CN1399029A - Circular translational sample-dyeing machine - Google Patents
Circular translational sample-dyeing machine Download PDFInfo
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- CN1399029A CN1399029A CN01125190A CN01125190A CN1399029A CN 1399029 A CN1399029 A CN 1399029A CN 01125190 A CN01125190 A CN 01125190A CN 01125190 A CN01125190 A CN 01125190A CN 1399029 A CN1399029 A CN 1399029A
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- dye
- cup
- disk assembly
- housed
- drive disk
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/10—Devices for dyeing samples
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The circular translational dyeing machine features the infrared heaters distributed on the inner wall of the frame; built-in mechanical transmission machanism with main crankshaft fixed on the frame, the first transmission part mounted to the end of the main crankshaft, the second transmission part mounted, on the fixing frame and connected to the driven crankshaft and dyeing cup fixing plate; dyeing cups distributed on the plate; and temperature sensors connected to the temperature emasuring and controlling circuit inside the dyeing cups. It has the advantages of small vibration, low noise, high temperature control precision, high automation, etc. and may be used widely in dyeing smaple in textile dyeing and finishing trade.
Description
Technical field:
The present invention relates to the model machine that dyes that a kind of dope dyeing uses, refer to the model machine that dyes of circular translational formula especially.
Background technology:
The development of dyeing model machine divides from its forms of motion has experienced the three generations.First on behalf of the water-bath lift, can do the various dye tests of normal temperature to the high temperature condition, its major defect is that manually-operated labour intensity is big, can not do low bath raio test, dye sample and easily produce look flower, have also that steam easily leaks, steam leakage noise and the mechanical movement noise is big, accuracy of temperature control is low, energy consumption is a high shortcoming.Second on behalf of rotary, is oil bath mainly, is used for the high-temp dyeing test more.Its advantage is that operation is fairly simple, and anti-look flower ability is strong, can do the test of low bath raio.Its major defect is reinforced midway difficulty, and fume pollution is serious, survey under oil bath (or water-bath) condition, temperature-controlled precision is not high, and power consumption is higher.The third generation is the reciprocating vibration formula, can do the test of various design temperatures under normal temperature and high temperature (oil bath) condition.Shortcoming is that the mechanical movement noise is big, surveys, temperature-controlled precision is not high.The mode of heating of above-mentioned type has experienced the evolution of the heating from water-bath, oil bath to infrared ray, and its excellent, shortcoming is respectively arranged.Wherein, the major advantage of infrared ray heating is direct survey, temperature-controlled precision height, the automaticity height, and environmental protection, good energy-conserving effect can be done the dye test of normal temperature to the various design temperatures of high temperature, and noise is little.Shortcoming is a reinforced difficulty in the middle of the dyeing course.The patent No. is the model machine that dyes that the Chinese patent of ZL99227094.4 discloses the heating of a kind of infrared ray, have surveys, temperature-controlled precision height, anti-look flower ability by force, environmental protection, good energy-conserving effect advantage.But also there is following shortcoming: the one, this patent is mainly used under the hot conditions dyes sample, dyes the sample process and is under the high temperature and carries out, and generally is disposable reinforced, middle reinforced difficulty.The 2nd, this patent is used for dying sample under the cryogenic conditions, and the same shortcoming of reinforced difficulty midway that exists needs to dye cup and takes out when reinforced, reinforced one by one, troublesome poeration, and reinforced process dyes the cup cooling, and temperature control is difficult, can influence and dye the sample quality.
Summary of the invention:
The purpose of this invention is to provide that a kind of dyeability is good, observing and controlling temperature precision height, automaticity height, middle reinforced convenient, simple to operate, circular translational sample-dyeing machine that noise is low.
The objective of the invention is to realize by following technical solution:
Circular translational sample-dyeing machine of the present invention, comprise body, dye cup, infrared heater, temperature sensor, mechanical transmission mechanism, be characterized in: in the body with dye cup at least one infrared heater be housed accordingly, mechanical transmission mechanism is fixed in the body, by main crankshaft, formed from dynamic crankshaft and drive disk assembly with identical revolution radius of curvature, wherein, main crankshaft is fixed in the body by dress spring bearing and the outer fixed frame of adorning thereof thereon; Main crankshaft is stretched in the outer end of fixed frame first drive disk assembly is housed, and second drive disk assembly is housed near the middle part; This second drive disk assembly is packed on the fixed frame by bearing, and has the driven crankshaft hole that axial symmetry distributes on it; Be contained in this driven crankshaft hole from an end of dynamic crankshaft, the other end is contained in another the driven crankshaft hole that dyes on glass fixed disk correspondingly; Dye glass fixed disk and be contained in the other end of main crankshaft, and be fixed with on it and dye circumferentially uniform several of glass fixed disk along this and dye cup by bearing; The described cup that dyes has at least temperature sensor is housed in the cup of dying, and is electrically connected with emperature emasuring and controlling circuit by connecting lead.
