CN208009060U - Dyeing proof machine - Google Patents
Dyeing proof machine Download PDFInfo
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- CN208009060U CN208009060U CN201820182498.1U CN201820182498U CN208009060U CN 208009060 U CN208009060 U CN 208009060U CN 201820182498 U CN201820182498 U CN 201820182498U CN 208009060 U CN208009060 U CN 208009060U
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Abstract
This application involves a kind of dyeing proof machines, belong to hand sample dyeing engineering device technique field.Including dyeing cup, coupler and controller, the dyeing cup is provided with temperature element and heater element, heater element, temperature element are connect by coupler with controller, by controller, temperature is set, this is set by coupler and passes to temperature element, temperature element relatively and forms signal according to obtained setting value with dye liquor temperature, and the signal that heater element is sent out according to temperature element is heat-treated pending dye liquor in dyeing cup.The application is applied to dyeing loading, has many advantages, such as that efficient, temperature control is accurate, can be to multiple dyeing cup independence temperature controls.
Description
Technical field
This application involves a kind of dyeing proof machines, belong to hand sample dyeing engineering device technique field.
Background technology
Before fabric carries out batch dyeing operation(Amplify sample), required color need to be generally processed using experimental facilities
(Beat sample), with the applicability of verification formula and technological parameter.Textile dyeing proof press is exactly widely used in dyeing & printing enterprise
The dyeing and finishing laboratory equipment for carrying out sample examination color can complete dyeing, fixation, dye test, washing soaping fastness test by it
Deng, for dyeing recipe and technological parameter evaluation foundation is provided.Since experimental facilities is deposited with production equipment in principle and structure
There is larger difference, the procedure parameter that this is bound to cause sample from full-page proof is processed is different, final to influence color colouring quality.Cause
This, the similarity of accuracy and process conditions that sample is drawn a design has been largely fixed the accuracy rate of full-page proof processing.In addition,
Under the overall background that dyeing and finishing processing develops to small mount, multi items direction increasingly, quality and speed or enterprise's energy that sample is drawn a design
The fast-changing demand in no adaptation market, it is ensured that one of fundamental of Enterprise Healthy Development.So improving the effect of sample setting-out
Rate and accuracy are all one of the main bugbear in dyeing process production for a long time, and the master that proof press is processed as sample
Equipment, performance and adaptability are wanted, the basis for resolving setting-out work and premise are become.
Sample proofing facility, old-fashioned water-bath method proofing facility is eliminated substantially, and gradually the degree of being automated compares
High small model machine is substituted.Currently, relatively common self-action small model machine structure type mainly include lift, it is rotary,
Oscillatory type and circular translational formula etc..If CN200910183773.7 discloses a kind of lift high-temperature high-pressure dyeing lab extruder,
CN201020212599.2 discloses a kind of rotary sample oil-bath dyeing machine, and CN200510039068.1 discloses a kind of balance
Type oscillating dyeing machine etc..Although current published sample dyeing machine type is more, also had their own advantages in performance, it is all
The model machine of announcement is all made of single source and carries out unified heating from the point of view of its dyeing cup temperature control mode.In the type of cooling, mesh
The model machine of preceding announcement mostly uses single wind turbine and cools down, a kind of high-temperature dyeing small model machine as disclosed in CN201520413549.3,
A kind of sample dyeing machine disclosed in CN201620622415.7, a kind of swinging infrared high temperature dye disclosed in CN01215683.3
Color proof press.In other words, during same batch processed, although can by change the dye addictive component in each dyeing cup come
The upper dye characteristic of fabric is analyzed, but all dyeing cups can only be heated up by same technological parameter curve, be kept the temperature, cooling processing,
When needing influence of the analysis process parameter to fabric dye-uptake, then it must match again and determine dye liquor, re-start experiment of drawing a design, it is such
Operating time needed for experimental rig is long, and efficiency is low.
Based on this, the application is made.
Utility model content
For the defects of efficiency of drawing a design present in existing proof press is low, temperature control is single, the application provides a kind of can be achieved
Multiple dyeing cups are carried out with the dyeing proof machine of independent temperature control, realizes in a proofing process, can not only study difference
Influence of the constituent dye to fabric dye-uptake can also analyze the colouring rule of fabric under different technical parameters curve.
