surface of the above-mentioned semiconductor substrate, and the above-mentioned semiconductor substrate is etched through the above-mentioned opening to form a shallow trench; 2 ) Tempering the semiconductor substrate (such as silicon substrate) in an environment to conformably form a silicon oxynitride film on the surface of the shallow trench, which is used as a barrier layer to prevent the dopant diffusion of the source/drain ; In this tempering step, an oxidation reaction and a nitriding reaction will occur on the exposed silicon substrate surface; then, an insulating substance is formed on the surface of the above-mentioned hard mask to fill the above-mentioned shallow trench; secondly, using the above-mentioned hard mask After the hard mask is used as a grinding stop layer and the insulating material is planarized, the hard mask is removed to expose the upper surface of the semiconductor substrate and leave a shallow trench isolation.

上述的半导体基底较佳的是在依序利用标准清洗液和去离子水进行预清洗后进行回火,所使用的标准清洗液例如为稀释的NH4OH/H2O2溶液(即SC1)或稀释的NH4OH/HCl溶液(即SC2)。The above-mentioned semiconductor substrate is preferably tempered after pre-cleaning with standard cleaning solution and deionized water in sequence. The standard cleaning solution used is, for example, diluted NH 4 OH/H 2 O 2 solution (ie SC1) Or dilute NH 4 OH/HCl solution (ie SC2).

再者,较佳的是将上述的半导体基底在温度约800℃至1100℃下在含氧化氮或氮气/氧气的环境中回火2至15分钟。Furthermore, it is preferred to temper the aforementioned semiconductor substrate at a temperature of about 800° C. to 1100° C. in an atmosphere containing nitrogen oxide or nitrogen/oxygen for 2 to 15 minutes.

再者,上述硬罩幕包括形成于半导体基底上表面的垫氧化层以及形成于上述垫氧化层表面的垫氮化层。Furthermore, the hard mask includes a pad oxide layer formed on the upper surface of the semiconductor substrate and a pad nitride layer formed on the surface of the pad oxide layer.

再者,上述浅沟槽的形成较佳的是利用非等向性蚀刻法,并且以含有HBr、Cl、CF4为反应气体而完成。Furthermore, the formation of the above-mentioned shallow trenches is preferably performed by using an anisotropic etching method and using HBr, Cl, and CF 4 as reactive gases to complete.

再者,上述绝缘物质是利用高密度等离子化学气相沉积法(HDPCVD)以完成。Furthermore, the above-mentioned insulating material is completed by high-density plasma chemical vapor deposition (HDPCVD).

再者,上述绝缘物质是采用化学机械研磨法或回蚀刻直至半导体基底的上表面和硬罩幕层大致共平面,以完成平坦化。Furthermore, the insulating substance is planarized by chemical mechanical polishing or etching back until the upper surface of the semiconductor substrate is substantially coplanar with the hard mask layer.

根据本发明在半导体基底之中形成浅沟槽隔离物的方法,在浅沟槽隔离物附近的应力能够被降低或消除,藉此能够提升半导体产品良率。此外,氮氧化硅膜111是做为阻障层,用以避免后续形成于主动区的源极/漏极的掺质往外扩散至浅沟槽110中的绝缘层。According to the method for forming the shallow trench isolation in the semiconductor substrate of the present invention, the stress near the shallow trench isolation can be reduced or eliminated, thereby improving the yield of semiconductor products. In addition, the silicon oxynitride film 111 is used as a barrier layer to prevent the dopant formed in the source/drain of the active region from diffusing out to the insulating layer in the shallow trench 110 .

附图说明Description of drawings

图1至图6是根据本发明实施例在半导体基底之中形成浅沟槽隔离物的制程剖面图。1 to 6 are cross-sectional views of a process for forming shallow trench isolators in a semiconductor substrate according to an embodiment of the present invention.

