CN1442070A - Production equipment of crude soybean micro powder possessing high functional full fat activity - Google Patents
Production equipment of crude soybean micro powder possessing high functional full fat activity Download PDFInfo
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- CN1442070A CN1442070A CN03100066A CN03100066A CN1442070A CN 1442070 A CN1442070 A CN 1442070A CN 03100066 A CN03100066 A CN 03100066A CN 03100066 A CN03100066 A CN 03100066A CN 1442070 A CN1442070 A CN 1442070A
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Abstract
An apparatus for preparing high-function superfine active whole soybean powder which contains primary nutrient protein, lipoid, carbohydrate, ash content, secondary nutrient physiological active substance, and oxygenases such as lipoxygenase, antitrypsin, and seahorse grutinine, is composed of far infrared and electromagnetic rosonance unit and multi-stage drying system. Its advantages are low granularity (100-900 meshes), and low water content (lower than 2%). It is prepared through the resonant phenomenon of raw soybean so not destroying the nutrient of soybean.
Description
Technical field
The present invention relates under the prerequisite of the nutrient that does not destroy raw soybean, bredsoy is broken into that granularity is about the powder of 150-900mesh and the equipment of making the full-fat active raw soybean attritive powder.
Background technology
Not too heat-resisting because of soybean, and contain a large amount of cellulosics, phat fat and protein, so the phenomenon of can tangling when pulverizing is difficult to be ground into attritive powder.Even be ground into attritive powder, if pulverize with the traditional formula that grinds breaking method, then because of producing a large amount of frictional heat, the plain ruined problem of soybean nutritional will appear.
For example registered domestic patent announcement 92-8853 powdered soybean manufacture method and equipment.
That is, select separate soybean after, the soybean of picking out is dropped in the boiling vessel, under 100-120 ℃ of temperature,, and remove the smelling of fish with raw soybean boiling 2 minutes.Use 70 ℃ of hot blasts afterwards, the raw soybean that boiling is come out carries out the drying processing, and moisture content is reduced to 4.5-4.6%.Utilize pulverizer No. 1,2 time, above-mentioned dry raw soybean is carried out multistage pulverizing, obtain powdered soybean.
But in foregoing invention, if under 100-120 ℃, will give birth to beans boiling 2 minutes, nutrient in the living beans is damaged, does not have other cooling devices to produce in the pulverizer during also because of pulverizing and pulverize heat, so there is the ruined problem of beans nutrient of giving birth in the crushing process.
To give birth to and directly take after beans are clayed into power, and then can prevent various adult diseases such as diabetes, hypertension, and, be a kind of good diet food and children's ablactational food, belong to healthy food because it has high protein, low in calories.But,, be difficult to directly take because of giving birth to problems such as the distinctive smelling of fish of beans and indigestion.And, if will give birth to beans placements of claying into power, can cause fat rotten in the soybean, be difficult for storage, therefore, make the back circulation and the realization commercialization has just become a difficult problem in a large number.
Summary of the invention
The invention solves above-mentioned variety of issue, not only bredsoy can be broken into fine powder under the destroyed but not active state of the various nutrients in giving birth to beans, and do not have the smelling of fish, digestibility is remarkable, prevent simultaneously fat oxidation again, improve storage property, thereby can realize a large amount of commercializations of producing circulation.
For this reason, do not use traditional formula that grinds to pulverize in the present invention, and be to use the impact type breaking method shown in Fig. 1.The method is a plurality of hammers with rotation, utilizes to impact, grind, eddy current, block effect, and the soybean of putting in the pulverizer is pulverized, and at this moment continues cold air is injected in the pulverizer, makes the interior temperature of pulverizer remain on 55-85 ℃.
In the present invention, as mentioned above, soybean is pulverized, and breaking method is pulverized for distinguishing stage by stage with the low-temperature impact formula.That is, carry out fine breaking method stage by stage second time after having adopted coarse crushing for the first time, it is broken to carry out micro mist under the situation of not destroying the soybean nutritional element, has avoided the entanglement phenomenon, so has been easier to raw soybean is pulverized.
Among the present invention, before pulverizing living beans, earlier soybean is peeled, therefore, not only be easy to soybean is pulverized, also improved digestibility.
, reach a conclusion through test for this reason: to giving birth to the optimum condition that beans peel be, earlier that living dried bean curd is dry, make its moisture content reach 9-11%.