To achieve the above object, the technical solution that the application takes is as follows:
Dyeing proof machine, including dyeing cup, coupler and controller, the dyeing cup are provided with temperature element and fever
Element, heater element, temperature element are connect by coupler with controller, temperature are arranged by controller, the setting is logical
Oversampling circuit coupler passes to temperature element, and temperature element relatively and forms signal according to obtained setting value with dye liquor temperature,
The signal that heater element is sent out according to temperature element is heat-treated pending dye liquor in dyeing cup.
Further, as preferred:
The dyeing cup has multiple, is at least arranged a heater element in each dyeing cup, temperature element and each heater element
It is correspondingly arranged, coupler is corresponding with dyeing cup quantity, to realize the independent regulation and control of the temperature of different dyeing cups.
The coupler includes the seat of honour and lower seat, and the seat of honour is of coupled connections with lower seat, to realize the connection of circuit;On
Seat is connect with temperature element and heating element, lower seat access controller.
The dyeing cup includes cup body and bottom cover, and heater element, temperature element and the seat of honour are installed in cup body bottom.
Described seat of honour one end is provided with the fixinig plate being connect with cup body;The other end protrudes below bottom cover, realizes the seat of honour
With being of coupled connections for lower seat;It is fixed with bottom cover between two ends.
The lower seat passes through conducting wire access controller;Preferably, the lower seat is equipped with sheet metal, the sheet metal one
End is connect with the seat of honour, and the other end is connect with conducting wire.
The dyeing cup is movably arranged on cup holder, and drive shaft is arranged on cup holder, and drive shaft is connect by belt wheel with motor,
Slip ring is set at the top of drive shaft.Drive shaft turns drive the dyeing cup on cup holder and cup holder thereon to rotate therewith.
It is provided with fixed mechanism on the cup holder, is used for the fixation of dyeing cup;Preferably, the fixed mechanism includes bullet
Spring and buckle.
The cup holder is provided with cooling circuit, pneumatic element and nozzle, and pneumatic element one end is connect with controller, another
It terminates into cooling circuit;Nozzle is mounted on cooling circuit, and controller issues pneumatic element according to temperature conditions, by instruction, spray
Mouth is by pneumatic element input and output gas, to realize cooling, it is preferred that the nozzle includes nozzle of air supply and outgassing nozzle, control
Device processed issues pneumatic element according to temperature conditions, by instruction, and pneumatic element drives the gas of cooling circuit, is allowed to from nozzle of air supply
Into being discharged through outgassing nozzle, to realize cooling;Preferably, the cooling circuit is connect across slip ring with controller.
Conducting wire between the lower seat and controller of the coupler passes through slip ring access controller.
The application in multiple dyeing cups by installing multiple heater elements and temperature element(Preferably temperature sensor), and
It is aided with multichannel air-flow cooling system(Cooling circuit), then set by director demon, you can realize that the temperature of different dyeing cups is only
Vertical control can greatly improve the efficiency of dyeing property under analysis different technical parameters.Meanwhile the slip ring solution for passing through electrical integral type
It has determined the rotation winding problem of conducting wire and tracheae so that controller can control multiple heater elements and cooling circuit, realize dye
The independent control of cup temperature, substantially increases the efficiency drawn a design.Cup holder is equipped with dyeing cup fixed mechanism, and the middle dyeing cup that can prevent from drawing a design is fallen
Fall the generation of phenomenon.Fever-thermometric-cooling system is separately provided in each dyeing cup, and temperature of drawing a design is more accurate, reduce dyeing cup it
Between the error that interacts of temperature.Dyeing cup is equipped with coupler with cup holder, realizes the circuit connectivity problem of detachable dyeing cup.
Description of the drawings
Fig. 1 is the structural schematic diagram of the application;
Fig. 2 is the schematic diagram of dyeing cup in the application;
Fig. 3 is the exploded view of dyeing cup in the application;
Fig. 4 is the installation diagram of heating part in the application;
Fig. 5 is the structural schematic diagram of lower seat vertical view state in the application;
Fig. 6 is the structural schematic diagram that lower seat looks up state in the application;
Fig. 7 is fixed mechanism structural schematic diagram in the application;
Fig. 8 is the cross-sectional view of cooling circuit in the application;
Fig. 9 is the circuit connection diagram in the application;
Figure 10 is circuit diagram when the application heats;
Figure 11 is the circuit diagram of temperature element in the application;
Figure 12 is operation principle schematic diagram when the application cools down.
