CN1494617A - Needle-punching machine equipped with penetration measuring device - Google Patents

Needle-punching machine equipped with penetration measuring device Download PDF

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Publication number
CN1494617A
CN1494617A CNA028056094A CN02805609A CN1494617A CN 1494617 A CN1494617 A CN 1494617A CN A028056094 A CNA028056094 A CN A028056094A CN 02805609 A CN02805609 A CN 02805609A CN 1494617 A CN1494617 A CN 1494617A
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CN
China
Prior art keywords
fabric structure
machinery
pin
sewing
top surface
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Granted
Application number
CNA028056094A
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Chinese (zh)
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CN1320191C (en
Inventor
Y
Y·博德里
R·让
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Marcel - Bugatti Ltd By Share Ltd
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Marcel - Bugatti Ltd By Share Ltd
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Publication of CN1494617A publication Critical patent/CN1494617A/en
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Publication of CN1320191C publication Critical patent/CN1320191C/en
Anticipated expiration legal-status Critical
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00Needling machines
    • D04H18/02Needling machines with needles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00Needling machines

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Sewing Machines And Sewing (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention concerns a needle-punching machine for a textile structure consisting of a plurality of superposed layers (12) comprising a vertically mobile needle-punching table (10), a needle-punching head including s specific number of barbed needles (18) and arranged in line with said needle-punching table, and means for driving the needle-punching head to impart thereto a reciprocating vertical movement defining a maximum needle penetration low point, wherein are provided measuring means (36), arranged at said needle-punching head to measure the position of an upper surface of the textile structure at the maximum needle penetration low point. Said measuring means are preferably arranged in a median plane of the needle-punching head perpendicular to a forward moving direction of the textile structure.