Another characteristics of the present invention are: on the wall insulating bushing is housed also outside first above-mentioned drive disk assembly and the fixed frame between second drive disk assembly, on this insulating bushing collector ring is housed, the insulation spacer is housed between the collector ring, collector ring is set with a rotating insulated cover outward, this rotating insulated cover is connected mutually with second drive disk assembly, brush carrier is housed on it, brush is housed on the brush carrier and contacts with collector ring, dye the connection lead of the temperature sensor in the cup and link to each other, be connected on the collector ring and connect lead and be electrically connected with emperature emasuring and controlling circuit with brush on the brush carrier.
Characteristics more of the present invention are: above-mentioned dye glass fixed disk and dye being fixedly connected as of cup and tilt to be connected, dye axis among the cup with dye cup coil among the angle of axis be acute angle.
Another characteristics of the present invention are: can be being connected of the transmission mechanism of the first above-mentioned drive disk assembly or second drive disk assembly and power source belt transmission connection, gear drive connection, chain and be in transmission connection.
Advantage of the present invention: (1) adopts the infrared ray heating, except the rotary advantage of dying model machine with existing infrared ray heating, has solved existing problem of dying reinforced difficulty in the middle of the model machine.The present invention carries out centre when reinforced when needs are dying in the sample process to dying cup, and only need be opened the upper-cover on the body, can drip dye liquor easily in dying cup, feed in raw material.(2) the present invention can be used for the dye test of normal temperature various design temperatures to the high temperature condition, the alternative existing various model machines that dye.(3) because the present invention adopts circular translational formula structure, and unbalance vibration is little in its operation process, running noise is low.(4) because thermometric of the present invention adopts temperature sensor directly to measure the dye liquor temperature that dyes in the cup, deliver to emperature emasuring and controlling circuit, control automatically by it, its accuracy of temperature control height, the automaticity height, easy and simple to handle.(5) because running noise of the present invention is low, no dye liquor, body lotion leak its environmental protection, good energy-conserving effect.
Description of drawings:
Fig. 1 is a structure cross-sectional schematic of the present invention;
Fig. 2 is a motion mode schematic diagram of the present invention.
The specific embodiment:
As shown in Figure 1 and Figure 2, body of the present invention comprises cover 1, lower body 2, dyes cup 5, infrared heater 3, temperature sensor 10 and mechanical transmission mechanism; With dying cup 5 infrared heater 3 is housed accordingly in the lower body 2, this infrared heater is at least one, also can be a plurality of; Also have on the lower body 2 and dye cup pressure cooling air pore 4, to join with airduct; Mechanical transmission mechanism is fixed in the body, by main crankshaft 21, formed from dynamic crankshaft 11 and drive disk assembly thereof with identical revolution radius of curvature, wherein, main crankshaft 21 is fixed in the lower body 2 by dress spring bearing 23 and the outer fixed frame of adorning 22 thereof thereon; Main crankshaft 21 is stretched in fixed frame 22 outer ends first drive disk assembly 17 is housed, this drive disk assembly can be belt pulley, gear, sprocket wheel etc., near the middle part second drive disk assembly 20 is housed, this second drive disk assembly can be belt pulley, gear, sprocket wheel etc., and be packed on the fixed frame 22, and have the driven crankshaft hole that axial symmetry distributes on it by bearing 24; Be contained in this driven crankshaft hole from an end of dynamic crankshaft 11, the other end is contained in another the driven crankshaft hole that dyes on glass fixed disk 7 correspondingly; Dye glass fixed disk 7 and be contained in the other end of main crankshaft 21, and be fixed with on it and dye circumferentially uniform several of glass fixed disk along this and dye cup 5 by bearing 25; The described cup that dyes has at least temperature sensor 10 is housed in the cup of dying, and by being fixed on the wire clamp 8 of dying on glass fixed disk 7, connecting lead 9 and be electrically connected with emperature emasuring and controlling circuit.
Above-mentioned also is being equipped with an insulating bushing 16 on the wall outside the fixed frame 22 between first drive disk assembly 17 and second drive disk assembly 20, collector ring 14 is housed on this insulating bushing, insulation spacer 18 is housed between the collector ring, collector ring also is set with a rotating insulated cover 19 outward, this rotating insulated cover is connected mutually with second drive disk assembly 20, brush carrier 12 is housed on it, brush 13 is housed on the brush carrier and contacts with collector ring 14, the connection lead 9 that dyes the temperature sensor 10 in the cup 5 is that brush 13 first and on the brush carrier 12 is connected with the electrical connection of emperature emasuring and controlling circuit, connects lead 15 then in succession and be electrically connected with emperature emasuring and controlling circuit on collector ring 14.