具体实施方式Detailed ways

请参照图1,提供一由单晶硅构成的半导体基底100。接着,在含氧的高温(800℃至1000℃)环境下于上述半导体基底100表面成长厚度大约200埃至400埃的垫氧化层102。此垫氧化层102是用来加强后续形成的垫氮化层104与半导体基底100的间的黏着能力。接着,利用低压化学气相沉积法(lowpressure chemical vapor deposition;LPCVD),并且导入SiH2Cl2与NH3等混合气体当作沉积反应源,以在上述垫氧化层102表面形成厚度大约1000埃至2000埃的垫氮化层104,上述沉积压力大约为0.1托尔(Torr)至1.0托尔,而沉积温度大约为700℃至800℃。Referring to FIG. 1 , a semiconductor substrate 100 made of single crystal silicon is provided. Next, a pad oxide layer 102 with a thickness of approximately 200 angstroms to 400 angstroms is grown on the surface of the semiconductor substrate 100 in an oxygen-containing high temperature (800° C. to 1000° C.) environment. The pad oxide layer 102 is used to enhance the adhesion between the subsequently formed pad nitride layer 104 and the semiconductor substrate 100 . Next, using low pressure chemical vapor deposition (LPCVD), and introducing a mixed gas such as SiH 2 Cl 2 and NH 3 as a deposition reaction source, to form a thickness of about 1000 angstroms to 2000 angstroms on the surface of the pad oxide layer 102. For the pad nitride layer 104 of angstroms, the deposition pressure is about 0.1 Torr to 1.0 Torr, and the deposition temperature is about 700° C. to 800° C.

然后,利用传统的微影技术(lihthography)在上述垫氮化层104表面形成具有开口的光阻图案(photoresist pattern)(图中未绘示),其次,利用反应性离子蚀刻法(reactive ion etching;RIE)经由上述光阻图案的开口,非等向性地(anisotropically)蚀刻上述垫氮化层104与上述垫氧化层102,以露出上述半导体基底100的上表面,并且形成具有开口108的硬罩幕106(hard mask),此硬罩幕106如图1所示,由残留的垫氧化层102与垫氮化层104构成。接下来,去除上述光阻图案。Then, a photoresist pattern (photoresist pattern) with openings (not shown in the figure) is formed on the surface of the above-mentioned pad nitride layer 104 by using conventional lithography technology (lihthography), and secondly, using reactive ion etching (reactive ion etching) RIE) through the opening of the photoresist pattern, anisotropically etch the pad nitride layer 104 and the pad oxide layer 102 to expose the upper surface of the semiconductor substrate 100, and form a hard layer with an opening 108 A hard mask 106 (hard mask), as shown in FIG. 1 , is composed of a remaining pad oxide layer 102 and a pad nitride layer 104 . Next, the above photoresist pattern is removed.

接着,请参照图2,利用含有HBr、Cl、CF4的蚀刻气体,并且采用适当的蚀刻机台经由上述硬罩幕108的开口106对上述半导体基底100进行蚀刻。在此步骤,可形成深度大约为3000埃至5000埃的浅沟槽110,却也因此在上述浅沟槽110的侧壁附近造成了因蚀刻步骤的等离子轰击所造成的机械应力。接着利用标准清洗液(standard clean solutions),例如稀释的NH4OH/H2O2溶液(即SC1)或稀释的NH4OH/HCl溶液(即SC2)与去离子水结合,对半导体基底100进行清洗。Next, referring to FIG. 2 , the semiconductor substrate 100 is etched through the opening 106 of the hard mask 108 by using an etching gas containing HBr, Cl, and CF 4 with an appropriate etching machine. In this step, a shallow trench 110 with a depth of approximately 3000 angstroms to 5000 angstroms can be formed, but mechanical stress caused by plasma bombardment in the etching step is caused near the sidewalls of the shallow trench 110 . Then use standard clean solutions (standard clean solutions), such as diluted NH 4 OH/H 2 O 2 solution (ie SC1) or diluted NH 4 OH/HCl solution (ie SC2) combined with deionized water, to clean the semiconductor substrate 100 Clean up.