Description

Sewing-punching machinery of being furnished with the puncture measurement mechanism
Technical field
The present invention relates to make the sewing fabric structure, for making the guard block that is used for hot environment, rocket engine member, the brake disc of high performance airborne vehicle or land vehicle.
Background technology
Brake disc must withstand the brake that produces very large shearing force.Because it is very big to put on the stress of brake disc, this shearing force phenomenon is particularly evident on airborne vehicle.
In order to withstand the shearing force that these cause the delamination consequence, brake disc must be made in the mode that can reduce structural inhomogeneity the biglyyest.Have the even regional area of unbalanced stress in the uneven dish, this zone has increased widely tears risk.
Usually, brake disc is used the reinforcement fabric structure that is made of several superimposed layers to make and is formed, and superimposed layer is by one group of Z direction, and is promptly sewn together with respect to the barbed pin of layer transverse direction puncture.After cutting out by size, fabric structure is carbonized, and uses the dot matrix Modeling Material to make it closely knit then, carries out optional heat treatment at last.Stacked being added on the supporter.Because set up superimposed layer, move downward and act on supporter as the step 1, sewing is carried out in different layers.The mechanical property of the final products that obtain with this mode depends on that to a great extent weaving strengthens the actual sewing density in the structure.Term " reality " sewing density is the elementary volume, volume element by fabric structure, and therefore the function of every cubic centimetre of sewing number relates to the sewing density of unit are, and the elongated area of Z puncture moves down the size of step and the functional characteristic of pin.
Existing bind makes and is difficult to obtain desirable ideal uniform, though the effect that some method truly has, particularly by being conceived to the size of downward step.Can be referring to United States Patent (USP) 4 790 052, it is advised for each superimposed layer, with the distance of suitable sewing layer thickness, increases the distance between pin and the layer supporter.Also can be referring to European patent 0 736 115, it and reaches out for constant thickness to different superimposed layers by adopting mobile step for having size by the layer supporter that predetermined relationship reduces.
These methods undesirable is because to be used for the size that moves down step of layer supporter generally be precalculated by theoretical basis, particularly as the function of the quantity of the layer that forms final fabric structure, and the actual paracentesis depth calculating of not pressing pin.But regrettably,, must know this parameter for the desired uniform sewing density of final fabric structure that guarantees that acquisition has good uniformity.In addition, the thickness of fabric structure is big more, and relevant understanding error range to paracentesis depth is just big more.
European patent application 0 695 823 is used in the detection roller of measuring fabric structure top surface position between the sewing operation and being arranged on next door, pin working region, manages to improve the understanding to the pin paracentesis depth.
Yet it is not satisfied that such solution has proved, because under the effect of sewing edge, fabric structure is compressed, the measurement of carrying out does not detect.This defective of not considering the fabric structure distortion means that the actual paracentesis depth for pin does not have accurate cognition.
Summary of the invention
Therefore, the invention provides a kind of sewing machine and related methods that can overcome above-mentioned defective, the present invention can measure the actual paracentesis depth of the pin of sewing fabric structure in the mode of considering malformation when the different layer that constitutes fabric is carried out sewing operation.
The machinery of the fabric structure that this purpose can be made up of several superimposed layers a kind of sewing is realized, this machinery comprises the sewing work platform of a vertical motion, a sewing head, the barbed pin that vertically is arranged on the sewing work platform that has predetermined quantity, with the device that drives described sewing head, this device makes its vertically reciprocally motion, be limited to the low spot of the maximum puncture of pin in the described fabric structure, this machinery is characterised in that it further comprises measurement mechanism, be arranged in the described sewing head, be used to measure position at the described fabric structure top surface of low spot of the maximum puncture of pin.
Therefore,, just may consider fabric structure compressed degree under the sewing edge effect, can accurately determine the actual paracentesis depth of pin thus by measurement mechanism is arranged on the needle plate.
Preferably, described measurement mechanism is arranged on the midplane of described sewing head, perpendicular to the direction of advance of described fabric structure.
In a preferred embodiment, the device of the described fabric structure top surface of described measurement position comprises an optical module, is used to carry out noncontacting measurement.Preferably, it comprises the generating laser/receiver of a wide beam type.
An optional embodiment, described measurement mechanism can comprise a mechanical detector, is used for contact measurement.
Can also be furnished with a sensor, this sensor is preferably induction or optical type, to determine the low spot of the maximum puncture of described pin, also is furnished with processor device, be used to control the vertical of described sewing work platform and move, described moving is the function of described measurement mechanism in the position of the fabric structure top surface of the low point measurement of the maximum puncture of described pin.
The present invention also provides a kind of method of using above-mentioned mechanical weaving thing structure, and with the fabric structure of this method acquisition.The position of fabric structure top surface is preferably measured by the transient measurement that carries out in real time on the whole length of fabric structure.
Description of drawings
Reach in conjunction with the accompanying drawings by following nonrestrictive explanation, can more be expressly understood the present invention.
Fig. 1 is used to sew the schematic diagram of the present invention's machinery first embodiment of fabric structure;
Fig. 2 is used to sew the schematic diagram of the present invention's machinery second embodiment of fabric structure; With
Fig. 3 is the side view of the machinery among Fig. 2, and right hand portion illustrates the maximum puncture position of pin.
The specific embodiment
Fig. 1 and 2 illustrates two embodiments of machinery of the fabric structure on the plane that is used to sew.Certainly, be appreciated that the present invention only is not limited in making planar structure, the structure that coiling fibre sheet (fiber sheet) is made also constitutes application of present inventor, sheet or fabric can hoops and are helically twistedly formed flat stack circle, and sheet also can twist in and forming the stack circle on the axle.
Machinery generally includes " sewing " workbench 10, is used for supporting layer or sheet 12, and the length of this layer or sheet 12 and width depend on the final structure that produces.Feed in succession, thus be superimposed as continuous layer.Workbench is vertically set on below the sewing head 14, and this sewing head has the conventional belt pricker 18 of the quantification that is contained on the needle plate 16, the driving of one or more crank parts 20 that this sewing head drives by one or more motors, and vertically live reciprocating cutter.The stripper 22 that is fixed to the frame 24 of machinery is installed on the sewing work platform, prevents that fabric structure from deforming when pin lifts.Certainly, workbench and stripper all are installed with hole 26,28 respectively, are used to make pin to pass through.Workbench vertical motion under the driving of the device of for example forming 30 by motor-driven worm screw.Two groups of driven rollers 32,34 (being also referred to as the entrance and exit compressing member) are arranged on the upstream and downstream of machinery, are used for flatly carrying fabric structure towards sewing head.