Figure label:1. dyeing cup;11. temperature element;12. heating element;13. cup body;131. cup body bottom;14.
Bottom cover;141. location hole;2. coupler;21. the seat of honour;211. fixinig plate;212. mounting hole;213. becket;
214. seat of honour shells;215. connection sheet;22. lower seat;221. times seat shell bodies;222. sheet metal groups;2221. sheet metal
One;2222. sheet metal two;2223. sheet metal three;2224. sheet metal four;2225. sheet metal five;3. operation bench;4.
Rack;5. cup holder;51. drive shaft;511. bearing;512. end cap;52. belt wheel;53. motor;54. cooling circuit;
55. nozzle of air supply;56. outgassing nozzle;6. slip ring;7. fixed mechanism;71. spring;72. buckle.
Specific implementation mode
Embodiment 1
The present embodiment dyeing proof machine, in conjunction with Fig. 1, including dyeing cup 1, coupler 2 and the control being arranged on console 3
Device processed(It is not marked in figure), dyeing cup 1 is provided with temperature element 11 and heater element 12, and heater element 12, temperature element 11 pass through
Coupler 2 is connect with controller, and in conjunction with Figure 10,11, heater element 12 is formed with temperature element 11 by coupler 2
Electrical circuit.Temperature is set by controller, this is set by coupler 2 and passes to temperature element 1,11 basis of temperature element
Obtained setting value relatively and forms signal, the signal that heater element 12 is sent out according to temperature element 11, to dye with dye liquor temperature
Pending dye liquor is heat-treated in cup 1.
To realize that more using effects, said program can also add as follows:
In conjunction with Fig. 1, dyeing cup 1 is provided with multiple, and a heater element 12, temperature element 11 are at least arranged in each dyeing cup 1
It is correspondingly arranged with each heater element 12, coupler 2 is corresponding with 1 quantity of dyeing cup, to realize the difference of the temperature of different dyeing cups 1
Regulation and control.
To realize that more using effects, said program can also add as follows:In conjunction with Fig. 2-Fig. 6, circuit
Coupler 2 includes the seat of honour 21 and lower seat 22, and the seat of honour 21 is of coupled connections with lower seat 22, to realize the connection of circuit;The seat of honour 21 and survey
Warm element 11 and heating element 12 connect, lower 22 access controller of seat.
To realize more using effects, it is as follows that said program can also continue to setting:In conjunction with Fig. 2-Fig. 4, dyeing cup 1 includes
Cup body 13 and bottom cover 14, heater element 12, temperature element 11 and the seat of honour 21 are installed in 13 bottom of cup body.Cup body 13 and bottom cover 14
Cooperation, 14 bottom of bottom cover are equipped with through-hole(It is not marked in figure), expose the part for having the seat of honour 21, connected for circuit.
Cup body 13 is Stainless Steel Vacuum material, is coordinated with bottom cover 14, be equipped in gap between the two temperature element 11,
Heater element 12 etc..In conjunction with Fig. 4, heater element 12 and temperature element 11(Temperature sensor can be used in the present embodiment)All directly
It is attached to cup body bottom 131.
To realize more using effects, it is as follows that said program can also continue to setting:In conjunction with Fig. 2-Fig. 6, the seat of honour 21 1
End is provided with the fixinig plate 211 being connect with cup body 13, and 211 middle part hollow out of fixinig plate places temperature element 11;The other end protrudes
14 lower section of bottom cover, the realization seat of honour 21 are of coupled connections with lower seat 22;Mounting hole 212 is set between two ends, and the seat of honour 21 passes through
Mounting hole 212 is fixed with bottom cover 14.
In conjunction with Fig. 4, the main body at the seat of honour 21 is five beckets 213, and each becket 213 has fixed feet(It is not shown in figure
Show)It is contacted with a connection sheet 215 across seat of honour shell 214, connection sheet 215 passes through conducting wire and heater element 12, temperature sensing
Device 11, the earth connect.
There are three connecting hole, bolts, and the seat of honour 21 to be fixed on cup body bottom 131 by aperture for fixinig plate 211.Upper seat shell
After body 214 is aligned with the location hole 141 on bottom cover 14, it is bolted bottom cover 14 and the seat of honour 21.