In the present invention, pulverize before the living beans of having peeled, answer little heating, to remove the microorganism composition of the distinctive smelling of fish of living beans and reduction digestic property, also can eliminate simultaneously the compositions such as LIPOXYGENASE of oxidation of fat, thereby remove the smelling of fish, raising digestibility and storage property.
The most important thing is heating condition for heating before pulverizing.That is, too heating can produce side effects such as nutrient destruction, but underheat just can not be removed the smelling of fish etc. fully and not reach expected effect.Result of the test shows, approximately under 65-85 ℃ of temperature the living beans of peeling is heated 15-35 second, just can get a desired effect.
The present invention proposes in order to solve the variety of issue that exists in the conventional method.It focuses on provides on the high functionality full-fat active raw soybean fine powder manufacturing facility, and finishes based on its technical task.Radiation, sympathetic response (resonance) absorbing phenomenon during this equipment utilization far-infrared electromagnetic wave is propagated, develop the multilevel drying system of 3 stages of branch drying soybean, produce functional superior, high-purity activity attritive powder that physiological activator is arranged with two stage low-temperature impact formula methods, make the no smelling of fish in living bean powder end, digestibility height, can also suppress oxidizing ferment LIPOXYGENASE activity, prevent fat oxidation, improve storage property, thereby realize a large amount of commercializations of producing circulation.
Description of drawings
Fig. 1 to Fig. 3 is the integral production line design drawing of the embodiment of the invention;
Fig. 4 is the structure chart of mid and far infrared line circulation dryer of the present invention;
Fig. 5 is the front elevation of mid and far infrared line pottery radiation body drying machine of the present invention;
Fig. 6 is the structure chart of mid and far infrared line pottery radiation body drying machine of the present invention;
Fig. 7 is the generalized schematic of aciculiform pulverizer of the present invention.
＜to the mainly explanation of symbol on the accompanying drawing 〉
A: storage equipment B: foreign matter is selected equipment
C: drying equipment D for the first time: peeler
E: drying equipment F for the second time: the equipment of coarse crushing for the first time
G: drying equipment H for the third time: the broken equipment of micro mist for the second time
I: particle size separation equipment J: auto spraying equipment
K: packaging facilities 66,88: aciculiform pulverizer
66a: fixed head 66b: locking pin
66c: swivel plate 66d: rotation pin
The specific embodiment
In order to reach above-mentioned technical purpose, the present invention has been described in detail with reference to the accompanying drawings, and it is described as follows:
As shown in Figure 1, the equipment among the present invention is discharged by the input of transporting storage and slyness that can not only realize raw soybean, regulates the storage equipment of the hutch of its reserves (A) but also possess upper, middle and lower;
The selecting of hutch one side pass on the foreign matter of the foreign matter (crust of beans, mashed beans, soil, stone, iron powder etc.) in the raw soybean select equipment (B) and;
Under the situation of no thermal denaturation, with remove foreign matter, moisture content is the drying equipment first time (C) of the soybean of 8-10% for moisture content in the raw soybean drying of 15-18%;
After using cooling device that above-mentioned dry back moisture content is cooled to 15-20 ℃ as the soybean of 8-10%, utilization is cut the beans machine cut and is become the 2-4 five equilibrium, soybean skin is separated with cotyledon, the crust that spues, and the soybean cotyledon that will be divided into the 2-4 five equilibrium is transferred to the peeler (D) of next process;
Utilize far-infrared electromagnetic wave, the soybean cotyledon of the above-mentioned 2-4 of being divided into five equilibrium is dried to the drying equipment second time (E) that moisture content is 8-9%;
With moisture content after the drying is after the soybean cotyledon of 6-8% is cooled to 5-10 ℃, uses low temperature aciculiform pulverizer, and the production granularity is the coarse crushing first time equipment (F) at the active soybean flour end of 60-90mesh;
Utilizing the penetration and the sympathetic response absorbing phenomenon of far-infrared electromagnetic wave, is that to be dried to moisture content be 2% with interior drying equipment for the third time (G) for the powdered soybean of 60-90mesh with above-mentioned granularity;
The granularity that reception is passed on be 60-90mesh, moisture content 2% with interior active soybean flour end, in dehumidifying and to keep 5-10 ℃, rotary speed be 2, it is the disintegrating apparatus second time (H) of 300-900mesh that the low-temperature impact aciculiform crusher for crushing of 500rpm becomes granularity;
Regulate the speed of particle size separator, isolate required granularity from full-cream activity is the raw soybean powder of 300-900mesh, unwanted granularity is transferred to the particle size separation equipment of pulverizing again in the aciculiform of the low-temperature impact for the second time pulverizer (I) again;
Receiving only granularity is the full-fat active raw soybean attritive powder of 300-900mesh, after mixing the auxiliary material (functional raw materials such as chitin (Chitosan), green tea powder) that to dose in the product with soft water and attritive powder, under 120 ℃ of conditions, spray, thereby can produce the automatic spraying equipment (J) of high functionality full-fat active raw soybean powder with spray pattern;
Can be in the constant temperature that seals, humidity room, the packaging facilities of the high functionality full-fat active raw soybean powder that packing is produced is formed.