The present invention is furnished with device 36, is used to measure fabric structure top surface position, and is arranged in sewing head 14, so that determine when the low spot of maximum puncture the actual paracentesis depth of pin in fabric structure.Because the stroke of pin is constant with respect to its frame that is connected to, and because the relative frame of sewing work platform is arranged on known distance, therefore can demonstrate easily, the degree of depth of pin puncture textile material is directly dependent on the thickness of the sewing work platform and the material between the top surface of surveying.
For this purpose, measurement mechanism 36 is fixed in frame 24, and needle plate 16 (with stripper 22) is drilled with hole 38 and 40, so that measurement mechanism can match with the top surface of fabric structure.
In the illustrated embodiment, this cooperation contactlessly (position of remote metering fabric structure top surface) or have and (mechanical detector is reduced to the top surface of fabric structure) contiguously and carries out.
Fig. 1 illustrates a preferred embodiment of the present invention, and wherein the noncontacting measurement device is made up of the optical measurement assembly, as generating laser/receiver 42.Transmitter sends a laser beam, passes needle plate and stripper, and towards the top surface of fabric structure, top surface arrives receiver with beam reflection then.Suppose that distance between transmitter and the sewing work platform is known to the preceding first measurement, therefore the distance between transmitter and the fabric structure top surface can be determined by analyzing the laser beam go and return path, is enough to make exactly the thickness of the fabric structure that the sewing work platform supported.In addition, for avoiding the problem of obvious defects on the fabric structure, the preferred angle pencil of ray type of laser module (because the laser of the type has comprehensive function by the measurement on the whole width of light beam).Certainly, can use fully to be operated in ultrared optical measurement assembly, but not be essential preferred infrared ray.
Fig. 2 illustrates an optional embodiment, wherein, measurement mechanism is made up of the mechanical detector that the inner plunger 44 that is fixed to frame 24 forms, and outer sleeve 46 is slidably mounted on it, sleeve has a slightly end of circle, is used for directly contact fabric structure (after by needle plate and stripper).The slip of sleeve is sprayed controllably from the control module 48 that is fixed to frame 24 by the fluid that is preferably Compressed Gas and to be advanced piston, and is driven.The pressure of fluid is adjusted into the function of the characteristic (hardness, elastic reaction) of fabric structure, and it is adjusted to guarantee that sleeve does not bounce on described fabric structure.Sleeve also is included in the reflection collar 50 on its top, is used for and the optical measurement assembly that is fixed on frame 24 equally, matches as laser or RF transmitter/receiver 52.Transmitter is with the collar of light beam directive sleeve, and light is again by its reflected back receiver.When the end of detector contacts with the sewing work platform, suppose that distance between transmitter and the receiver is known to the previous measurement, therefore, determine the distance (by analyzing the light beam go and return path) between transmitter and the receiver when contacting with the top surface of fabric structure, in this case, also be enough to make exactly the thickness of the fabric structure that the sewing work platform supported in described end.
In above-mentioned two embodiments, measurement mechanism 36 preferably is arranged in the midplane of sewing head 14, the direction (although certainly far leaving from it) of advancing perpendicular to fabric structure.If the form of fabric structure is two adjacent sheets that advance under sewing head parallel to each other, then measurement mechanism is paired.In structure shown in Figure 3, sewing head can comprise two independently needle plates that are arranged side by side, and has to be substantially disposed in the middle measurement mechanism of each sheet subsequently.For ease of understanding, Fig. 3 illustrates the machinery in the above optional embodiment, two different positions, a position (left side of Fig. 3 is half of) corresponds to the resting position that a syringe needle lifts, and another (right-hand component) corresponds to the low dot location of described head in the maximum puncture of its pin.
The low spot of the maximum puncture of pin is determining that by the sensor 54 of for example induction or optical type sensor is fixed on frame in real time, matches with a specific flank of cam 56 on the crank assemblies 20 for example, thus the up-and-down movement of control sewing head.This flank of cam is used for determining that a period of time (being not only an independent transient measurement moment) is in the down stroke process of needle plate, preferably near low spot, measurement mechanism 36 work in this process, can obtain several measured values, the processor module 58 that is connected to sensor 54 and measurement mechanism 36 is determined first mean value of a sewing layer according to these measured values.These are measured subsequently after the step of advancing of each level of fabric structure and carry out repeatedly, be used for determining the actual average paracentesis depth of pin at this class value of given channel end acquisition, on this basis, the device 30 that is used to drive the sewing work platform and be connected to processor device 58 can automatically make the work vertical motion to hold following passage, the size of the downward step of workbench is controlled, so that the distance that pin punctures in fabric structure and determines.
Therefore, the bind that machinery of the present invention carried out is summarized as follows.Beginning, second thickness is superimposed upon on the ground floor thickness that is arranged on the sewing work platform, and these two layers of the method stack are sewed head under predetermined condition barbed pin combines.Thereafter, the sewing work platform moves a distance relative to sewing head, and this distance is confirmed as the function with suitable measurement mechanism, the two superimposed layer surface locations that record at the low spot place of maximum puncture.At last, the threeply degree superpose aforementioned two-layer on, described threeply degree is incorporated into aforementioned two-layer under identical predetermined condition.Subsequently, for the layer of back, these steps repeat, till fabric structure reaches desirable thickness.
The method of using in above-mentioned machinery comprises: at first, with one or two stack the layer be put on the workbench 10, then, use needle plate 16, utilize driven roller 32,34 to make fabric structure horizontal ground motion on whole width simultaneously, each layer combined by sewing.Then, workbench descends with the mobile step of determining size, thereby the 3rd layer can be applied, and is sewn into two-layerly in addition successively, and proceeds till obtaining desirable thickness.
In the present invention, the mobile step that size is determined is not constant, do not concern according to predetermined down yet, but by in the above-mentioned layer of pin at fabric structure of the low point measurement of the maximum puncture of pin actual paracentesis depth determined, thereby obtain the sewing density of the desirable reality of described fabric structure, density is constant, perhaps can be with the varied in thickness of fabric structure.Therefore, the position of described fabric structure top surface is measured in the centre of pin, thereby produces the size of the downward step of sewing work platform, so that pin is to determine distance puncture fabric structure.

