CN1387157A - Electronic management system of production line - Google Patents
Electronic management system of production line Download PDFInfo
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- CN1387157A CN1387157A CN 02134232 CN02134232A CN1387157A CN 1387157 A CN1387157 A CN 1387157A CN 02134232 CN02134232 CN 02134232 CN 02134232 A CN02134232 A CN 02134232A CN 1387157 A CN1387157 A CN 1387157A
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Abstract
An electronic management system for production line is composed of station terminals, service terminals and host. Said station terminal is a single-chip microcomputer 89C51 connected to LCD, keyboard, speaker, dial, state lock and has a RS232 interface connected to RS485 chip. Said service terminal is a single-chip microcomputer 89C51 connected with LCD, dial and keyboard and has a RS232 interface connected to RS485 chip. Said host is a single-chip microcomputer DS80C320. Its advantages are simple structure and easy operation.
Description
Technical field
The present invention relates to electronic management system of production line.
Put the scape technology
The information system management of factory, each sub-enterprise realizes in real time to it, quantitative management is international trend by the internet for trans-regional, transnational enterprise.And existing plant information management system is manual system, and real-time is poor, workload is big, deviation is big.
Summary of the invention
The invention provides a kind of simple in structure, electronic management system of production line of being convenient to workman operation.
Electronic management system of production line of the present invention, by one or more station terminal, one or more service terminal, and main frame is formed, it is characterized in that: described station terminal adopts the 89C51 single-chip microcomputer, this single-chip microcomputer is connected with a LCD display board, a keyboard, loudspeaker, a dial that is used for determining this station terminal address, and a state lock that is used to limit user without permission, its RS232 interface connects a RS485 chip; Described service terminal also adopts the 89C51 single-chip microcomputer, and this single-chip microcomputer is connected with a LCD display board, a dial and a keyboard that is used for determining the service terminal address, and its RS232 mouth connects a RS485 chip; Described main frame adopts has the DS80C320 single machine unit of two RS232 interfaces, and this single-chip microcomputer connects a RS485 chip by one of them RS232 interface, controls whole RS485 network; Another one RS232 mouth is used for being connected with upper PC; Above-mentioned service terminal and station terminal are connected with main frame by the RS485 serial communication mode.
Terminal, the RS485 network of native system by being distributed in each station of factory, the duty of gathering each station transfers to main frame.Via main frame the services request of each station is transferred to each service department of production line.Field data is transferred to upper PC show, gather, make chart, and more PC is shared, make relevant departments all over the world share field data immediately through the internet through the PC LAN (Local Area Network).By device of the present invention, can realize getting in touch fast of production division and service department, raise the efficiency, also be convenient to remote monitoring simultaneously.
Description of drawings
Fig. 1 is an electronic management system of production line structural representation of the present invention;
Fig. 2 is the schematic block circuit diagram of operational terminal;
Fig. 3 is the schematic block circuit diagram of service terminal;
Fig. 4 is the schematic block circuit diagram of main frame.
Embodiment
As shown in Figure 1, this device is made up of a plurality of station terminals, service terminal, main frame, upper PC etc.
The system bottom network is the RS485 bus network of being made up of single-chip microcomputer, and main frame is got in touch by polling mode and each extension set.Each extension set single-chip microcomputer adopts the 89C51 chip of Atmel company, and the data that its RS232 mouth sends convert the RS485 signal to through the RS485 chip and transmit on the net.RS485 communication mode transmission range can reach 1.2 kilometers, all can effectively cover the general industrial factory building.Operational terminal and service terminal all belong to the extension set of this network, reliable for guarantee information transmission, and each group information all sends twice, contrasts just to give affirmation after identical.Each extension set is by the address identification, and geocoding adopts dial switch, makes each terminal interchangeability stronger.
Fig. 2 is the schematic block circuit diagram of station terminal.The CPU that the station terminal adopts is the 89C51 single-chip microcomputer, and this CPU is connected with a LCD display board, a keyboard, loudspeaker, an address dish, a house dog and a state lock and forms.By LCD LCD2
*20 information of carrying out show.By 10 bit keyboards, the information that input is necessary, loudspeaker then are used for informing sending of call signal.The address dish is used for determining the address of this terminal.The state lock is used for limiting unwarranted user.House dog is used for guaranteeing that CPU can not crash.Power supply adopts 48VDC/5VDC.The RS232 interface of CPU1 inserts the RS485 bus by a RS485 chip.
As shown in Figure 3, service terminal also adopts 89C51 singlechip CPU 2, and this single-chip microcomputer is connected with a LCD4
*20 LCD, a four-bit keyboard, loudspeaker, an address dish and a house dog.Show by the LCD information of carrying out, carry out the information input by keyboard.Loudspeaker then are used for informing the reception of call signal.The address dish is used for determining the address of service terminal.House dog is used for guaranteeing that CPU2 does not crash.Power supply adopts a 48VDC/5VDC power supply.The RS232 interface of CPU2 inserts the RS485 bus by a RS485 chip.
As shown in Figure 4, main frame adopts the DS80C320 singlechip CPU 3 of two RS232 mouths, is connected with the RS485 chip by one of them RS232 mouth, is used to control whole RS485 bus, be connected with the RS232 chip with another one RS232 mouth, get in touch with upper PC in order to maintenance.House dog is used for guaranteeing that CPU3 can not crash.Power supply adopts the 48VDC/5VDC power supply.