The detailed structure that below specifies various piece is as follows
Above-mentioned foreign matter is selected equipment (B) and is had and choose stone machine (5) the dual first time of selecting and removing foreign matters such as stone, iron powder, skin of beancurd, soil and choose for the second time stone machine (6).Under above-mentioned heeling condition, raw material passes on through the online portion of vibrations with certain speed and certain intervals, simultaneously from overdraught, flies away light foreign matter with the wind, and impurity such as soil and stone are to roll down and separated removal under heeling condition.
Drying equipment (C) has two grain storage casees (10) for the first time, and two far infrared circulation dryers (20,25) are arranged in its side.This far infrared circulation dryer (20,25) send 55-85 ℃ steam hot wind from pressure fan (20a), this hot blast is by heat exchanger (20b) and far-infrared ray ceramic radiation body (20c), utilize penetration, sympathetic response, the absorbing phenomenon of far-infrared electromagnetic wave afterwards, by hot blast path (20d).In this process, utilize the covibration in the raw soybean, raw soybean is not dried to the soybean that moisture content is 8-10% with having thermal denaturation.
One side of above-mentioned peeler (D) has cooling device (30), product temperature is remained between 15-20 ℃, behind the soybean that receives cooling device (30) cooling of passing on by transport tape (42), utilization is cut beans machine (45) soybean is divided into the 2-4 five equilibrium, soybean skin is discharged to the outside, and cotyledon partly is transferred in the next flow process.The soybean of being passed on by above-mentioned top auxiliary tank (43) is cut beans machine (45) and is divided into 2～4 five equilibriums, after in the peeling machine (46) that cuts beans machine (45) bottom, being separated into corium and cotyledon, skin portion enters in the vibrating disc (50) of a side, the cotyledon part then enters in another vibrating disc (51), and is transferred in the next flow process.
Drying equipment (E) for the second time utilizes the far-infrared electromagnetic wave drying to peel in above-mentioned peeler (D) and is divided into the cotyledon of 2-4 five equilibrium, makes it that thermal denaturation not take place, and makes dried moisture content reach 8-9%.It possesses far-infrared ray ceramic radiation body drying machine (53), its inside not only possesses far-infrared ray ceramic dish (53a), but also need 55-85 ℃ electric energy, generate electromagnetic waves, and it is quantitative by above-mentioned far-infrared emitter ceramic wafer (53a) the soybean cotyledon that is separated into the 2-4 five equilibrium, utilize far-infrared electromagnetic wave can radiation campaign, penetration, sympathetic response absorbing phenomenon, the cotyledon sense of 2-4 five equilibrium is caused no thermal denaturation, and moisture content is the soybean of 6-8%.At this moment, along with the resonance of above-mentioned far-infrared electromagnetic wave, the activity that the radiation campaign suppresses oxidizing ferment LIPOXYGENASE, the moisture content of soybean reaches 6-8%, never causes the sex change of nutrient simultaneously because of the heat that takes place in the dry run.
For the first time coarse crushing equipment (F) remains on 5-10 ℃ by being to drop into the air that has dehumidified in the branch soybean such as 2-4 of 6-8% at moisture content with internal temperature.Simultaneously, above-mentioned soybean is put in the low-temperature impact formula aciculiform pulverizer (2,500rpm, 66) of bottom, the production granularity is the active soybean flour end of 60-90mesh.Above-mentioned aciculiform pulverizer (66) as shown in Figure 4, the fixed head (66a) that an inner side is provided with at stationary state is gone up a plurality of locking pins (66b) that protrude, the opposite is provided with at the swivel plate (66c) that is driven by engine and goes up the rotation pin (66d) that protrudes.Put into the soybean between above-mentioned rotation pin (66c) and the locking pin (66b), because the interference and the bump of two nails form attritive powder.