Claims (10)

1. one kind is used for machinery that the fabric structure of being made up of several superimposed layers (12) is sewed, described machinery comprises: but the sewing work platform (10) of a vertical motion, a sewing head (14), the barbed pin (18) that has the quantification that is vertically set on described sewing work platform top, with drive the device that described sewing head makes its up-and-down movement, be used for determining the low spot of pin in the maximum puncture of described fabric structure, described machinery is characterized in that: also comprise the measurement mechanism (36) that is arranged in the described sewing head, be used for the position at the described fabric structure top surface of low point measurement of the maximum puncture of described pin.
2. machinery as claimed in claim 1 is characterized in that described measurement mechanism is located at the midplane of described sewing head, perpendicular to the direction of advance of described fabric structure.
3. machinery as claimed in claim 1 or 2 is characterized in that, the described device of measuring described fabric structure top surface position comprises optical module (42), is used to carry out noncontacting measurement.
4. machinery as claimed in claim 1 or 2 is characterized in that described optical module comprises generating laser/receiver.
5. machinery as claimed in claim 4 is characterized in that, described generating laser/receiver is the angle pencil of ray type.
6. machinery as claimed in claim 1 or 2 is characterized in that, the described device of measuring described fabric structure top surface position comprises the mechanical detector (44-52) of contact measurement.
7. as any described machinery of claim 1 to 6, it is characterized in that, further comprise the sensor (54) that is preferably induction or optical type, be used for the described low spot of the maximum puncture of definite described pin.
8. machinery as claimed in claim 7, it is characterized in that, further comprise processor device (58), control the vertically mobile of described sewing work platform, this vertically moves is at the function of the maximum low spot that punctures of described pin by the position of the described fabric structure top surface of described measurement mechanism measurement.
9. the method for the fabric structure be made up of several superimposed layers (12) of a manufacturing, described method comprises the following steps:
A) second layer thickness is superimposed upon on the ground floor thickness that is arranged on the sewing work platform (10);
B) the barbed pin (16) of use sewing head (14), under predetermined condition, the described two layers of thickness that this mode is superposeed combines;
C) be decided to be the mobile step of the function of described two superimposed layer top surface positions by size, move described sewing work platform relative to described sewing head, described position is measured in described sewing head at the low spot of the maximum puncture of described pin;
D) the new layer thickness of stack on described above-mentioned thickness;
E) under described predetermined condition, a described new layer thickness is connected on the thickness of above-mentioned layer; And
F) for the thickness repeating step c of succeeding layer), d), and e), the mobile fabric structure top surface position function of doing that is defined as in the step c), this position is measured in described sewing head at the low spot of the maximum puncture of described pin.
10. method as claimed in claim 9 is characterized in that, the position of described fabric structure top surface is to measure by the instantaneous measurement of on average carrying out in real time on the whole length of described fabric structure.
CNB028056094A 2001-03-02 2002-03-01 Needle-punching machine equipped with penetration measuring device Expired - Fee Related CN1320191C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR01/02869 2001-03-02
FR0102869A FR2821632B1 (en) 2001-03-02 2001-03-02 NEEDLE MACHINE HAVING A PENETRATION MEASURING DEVICE