之后,请参照图3,在温度约800℃至1100℃下于含氧化氮(NO)的环境中,加半导体基底100中的浅沟槽110表面顺应地形成氮氧化硅膜111,其厚度大约为20埃至30埃左右。形成该氮氧化硅膜111的时间约为2至15分钟。此回火制程是用以降低或移除由蚀刻浅沟槽110所引起的应力。Afterwards, referring to FIG. 3 , a silicon oxynitride film 111 is conformally formed on the surface of the shallow trench 110 in the semiconductor substrate 100 in an environment containing nitrogen oxide (NO) at a temperature of about 800° C. to 1100° C., with a thickness of about It is about 20 angstroms to 30 angstroms. The time for forming the silicon oxynitride film 111 is about 2 to 15 minutes. The tempering process is used to reduce or remove the stress caused by etching the shallow trench 110 .

接着如图4所示,利用高密度等离子化学气相沉积法(high densityplasma pressure chemical vapor deposition;HDPCVD),并且采用四乙基硅酸盐(tetra-ethyl-ortho-silicate)与臭氧(ozone)为反应气体以在上述浅沟槽110形成由二氧化硅材料构成的绝缘物质112。另一方面,也可以采用硅烷与氧气的混合气体取代上述四乙基硅酸盐与臭氧的混合气体。Next, as shown in Figure 4, using high density plasma pressure chemical vapor deposition (high density plasma pressure chemical vapor deposition; HDPCVD), and using tetra-ethyl-ortho-silicate (tetra-ethyl-ortho-silicate) and ozone (ozone) as the reaction gas to form an insulating substance 112 made of silicon dioxide in the shallow trench 110 . On the other hand, a mixed gas of silane and oxygen may also be used instead of the mixed gas of tetraethylsilicate and ozone.

然后,请参照图5,利用上述硬罩幕106当作研磨停止层(polishing stoplayer),并且利用化学机械研磨法平坦化上述绝缘物质112,以留下上表面与上述硬罩幕106略为等高的绝缘物质112a。Then, please refer to FIG. 5 , using the hard mask 106 as a polishing stopper, and planarizing the insulating substance 112 by chemical mechanical polishing, so that the upper surface is slightly equal to the hard mask 106 insulating material 112a.

接着,请参照图6,利用氢氟酸溶液(hydrofluoric acid solution)以去除垫氧化层102,再以热磷酸溶液去除垫氮化层104,直到露出上述半导体基底100的上表面为止。在此湿蚀刻步骤,上述绝缘物质112a亦会有所损耗而留下绝缘物质112b。Next, referring to FIG. 6 , the pad oxide layer 102 is removed by hydrofluoric acid solution, and the pad nitride layer 104 is removed by hot phosphoric acid solution until the upper surface of the semiconductor substrate 100 is exposed. In this wet etching step, the insulating substance 112a will also be lost to leave the insulating substance 112b.

根据本发明在半导体基底之中形成浅沟槽隔离物的方法,在浅沟槽隔离物附近的应力能够被降低或消除,藉此能够提升半导体产品良率。此外,氮氧化硅膜111是做为阻障层,用以避免后续形成于主动区的源极/漏极的掺质往外扩散至浅沟槽110中的绝缘层。According to the method for forming the shallow trench isolation in the semiconductor substrate of the present invention, the stress near the shallow trench isolation can be reduced or eliminated, thereby improving the yield of semiconductor products. In addition, the silicon oxynitride film 111 is used as a barrier layer to prevent the dopant formed in the source/drain of the active region from diffusing out to the insulating layer in the shallow trench 110 .

再者,与传统方法不同的是,本发明不需要第一氧化层,因此制程复杂度与制造成本得以降低。Furthermore, different from the traditional method, the present invention does not require the first oxide layer, so the process complexity and manufacturing cost are reduced.

虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明,任何熟悉此项技艺者,在不脱离本发明之精神和范围内,当可做些许更动与润饰,因此本发明之保护范围当视权利要求书范围所界定者为准。Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this art can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, this The scope of protection of an invention shall be defined by the scope of the claims.