Above-mentioned drying equipment for the third time (G) has stainless steel far-infrared ray ceramic radiation body drying machine (72).Putting into granularity from cyclone (70) to the stainless steel flow plate (72a) of bottom is 60-90mesh active soybean flour end.Have the effect such as penetration, sympathetic response, suction of 85 ℃ of-95 ℃ of far-infrared electromagnetic waves because of the far infrared irradiation plate (72c) on top, the active granularity of powdered soybean is 60-90mesh.So, utilize penetration, sympathetic response and the suction phenomenon of far-infrared electromagnetic wave to cause resonance, can increase granularity is the activity energy at the active soybean flour end of 60-90mesh, promotes the dissimilation of powder, and release energy (thermal transpiration).Therefore, granularity is that not to be dried to moisture content be powder below 2% with having thermal denaturation for the active raw soybean powder of 60-90mesh.At this moment,, can suppress the activity of oxidizing ferment LIPOXYGENASE and ANTITRYPSIN inhibitor, avoid taking place thermal denaturation because of sympathetic response, the suction phenomenon of above-mentioned far-infrared electromagnetic wave energy.
For the second time to receive granularity be that 60-90mesh, moisture content are about 2% active soybean flour end to Roughpulverizer (H), is that 5-10 ℃, rotary speed are 2 in temperature, in the low temperature bump aciculiform pulverizer (82) of 50Orpm it is ground into the 100-900mesh granularity.The aciculiform pulverizer (82) that uses in the above-mentioned pulverizer is identical with the structure of the aciculiform pulverizer (66) that use in the Roughpulverizer first time.But, different is for the second time Roughpulverizer increased the quantity of the pin (66d) of the pin (66b) of fixed head (66a) protrusions and swivel plate (66c) protrusions, thereby can obtain trickleer powdered soybean.
It is the speed of the bredsoy attritive powder particle size separation machine of 100-900mesh that particle size separation equipment (I) is regulated by full-cream activation, thereby isolates desired particle size, and the powder that desired particle size range is outer is transferred to for the second time again, and low temperature clashes in the pulverizer.Also possess the speed utilized and regulate the particle size separation function of separating with the rounding mental and physical efforts of motor.
Automatically spraying equipment (J) is accepted the full-fat active raw soybean powder that granularity is 300-900mesh from particle size separation equipment (H), through cyclone (87), mix the auxiliary material (functional raw material such as chitin, green tea powder) that will add etc. with soft water and its attritive powder, high function full-fat active raw soybean powder is produced in injection in 120 ℃ ejection-type pulverizer (107) then.
Full-fat active raw soybean attritive powder with said structure and effect, the no smelling of fish, digestibility up to 96%, prevention chronic disease (anticancer, diuresis, prevention constipation, glycosuria suppress artery sclerosis, prevention of osteoporosis disease, promote liver function, prevention of cardiac, digestion) effect is remarkable, is a kind of high-quality healthy food that is fit to very much patient's recovery, women's fat-reducing, child growth, health of older persons.And its storage property height (the EVOH blister-pack can be taken care of a year at normal temperatures) can be produced circulation in a large number, thereby have the shiploads of merchandise possibility.
Physiological activator and functional strong full-fat active raw soybean powder, its surface area is big, emulsibility is good, can be used as advanced biological products new materials such as high function dreg-free tofu, dietary fibre matter soya-bean milk, yeast decomposition soy sauce, amino acid beverage, soybean acetin, the soybean processing product of high-quality is provided for numerous citizen.
The making of above-mentioned dreg-free tofu can be saved resource, be prevented the pollution of the environment, increases productivity, increases farmers' income etc., is a kind of healthy food, and as can be known, this invention will make a significant contribution for its people's health.