Publications (2)

Publication Number Publication Date
CN1494617A true CN1494617A (en) 2004-05-05
CN1320191C CN1320191C (en) 2007-06-06

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EP (1) EP1373623B1 (en)
JP (1) JP4290990B2 (en)
KR (1) KR100835773B1 (en)
CN (1) CN1320191C (en)
AT (1) ATE297482T1 (en)
BR (1) BR0207550A (en)
CA (1) CA2439701C (en)
DE (1) DE60204554T2 (en)
ES (1) ES2242846T3 (en)
FR (1) FR2821632B1 (en)
HU (1) HUP0303368A3 (en)
IL (1) IL157423A0 (en)
MX (1) MXPA03007824A (en)
RU (1) RU2279499C2 (en)
UA (1) UA74423C2 (en)
WO (1) WO2002070807A1 (en)

Cited By (2)

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CN103354849A (en) * 2011-02-08 2013-10-16 恒天(奥地利)控股有限公司 Method and device for strengthening a continuously fed material web
CN115467095A (en) * 2022-08-24 2022-12-13 江苏鑫奕安新型材料科技有限公司 Non-woven fabrics processing is with equipment that sprays

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FR2880635B1 (en) * 2004-11-24 2007-04-06 Asselin Soc Par Actions Simpli NEEDLE HEADER WITH ADJUSTABLE HEAD HEIGHT
US20070014979A1 (en) 2005-07-15 2007-01-18 Aspen Aerogels, Inc. Secured Aerogel Composites and Methods of Manufacture Thereof
CN101743350B (en) * 2007-08-04 2011-06-15 欧瑞康纺织有限及两合公司 Device for needling a fibrous web
KR101014126B1 (en) 2008-06-02 2011-02-14 안태영 Auto tension control system
CN104911823A (en) * 2014-03-13 2015-09-16 宜兴市宜泰碳纤维织造有限公司 Bidirectional feeding needle machine
CN109898238A (en) * 2019-02-25 2019-06-18 天津工业大学 A kind of prefabricated body acupuncture of multi-head high-efficiency revolution pierces Forming Equipments

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Publication number Priority date Publication date Assignee Title
CN103354849A (en) * 2011-02-08 2013-10-16 恒天(奥地利)控股有限公司 Method and device for strengthening a continuously fed material web
US9388518B2 (en) 2011-02-08 2016-07-12 Hi Tech Textile Holding Gmbh Method and device for strengthening a continuously fed material web
CN103354849B (en) * 2011-02-08 2016-10-26 恒天(奥地利)控股有限公司 The method and apparatus being used for consolidating the fabric width of conveying continuously
CN115467095A (en) * 2022-08-24 2022-12-13 江苏鑫奕安新型材料科技有限公司 Non-woven fabrics processing is with equipment that sprays
CN115467095B (en) * 2022-08-24 2023-09-22 江苏鑫峰科技材料有限公司 Spraying equipment for processing non-woven fabrics

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HUP0303368A2 (en) 2004-01-28
RU2279499C2 (en) 2006-07-10
ES2242846T3 (en) 2005-11-16
UA74423C2 (en) 2005-12-15
FR2821632A1 (en) 2002-09-06
WO2002070807A1 (en) 2002-09-12
IL157423A0 (en) 2004-03-28
CA2439701C (en) 2008-08-26
DE60204554D1 (en) 2005-07-14
JP4290990B2 (en) 2009-07-08
CN1320191C (en) 2007-06-06
RU2003127060A (en) 2005-02-27
ATE297482T1 (en) 2005-06-15
EP1373623B1 (en) 2005-06-08
EP1373623A1 (en) 2004-01-02
DE60204554T2 (en) 2006-03-16
KR20040025664A (en) 2004-03-24
JP2004526878A (en) 2004-09-02
MXPA03007824A (en) 2004-11-12
KR100835773B1 (en) 2008-06-09
WO2002070807A8 (en) 2004-05-06
BR0207550A (en) 2004-09-14
CA2439701A1 (en) 2002-09-12
FR2821632B1 (en) 2003-08-08
HUP0303368A3 (en) 2008-08-28

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