In conjunction with Fig. 5, the lower seat shell body 221 of lower seat 22 is four annulus, and sheet metal 222, metal are equipped on each annulus
Piece 222 has slightly convex.After dyeing cup 1 is inserted into cup holder 5, the becket 213 at the seat of honour 21 is contacted with groups of sheet metal 222, and golden
Belonging to piece 222 passes through whole one lower seat shell body 221, whole group sheet metal 222 to be connected with conducting wire, realizes the circuit of dyeing cup 1 and cup holder 5
Connection.
To realize more using effects, it is as follows that said program can also continue to setting:Lower seat 22 passes through conducting wire(In figure not
Display)Access controller;Preferably, lower seat 22 is equipped with sheet metal 221, which connect with the seat of honour 21, another
End is connect with conducting wire.
To realize that more using effects, said program can also add as follows:Dyeing cup 1 is movably arranged on cup
On frame 5, drive shaft 51 is set, drive shaft 51 is connect by belt wheel 52 with motor 53, and slip ring is arranged in 51 top of drive shaft on cup holder 5
6, which can be described as electrical integral type slip ring.It is fixed with cup holder 5 in rack 4, dyeing cup 1 can be placed on cup holder 5.Cup holder 5 with
Drive shaft 51 matches, and drive shaft 51 is connect by belt wheel 52 with motor 53.
To realize more using effects, it is as follows that said program can also continue to setting:In conjunction with Fig. 7, it is provided on cup holder 5
Fixed mechanism 7 is used for the fixation of dyeing cup 1;Preferably, fixed mechanism 7 includes spring 71 and buckle 72.On each face of cup holder 5
It is both provided with a buckle 72 and spring 71, buckle 72 is bolted, and makes it that can only do fixed-axis rotation.Dyeing cup 1 is put into cup holder 5
Afterwards, it is pushed away toward 1 direction of dyeing cup by the elastic force of spring 71 by buckling 72, to fixed dyeing cup 1.
To realize more using effects, it is as follows that said program can also continue to setting:Cup holder 5 is provided with cooling circuit
54, pneumatic element and nozzle, are provided with cooling circuit 54 on the inner wall of cup holder 5, and lower end is equipped with nozzle, pneumatic element one end with
Controller connects, and the other end accesses cooling circuit 54;Controller issues pneumatic element according to temperature conditions, by instruction, and nozzle is logical
Pneumatic element input and output gas is crossed, to realize cooling.
Said program is also preferably arranged as follows:Nozzle includes nozzle of air supply 55 and outgassing nozzle 56, in conjunction with Figure 12, air inlet
Nozzle 55 is connect with Pneumatic valve, pressure regulator valve, and controller issues pneumatic element, pneumatic element driving according to temperature conditions, by instruction
The gas of cooling circuit 54, gas enter from nozzle of air supply 55, and outgassing nozzle 56 is discharged, and heat is taken away, to realize cooling.
In the above embodiments, cooling circuit is connect across slip ring with controller;The lower seat and controller of coupler
Between conducting wire pass through slip ring access controller.In this way, electric loop(Mainly by temperature element 11, heating element 12 and circuit
Coupler 2 is constituted with hop controller)With pneumatic circuit(Mainly controlled with cooling circuit 54, nozzle of air supply 55, outgassing nozzle 56
Device processed is constituted)It will be connect with controller after slip ring 6.In conjunction with Fig. 9, since conducting wire can twine when drive shaft 51 rotates
Around, conducting wire is wound in order to prevent, and the conducting wire of lower seat 42 and the conduit being connect with nozzle are picked out by the aperture of drive shaft 51 respectively,
By being connect with slip ring 6 after drive shaft 51.The rotor and stator of slip ring 6 when installation it is difficult to ensure that with one heart, therefore with 4
Slip ring 6 is fixed in drive shaft 51 by holding screw.6 stator of slip ring picks out electric wire and conduit, respectively with peripheral control unit and
Pneumatic mechanism connects.
The operating procedure of the application dyeing proof machine is:Dyeing cup 1 fixed first, stirs buckle 72, dyeing cup 1 is put into cup holder
It looses one's grip after 5, buckle 72 fixes dyeing cup 1 automatically due to the elastic force of spring 71.After installing dyeing cup 1, cylinder body door is shut, be powered with
Afterwards, the temperature needed for each dyeing cup being inputted respectively in operation console 3, being on switch, overflow dyeing machine can be run.