Claims (2)
1. high functionality full-fat active raw soybean fine powder manufacturing facility is characterized in that comprising:
Discharge by the input of transporting storage and slyness that can not only realize raw soybean, regulate the storage equipment of the hutch of its reserves (A) but also possess upper, middle and lower;
The selecting of hutch one side pass on the foreign matter of the foreign matter (crust of beans, mashed beans, soil, stone, iron powder etc.) in the raw soybean select equipment (B) and;
Under the situation of no thermal denaturation, with remove foreign matter, moisture content is the drying equipment first time (C) of the soybean of 8-10% for moisture content in the raw soybean drying of 15-18%;
After using cooling device that above-mentioned dry back moisture content is cooled to 15-20 ℃ as the soybean of 8-10%, utilization is cut the beans machine cut and is become the 2-4 five equilibrium, soybean skin is separated with cotyledon, the crust that spues, and the soybean cotyledon that will be divided into the 2-4 five equilibrium is transferred to the peeler (D) of next process;
Utilize far-infrared electromagnetic wave, the soybean cotyledon of the above-mentioned 2-4 of being divided into five equilibrium is dried to the drying equipment second time (E) that moisture content is 8-9%;
With moisture content after the drying is after the soybean cotyledon of 6-8% is cooled to 5-10 ℃, uses low temperature aciculiform pulverizer, and the production granularity is the coarse crushing first time equipment (F) at the active soybean flour end of 60-90mesh;
Utilizing the penetration and the sympathetic response absorbing phenomenon of far-infrared electromagnetic wave, is that to be dried to moisture content be 2% with interior drying equipment for the third time (G) for the powdered soybean of 60-90mesh with above-mentioned granularity;
The granularity that reception is passed on be 60-90mesh, moisture content 2% with interior active soybean flour end, in dehumidifying and to keep 5-10 ℃, rotary speed be 2, it is the disintegrating apparatus second time (H) of 300-900mesh that the low-temperature impact aciculiform crusher for crushing of 500rpm becomes granularity;
Regulate the speed of particle size separator, isolate required granularity from full-cream activity is the raw soybean powder of 300-900mesh, unwanted granularity is transferred to the particle size separation equipment of pulverizing again in the aciculiform of the low-temperature impact for the second time pulverizer (I) again;
Receiving only granularity is the full-fat active raw soybean attritive powder of 300-900mesh, after mixing the auxiliary material (functional raw materials such as chitin (Chitosan), green tea powder) that to dose in the product with soft water and attritive powder, under 120 ℃ of conditions, spray, thereby can produce the automatic spraying equipment (J) of high functionality full-fat active raw soybean powder with spray pattern;
Can be in the constant temperature that seals, humidity room, the packaging facilities of the high functionality full-fat active raw soybean powder that packing is produced is formed.
2. high functionality full-fat active raw soybean fine powder manufacturing facility according to claim 1, it is characterized by, the above-mentioned aciculiform pulverizer (66 of above-mentioned pin, 82) possess a plurality of locking pins (66b) of going up protrusion at fixed head (66a), the opposite is provided with at the swivel plate (66c) that is driven by engine and goes up the rotation pin (66d) that protrudes, put into the soybean between above-mentioned rotation pin (66c) and the locking pin (66b), because the interference and the bump of two nails form attritive powder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN03100066A CN1442070A (en) | 2003-01-08 | 2003-01-08 | Production equipment of crude soybean micro powder possessing high functional full fat activity |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN03100066A CN1442070A (en) | 2003-01-08 | 2003-01-08 | Production equipment of crude soybean micro powder possessing high functional full fat activity |
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| CN1442070A true CN1442070A (en) | 2003-09-17 |
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| CN03100066A Pending CN1442070A (en) | 2003-01-08 | 2003-01-08 | Production equipment of crude soybean micro powder possessing high functional full fat activity |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008092394A1 (en) * | 2007-01-26 | 2008-08-07 | Shanghai Invent Logistic And Technology Co., Ltd. | The skinning method and device for beans or corn |
| CN102655758A (en) * | 2009-09-09 | 2012-09-05 | 金钟海 | Method and system for manufacturing whole soy milk |
-
2003
- 2003-01-08 CN CN03100066A patent/CN1442070A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008092394A1 (en) * | 2007-01-26 | 2008-08-07 | Shanghai Invent Logistic And Technology Co., Ltd. | The skinning method and device for beans or corn |
| CN102655758A (en) * | 2009-09-09 | 2012-09-05 | 金钟海 | Method and system for manufacturing whole soy milk |
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