Claims (10)

1. a method that forms separator with shallow grooves among the semiconductor-based end is characterized in that: comprise the following steps: at least
The hard cover screen that has opening in above-mentioned semiconductor-based basal surface formation one;
Via the above-mentioned semiconductor-based end of above-mentioned opening etching to form a shallow trench;
Under the environment that contains nitrogen oxide (NO), conformably form a silicon oxynitride film on this shallow trench surface;
Form a megohmite insulant on above-mentioned hard cover screen surface, to insert above-mentioned shallow trench;
Utilize above-mentioned hard cover screen to be used as and grind to stop layer, and the above-mentioned megohmite insulant of planarization; And
Remove above-mentioned hard cover screen, exposing above-mentioned upper surface of substrate of semiconductor, and stay a separator with shallow grooves.
2. the method for claim 1 is characterized in that: the pad nitration case that above-mentioned hard cover screen comprises pad oxide and is formed at above-mentioned pad oxide surface.
3. the method for claim 1, it is characterized in that: the formation of above-mentioned shallow trench is to utilize the anisotropic etching method, and to contain HBr, Cl and CF 4For reacting gas is finished.
4. the method for claim 1, it is characterized in that: above-mentioned megohmite insulant utilizes high density plasma chemical vapor deposition method (HDPCVD) and finishes.
5. the method for claim 1 is characterized in that: above-mentioned megohmite insulant adopts chemical mechanical milling method to finish.
6. the method for claim 1 is characterized in that: the removal step of above-mentioned hard cover screen is to adopt phosphoric acid solution to finish.
7. the method for claim 1 is characterized in that: this silicon oxynitride film is to form down for about 800 ℃ to 1100 ℃ in temperature.
8. method as claimed in claim 7 is characterized in that: the time that forms this silicon oxynitride film is about 2 to 15 minutes.
9. the method for claim 1, it is characterized in that: the thickness of this silicon oxynitride film is about 20 to 30 dusts.
10. a method that forms separator with shallow grooves among the semiconductor-based end is characterized in that: comprise the following steps: at least
The hard cover screen that has opening in above-mentioned semiconductor-based basal surface formation one;
Via the above-mentioned semiconductor-based end of above-mentioned opening etching to form a shallow trench;
Containing nitrogen (N 2) and oxygen (O 2) environment under conformably form a silicon oxynitride film on this shallow trench surface;
Form a megohmite insulant on above-mentioned hard cover screen surface, to insert above-mentioned shallow trench;
Utilize above-mentioned hard cover screen to be used as and grind to stop layer, and the above-mentioned megohmite insulant of planarization; And
Remove above-mentioned hard cover screen, exposing above-mentioned upper surface of substrate of semiconductor, and stay a separator with shallow grooves.
CNA021487405A 2002-11-15 2002-11-15 Method for forming shallow trench isolation in semiconductor substrate Pending CN1501470A (en)

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Cited By (4)

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CN100375264C (en) * 2004-10-21 2008-03-12 台湾积体电路制造股份有限公司 Method for forming shallow trench isolation structure
US7544561B2 (en) 2006-11-06 2009-06-09 Taiwan Semiconductor Manufacturing Company, Ltd. Electron mobility enhancement for MOS devices with nitrided polysilicon re-oxidation
CN101577242B (en) * 2008-05-05 2011-03-23 中芯国际集成电路制造(北京)有限公司 Shallow trench isolation structure and forming method thereof
CN103904017A (en) * 2012-12-24 2014-07-02 中芯国际集成电路制造(上海)有限公司 Method for manufacturing semiconductor device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100375264C (en) * 2004-10-21 2008-03-12 台湾积体电路制造股份有限公司 Method for forming shallow trench isolation structure
US7544561B2 (en) 2006-11-06 2009-06-09 Taiwan Semiconductor Manufacturing Company, Ltd. Electron mobility enhancement for MOS devices with nitrided polysilicon re-oxidation
CN100533738C (en) * 2006-11-06 2009-08-26 台湾积体电路制造股份有限公司 Method for forming semiconductor structure
CN101577242B (en) * 2008-05-05 2011-03-23 中芯国际集成电路制造(北京)有限公司 Shallow trench isolation structure and forming method thereof
CN103904017A (en) * 2012-12-24 2014-07-02 中芯国际集成电路制造(上海)有限公司 Method for manufacturing semiconductor device
CN103904017B (en) * 2012-12-24 2017-11-10 中芯国际集成电路制造(上海)有限公司 A kind of manufacture method of semiconductor devices

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