The application in multiple dyeing cups by installing multiple heater elements 12 and temperature element 11(If the present embodiment is temperature
Spend sensor), and it is aided with multichannel air-flow cooling system(Cooling circuit 54), then set by director demon, you can it realizes not
With the temperature independent control of dyeing cup, the efficiency of dyeing property under analysis different technical parameters can be greatly improved.Meanwhile by electrical
The slip ring 6 of integral type solves the problems, such as that the rotation of conducting wire and tracheae is wound so that controller can control multiple heater elements and
Cooling circuit realizes the independent control of 1 temperature of dyeing cup, substantially increases the efficiency drawn a design.Cup holder 5 is equipped with dyeing cup fixed mechanism 7,
The middle dyeing cup 1 that can prevent from drawing a design falls the generation of phenomenon.Fever-thermometric-cooling system, temperature of drawing a design is separately provided in each dyeing cup 1
It is more accurate, reduce the error that temperature between dyeing cup 1 interacts.Dyeing cup 1 is equipped with coupler 2 with cup holder 5, and realization can
Dismantle the circuit connectivity problem of dyeing cup 1.
Claims (10)
1. dyeing proof machine, including dyeing cup, coupler and controller, it is characterised in that:The dyeing cup is provided with thermometric
Element and heater element, heater element, temperature element are connect by coupler with controller, and temperature is arranged by controller
Degree, the temperature signal of the setting pass to temperature element by coupler, and temperature element is according to obtained setting value and dye
Liquid temperature relatively and forms signal, and the signal that heater element is sent out according to temperature element carries out heat to pending dye liquor in dyeing cup
Processing.
2. dyeing proof machine as described in claim 1, it is characterised in that:The dyeing cup have it is multiple, in each dyeing cup at least
One heater element is set, and temperature element is correspondingly arranged with each heater element, and coupler is corresponding with dyeing cup quantity, to realize
The independent regulation and control of different dyeing cup temperature.
3. dyeing proof machine as claimed in claim 1 or 2, it is characterised in that:The coupler includes the seat of honour under
Seat, the seat of honour is of coupled connections with lower seat, to realize the connection of circuit;The seat of honour is connect with temperature element and heating element, and lower seated connection enters
Controller.
4. dyeing proof machine as claimed in claim 3, it is characterised in that:The dyeing cup includes cup body and bottom cover, fever member
Part, temperature element and the seat of honour are installed in cup body bottom.
5. dyeing proof machine as claimed in claim 4, it is characterised in that:Described seat of honour one end is provided with to be connect with cup body
Fixinig plate;The other end protrudes below bottom cover, and the realization seat of honour is of coupled connections with lower seat;The seat of honour between two ends then with bottom
Lid is fixed.
6. dyeing proof machine as claimed in claim 3, it is characterised in that:The lower seat passes through conducting wire access controller;It is excellent
Choosing, the lower seat is equipped with sheet metal, which connect with the seat of honour, and the other end is connect with conducting wire.
7. dyeing proof machine as claimed in claim 1 or 2, it is characterised in that:The dyeing cup is movably arranged on cup holder, cup
Drive shaft is set on frame, and drive shaft is connect by belt wheel with motor, and slip ring is arranged at the top of drive shaft.
8. dyeing proof machine as claimed in claim 7, it is characterised in that:It is provided with fixed mechanism on the cup holder, is used for
The fixation of dyeing cup;Preferably, the fixed mechanism includes spring and buckle.
9. dyeing proof machine as claimed in claim 8, it is characterised in that:The cup holder is provided with cooling circuit, pneumatic member
Part and nozzle, pneumatic element are controlled by controller, and one end is connect with air source, and the other end accesses cooling circuit;Nozzle is mounted on
On cooling circuit, controller issues pneumatic element according to temperature conditions, by instruction, nozzle by pneumatic element input and output gas, with
Realize cooling;Preferably, the cooling circuit is connect across slip ring with controller.
10. dyeing proof machine as claimed in claim 9, it is characterised in that:The coupler passes through slip ring access control
Device processed.
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CN201820182498.1U CN208009060U (en) | 2018-02-02 | 2018-02-02 | Dyeing proof machine |
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CN201820182498.1U CN208009060U (en) | 2018-02-02 | 2018-02-02 | Dyeing proof machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108193416A (en) * | 2018-02-02 | 2018-06-22 | 浙江理工大学 | Dyeing proof machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108193416A (en) * | 2018-02-02 | 2018-06-22 | 浙江理工大学 | Dyeing proof machine |
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