Above-mentioned dye glass fixed disk 7 and dye the fixedly connected of cup 5 and tilt to be connected, dye axis among the cup 5 and dye that the angle of axis is an acute angle among glass fixed disk 7 by glass fixed mount 6 that dyes that tilts.
Operation principle of the present invention is: when its work, first drive disk assembly 17 and second drive disk assembly 20 are joined with the transmission mechanism of power source (as buncher) respectively, the starting power source, then first drive disk assembly 17 drives main crankshaft 21 rotations, its track as shown in Figure 2, be that main crankshaft 21 will be starting point with O, make circular motion by the diagram track, because its wobbler action, dye glass fixed disk 7 and dye cup 5 is made horizontal plane by small circumference shown in Figure 2 circular translational thereby drive, and drive two from dynamic crankshaft 11 respectively with O1 shown in Figure 2, the O2 track is made circular motion in the same way, and second drive disk assembly 20 dyes glass fixed disk 7 and dyes cup 5 is made horizontal plane by big circumference shown in Figure 2 circumference rotation from dynamic crankshaft 11 drives by two simultaneously.Since main crankshaft 21 with from the revolution curvature of dynamic crankshaft 11 partly through identical, so this two bent axles coordination operation.When first drive disk assembly 17 and second drive disk assembly 20 drive simultaneously, then at main crankshaft 21 with under the driving of dynamic crankshaft 11, dye glass fixed disk 7 and dye that cup 5 will be made circumference revolution motion that main core line with main crankshaft 21 is the center and be the compound motion of the circular translational of radius with the radius of gyration of bent axle.Therefore, be contained in and dye the dye liquor in the cup 5 owing to be subjected to dying glass fixed disk 7 and the effect of dying cup 5 compound motions, reach himself and dye the influence that glass fixed disk tilts, about will in dying cup, doing, about irregular movement, form turbulent flow, make full and uniform contact of sample in dye liquor and the dye liquor and dye, and make and dye the sample process fully near the practical dyeing process.
In dying the sample process, rotate owing to dye glass fixed disk 7, infrared heater 3 will evenly heat respectively dying cup 5.Temperature sensor 10 detects the temperature of dying in the cup 5 in dying the sample process all the time, and the signal that detects delivered to emperature emasuring and controlling circuit, by this emperature emasuring and controlling circuit it and the temperature parameter of setting are compared, and send corresponding heating or cooling control signal, control dying the sample temperature.When temperature was higher than setting value, emperature emasuring and controlling circuit starting cooling duct forced cooling air pore 4 to inject cold air in machine by dying cup, lowers the temperature.When temperature was lower than setting value, starting infrared heater 3 heated up.For the connection lead 9 that makes temperature sensor 10 not reason dye glass fixed disk 7 and rotate and produce winding, twist off, connect on brush carrier 12, brush carrier 12 is fixed on the rotating insulated cover 19, and the rotating insulated cover 19 and second drive disk assembly 20 fix, thereby second during drive disk assembly 20 rotation, lead 9 rotation synchronously with it can not produce winding, twist off.The connection lead 15 of drawing signal is connected on the collector ring 14, and fixing with fixed frame 22 by insulating bushing 16, does not rotate, thereby has guaranteed the reliability that connects.In dying the sample process, need to carry out the centre when reinforced, only cover 1 need be opened, can in dying cup, drip dye liquor easily, feed in raw material.Because the present invention adopts crank linkage driving system, and its transmission stability is good, and running noise is low, efficient is high, energy-saving and environmental protection are effective again.Thoroughly changed the kind of drive, heat medium and thermometric mode that tradition is dyed model machine, the alternative existing various model machines that dye are widely used in the textile dyeing and finishing industry.