The entire work process of this device is as follows:
Each service department is provided with a service terminal, and each station is provided with a station terminal.Now be divided into (1) operate as normal (2) equipment failure the full time with a station and shut down (3) (4) planned shut-down (5) of remodeling and lack five parts such as material grade, all working time must be one of them.During station terminal normal boot-strap, automatically enter " operate as normal ", when the duty of this station changes, this station field personnel can be by the keyboard input service state of station terminal, the working state signal and the address of station terminal are sent to main frame, if this signal is the signal that belongs to attendant's service of needs service middle-end, then the corresponding service terminal of host computer control sends alerting signal, and the station terminal address and the KOC kind of call of show Calls.Call out the associated production line attendant.The kind of calling out is set to following three kinds: (1) maintenance: flight-line maintenance or electrical repair.(2) feeding person (3) zero parts replacement personnel.After corresponding attendant arrived the calling station and finishes service, the open mode lock was provided with new state.For example work as station and enter " lacking material " state from " operate as normal " state, then the station personnel " lack and expect " signal in this station terminal input, then the signal of this state is sent to the service terminal at feeding person place through main frame, call out feeding person, feeding person then can arrive this station according to the station position and the demand of service terminal demonstration, after feeding finishes, the open mode lock is provided with new station state and is " operate as normal ".Then import and be this interval time " lacking material " duration from " lack material " state once more " operate as normal " state of being input to.
Service terminal also can be connected with a radio paging system, when the attendant not when specifying station, the staff that can make an inspection tour by the radio paging system paging.
Above field data, promptly time that each duty continued etc. can be all main frame by this device be sent in the upper PC, chart by host computer is programmed, writes down, gathers, analyzes, draws.And, make more PC share to these data by the PC network server, realize remote monitoring.
PC upper machine communication program adopts the MSComm control.The BP call information that the PC host computer is sent main frame here is transferred to Modem, is transferred to public wireless paging centers by Modem, sends radio call information.
Device adopts the single power supply powering mode.Join one of UPS, one group on 48V accumulator is powered to total system with DC48V.Each terminal adopts high frequency switch power to convert DC48V to DC5V for its use.If civil power disconnects, battery pack can be powered 10 hours to total system.
Claims (1)
1. electronic management system of production line, by one or more station terminal, one or more service terminal, and main frame is formed, it is characterized in that: described station terminal adopts the 89C51 single-chip microcomputer, this single-chip microcomputer is connected with a LCD display board, a keyboard, loudspeaker, a dial that is used for determining this operational terminal address, and a state lock that is used to limit user without permission, its RS232 mouth connects a RS485 chip; Described service terminal also adopts the 89C51 single-chip microcomputer, and this single-chip microcomputer connects a LCD display, a dial and a keyboard that is used for determining the service terminal address, and its RS232 mouth connects a RS485 chip; Described main frame adopts has the DS80C320 single machine unit of two RS232 interfaces, this single-chip microcomputer connects a RS485 chip by one of them RS232 interface, in order to control whole RS485 network, another one RS232 mouth is connected with upper PC by the RS232 chip; Above-mentioned service terminal and station terminal are connected with main frame by the RS485 serial communication mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02134232 CN1387157A (en) | 2002-06-24 | 2002-06-24 | Electronic management system of production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02134232 CN1387157A (en) | 2002-06-24 | 2002-06-24 | Electronic management system of production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1387157A true CN1387157A (en) | 2002-12-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 02134232 Pending CN1387157A (en) | 2002-06-24 | 2002-06-24 | Electronic management system of production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100373277C (en) * | 2004-08-20 | 2008-03-05 | 英业达股份有限公司 | Distributed production line monitoring system and method thereof |
| CN100451894C (en) * | 2006-11-23 | 2009-01-14 | 天津大学 | Fail-safe system for mixed assembly line of gearbox |
| CN103383549A (en) * | 2012-05-03 | 2013-11-06 | 珠海格力电器股份有限公司 | Monitoring method and system for wave-soldering device |
| CN103592900A (en) * | 2012-08-16 | 2014-02-19 | 珠海格力电器股份有限公司 | Production auxiliary monitoring system and method thereof |
-
2002
- 2002-06-24 CN CN 02134232 patent/CN1387157A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100373277C (en) * | 2004-08-20 | 2008-03-05 | 英业达股份有限公司 | Distributed production line monitoring system and method thereof |
| CN100451894C (en) * | 2006-11-23 | 2009-01-14 | 天津大学 | Fail-safe system for mixed assembly line of gearbox |
| CN103383549A (en) * | 2012-05-03 | 2013-11-06 | 珠海格力电器股份有限公司 | Monitoring method and system for wave-soldering device |
| CN103592900A (en) * | 2012-08-16 | 2014-02-19 | 珠海格力电器股份有限公司 | Production auxiliary monitoring system and method thereof |
| CN103592900B (en) * | 2012-08-16 | 2016-03-16 | 珠海格力电器股份有限公司 | Produce auxiliary monitoring system and method thereof |
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