Claims (9)
1, circular translational sample-dyeing machine, comprise body (1,2), dye cup (5), infrared heater (3), temperature sensor (10), mechanical transmission mechanism, it is characterized in that: in the body (2) with dye cup (5) at least one infrared heater (3) be housed accordingly, mechanical transmission mechanism is fixed in the body, by the main crankshaft with identical revolution radius of curvature (21), formed from dynamic crankshaft (11) and drive disk assembly, wherein, main crankshaft (21) is fixed in the body by dress spring bearing (23) and the outer fixed frame of adorning (22) thereof thereon; Main crankshaft (21) is stretched in the outer end of fixed frame (22) first drive disk assembly (17) is housed, and second drive disk assembly (20) is housed near the middle part; This second drive disk assembly is packed on the fixed frame (22) by bearing (24), and has the driven crankshaft hole that axial symmetry distributes on it; Be contained in this driven crankshaft hole from an end of dynamic crankshaft (11), the other end is contained in another the driven crankshaft hole that dyes on glass fixed disk (7) correspondingly; Dye a glass fixed disk (7) and be contained in the other end of main crankshaft (21), and be fixed with on it and dye circumferentially uniform several of glass fixed disk along this and dye cup (5) by bearing (25); The described cup (5) that dyes has at least temperature sensor (10) is housed in the cup of dying, and is electrically connected with emperature emasuring and controlling circuit by connecting lead.
2, circular translational sample-dyeing machine according to claim 1, it is characterized in that: on the wall insulating bushing (16) is housed also outside the fixed frame (22) between described first drive disk assembly (17) and second drive disk assembly (20), collector ring (14) is housed on this insulating bushing, insulation spacer (18) is housed between the collector ring, collector ring is set with a rotating insulated cover (19) outward, this rotating insulated cover is connected mutually with second drive disk assembly (20), brush carrier (12) is housed on it, brush (13) is housed on the brush carrier and contacts with collector ring (14), dye the connection lead (9) of the temperature sensor (10) of cup in (5) and link to each other, be connected to connection lead (15) on the collector ring (14) and be electrically connected with emperature emasuring and controlling circuit with brush (13) on the brush carrier.
3, circular translational sample-dyeing machine according to claim 1 and 2 is characterized in that: describedly dye a glass fixed disk (7) and dye being fixedly connected as of cup (5) and tilt to be connected, dye axis among the cup (5) and dye that the angle of axis is an acute angle among glass fixed disk (7).
4, circular translational sample-dyeing machine according to claim 1 and 2 is characterized in that: can be being connected of the transmission mechanism of described first drive disk assembly (17) or second drive disk assembly (20) and power source belt transmission connection, gear drive connection, chain and be in transmission connection.
5, circular translational sample-dyeing machine according to claim 3 is characterized in that: can be being connected of the transmission mechanism of described first drive disk assembly (17) or second drive disk assembly (20) and power source belt transmission connection, gear drive connection, chain and be in transmission connection.
6, circular translational sample-dyeing machine according to claim 1 and 2 is characterized in that: described body is provided with and dyes cup pressure cooling air pore (4).
7, circular translational sample-dyeing machine according to claim 3 is characterized in that: described body is provided with and dyes cup pressure cooling air pore (4).
8, circular translational sample-dyeing machine according to claim 4 is characterized in that: described body is provided with and dyes cup pressure cooling air pore (4).
9, circular translational sample-dyeing machine according to claim 5 is characterized in that: described body is provided with and dyes cup pressure cooling air pore (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN01125190A CN1399029A (en) | 2001-07-20 | 2001-08-27 | Circular translational sample-dyeing machine |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN01127005 | 2001-07-20 | ||
| CN01127005.5 | 2001-07-20 | ||
| CN01125190A CN1399029A (en) | 2001-07-20 | 2001-08-27 | Circular translational sample-dyeing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1399029A true CN1399029A (en) | 2003-02-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN01125190A Pending CN1399029A (en) | 2001-07-20 | 2001-08-27 | Circular translational sample-dyeing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1399029A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1308524C (en) * | 2005-05-23 | 2007-04-04 | 张同生 | Gear drive type oscillating dyeing sample machine |
| CN100451209C (en) * | 2005-04-25 | 2009-01-14 | 张同生 | Balance oscillating dyeing machine |
| CN104711802A (en) * | 2015-03-31 | 2015-06-17 | 上虞市威特塑业有限公司 | Dyeing testing machine |
| CN104711797A (en) * | 2015-03-31 | 2015-06-17 | 上虞市威特塑业有限公司 | Dyeing testing machine |
-
2001
- 2001-08-27 CN CN01125190A patent/CN1399029A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100451209C (en) * | 2005-04-25 | 2009-01-14 | 张同生 | Balance oscillating dyeing machine |
| CN1308524C (en) * | 2005-05-23 | 2007-04-04 | 张同生 | Gear drive type oscillating dyeing sample machine |
| CN104711802A (en) * | 2015-03-31 | 2015-06-17 | 上虞市威特塑业有限公司 | Dyeing testing machine |
| CN104711797A (en) * | 2015-03-31 | 2015-06-17 | 上虞市威特塑业有限公司 | Dyeing testing machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |