CN103592900A - Production auxiliary monitoring system and method thereof - Google Patents
Production auxiliary monitoring system and method thereof Download PDFInfo
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- CN103592900A CN103592900A CN201210293187.XA CN201210293187A CN103592900A CN 103592900 A CN103592900 A CN 103592900A CN 201210293187 A CN201210293187 A CN 201210293187A CN 103592900 A CN103592900 A CN 103592900A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The invention provides a production auxiliary monitoring system and a method thereof, wherein the system comprises a calling device, a monitoring device and a respond device; the calling device is arranged on the production line and comprises a micro-control unit I; the micro-control unit I is used for receiving a trigger signal and processing the signal so as to generate calling information; the monitoring device comprises a micro-control unit II, the micro-control unit II is used for receiving the calling information and processing the calling information so as to generate processed information; the respond device comprises a micro-control unit III used for receiving the processed information and informing production auxiliary personnel holding the respond device that a task is assigned, the production auxiliary personnel receives the assigned task, and the micro-control unit III generates feedback information and returns the feedback information to the monitoring device. The production auxiliary monitoring system and the method thereof can timely solve abnormity of the production line, and the production auxiliary personnel can be reasonably configured, thereby optimizing production management.
Description
Technical field
The present invention relates to the communications field, more specifically, relate to a kind of production auxiliary monitoring system and method thereof.
Background technology
On the streamline in commercial production workshop, line body breaks down or extremely need to produce support personnel (surface installation technique (Surface Mounted Technology for example, referred to as SMT) programmer, maintenance personal etc.) find timely and accurately to produce out-of-the way position, and require to solve relevant issues, resume production as early as possible.
Existing streamline management mode is to produce support personnel due to the special and operation of cannot determining a post of job specification, for example the SMT in the SMT workshop of Electronic Assemblies industry produces support personnel, due to its job specification special (process for producing thread-changing at any time or produce abnormal etc.), cannot staffing determine a post.Produce support personnel arranges unreasonable simultaneously, tend to cause some of the staff to work idle, and other some of the staff's work strain cause the waste of human cost, and unordered production status also usually causes the production of line body extremely can not process in time, affects line body and normally produces.
In current production model, have and will produce support personnel in certain some line bodies fixed point, be responsible for some fixing production line bodies specially.But this production management pattern, without overall point of view, causes the many wastes of human cost, and What is more, can cannot be processed in time when extremely concentrated in a certain period, thereby cause production line to stop line.
Abnormal problem for existing in the auxiliary management work of the production line in correlation technique, not yet proposes effective solution at present.
Summary of the invention
Abnormal problem for existing in the auxiliary management work of the production line in correlation technique, the invention provides a kind of production auxiliary monitoring system and method thereof, at least to address the above problem.The present invention is intended to solve the technological deficiency that above-mentioned prior art exists, a kind of production auxiliary monitoring system and method are provided, the abnormal problem existing for solving the auxiliary management work of production line, supervisory system is distributed corresponding production support personnel automatically, corresponding production support personnel receives after indication, information is processed abnormal information as indicated, and this system can be dealt with at the first opportunity some urgent abnormal problems simultaneously.
According to an aspect of the present invention, provide a kind of production auxiliary monitoring system, the concrete scheme of this system is as follows:
Auxiliary monitoring system comprises calling device, supervising device and an answering device, and calling device is located on production line, and calling device comprises micro-control unit I, after micro-control unit I is used for receiving trigger pip, processes and generates call information; Supervising device comprises micro-control unit II, and micro-control unit II, for after receipt of call information, processes and generates process information; Answering device comprises micro-control unit III, and micro-control unit III has received task assignment for reception & disposal information and the production support personnel that holds this answering device for pointing out.
Further, calling device also comprises the radio transmitting device I being connected with micro-control unit I, supervising device also comprises the radio transmitting device II being connected with micro-control unit II, answering device also comprises the radio transmitting device III being connected with micro-control unit III, realizes the communication between any two of calling device, supervising device and answering device adopt wireless transceiving modes to carry out data transmission by radio transmitting device I, radio transmitting device II and radio transmitting device III.
Further, calling device also comprises the calling trigger being connected with micro-control unit I, for generating described trigger pip.
Further, calling device comprises two above triggers of calling out, the trigger pip that each calling trigger sends is different, micro-control unit I is after receiving respectively different types of trigger pip, generate different types of call information, wherein the priority of variety classes call information height is different, and micro-control unit II, receiving the different call information of priority height, processes call information successively according to the priority sequence of call information.So design, can make promptly extremely to obtain priority processing on production line, and prevention or reduce production line and stop line or other significant troubles reduces and produces the loss extremely bringing.
Further, calling device comprises for generating the calling trigger I of trigger pip I, for generating the calling trigger II of trigger pip II, for generating the calling trigger III of trigger pip III and for generating the calling trigger IV of trigger pip IV, micro-control unit I is receiving trigger pip I, trigger pip II, after trigger pip III and trigger pip IV, generate successively respectively call information I, call information II, call information III and call information IV, wherein the priority of call information I is higher than the priority of call information II, the priority of call information II is higher than the priority of call information III, the priority of call information III is higher than the priority of call information IV.
Further, calling device also comprises the validation of information device being connected with micro-control unit I, for confirming the validity of call information, reduces the mistake of call information and sends out or distribute indiscriminately, be that technician thinks that call information is accurate, call information is confirmed and sends, otherwise call information is inaccurate needs change, cancel this call information, reselect calling trigger, regenerate call information, reaffirm.
Further, calling device also comprises: warning device, comprises light emitting diode (Light Emitting Diode, referred to as LED) warning light and/or hummer, I is connected with micro-control unit, and for after micro-control unit I sends described call information, prompting gives the alarm.
Further, supervising device also comprises time block, and II is connected with micro-control unit, for recording the temporal information relevant to described supervisory system.
Further, supervising device also comprises RS485 protocol interface, transmission control protocol (Transfer Control Protocol, referred to as TCP/ procotol (Internet Protocol, referred to as IP) converter and the webserver, micro-control unit II is connected with the webserver successively with RS485 protocol interface, TCP/IP converter, and RS485 protocol interface and TCP/IP converter are used for the data transmission on micro-control unit II to the described webserver.
Further, answering device also comprises: reply trigger, III is connected with micro-control unit, and input reply message after assigning for receiving an assignment production support personnel, triggers micro-control unit III generation feedback information and be back to supervising device; Display device III, for showing the process information receiving, and the feedback information returning.
Further, calling device is a plurality of, and answering device is a plurality of.
According to a further aspect in the invention, also provide a kind of production to assist method for supervising, its concrete scheme is as follows:
An auxiliary method for supervising, comprises production auxiliary monitoring system, and this system comprises calling device, supervising device and answering device, and wherein, any one or more calling devices generate call information, and send call information; Supervising device receives and processes call information, converts call information to process information, by wireless transmission method, process information is transferred to answering device; Answering device is after reception & disposal information, the production support personnel that this answering device is held in indication has received task assignment, produces support personnel and accepts after work appointment, produces support personnel's appointment that receives an assignment, answering device generates feedback information, and feedback information returns to supervising device.
Further, answering device has busy state and idle state, after accepting and processing call information, supervising device has following steering logic to answering device: a) when supervising device recognizes answering device in busy state, supervising device is not to this answering device transmission processing information; B) when supervising device judges answering device in idle state, supervising device is to this answering device transmission processing information.
Further, answering device is one or more, each answering device all has busy state and idle state, after accepting and processing call information, supervising device has following steering logic to answering device: a) when supervising device recognizes all answering devices all in busy state, supervising device is not to answering device transmission processing information, process information is temporarily kept on supervising device, device to be monitored has recognized answering device when idle state, to this answering device, sends process information; B) when supervising device recognizes answering device, have two during above all in idle state, supervising device is an answering device transmission processing information wherein randomly.
Further, calling device can send the call information of different priorities, at synchronization supervising device, can process successively call information according to the height of priority, and generates the process information of respective priority.
Further, when supervising device recognizes all answering devices all in busy state, supervising device generates process information M after receiving new call information M, supervising device is further identified just at processed lowest priority call information N, supervising device compares the priority of the priority of call information M and call information N: 1) if the priority of call information M higher than the priority of call information N, supervising device sends process information M to the answering device of processing call information N, after this answering device receives process information M, prompting is produced support personnel and is stopped processing call information N, then remove to process call information M, 2) if the priority of call information M less than or equal to the priority of call information N, supervising device is kept at process information M on supervising device, supervising device, having recognized answering device after idle state, sends process information M to this answering device.
Further, when the priority of call information M is during higher than the priority of call information N, process after call information M producing support personnel, answering device points out this productions support personnel again to go to process and call information N.
Further, the method also comprises warning device, and calling device generates after call information, and warning device produces alarm prompting; The production support personnel who holds answering device determines calling device position according to the alarm prompting of warning device, after processing call information, produces the alarm prompting that support personnel eliminates warning device.
Further, eliminate after the alarm prompting of warning device production support personnel, calling device generates the information that finishes, and is back to supervising device.
Useful technique effect of the present invention: production auxiliary monitoring system provided by the invention and method, all kinds of productions that utilize production auxiliary monitoring system automatically to distribute production support personnel to go management maintenance production line to occur are abnormal, specifically can realize: 1) arrange to distribute production support personnel to remove to solve the abnormal problem occurring on production line body automatically and reasonably, the urgent abnormal information of priority processing production line, guarantee that production line normally moves, reduce the generation of the abnormal problem of the production such as the other influences that stops line; 2) Adoption Network server record is produced the data mode that auxiliary monitoring system produces, real-time monitor (RTM) person's situation of dealing with problems; 3) related management personnel logging in network server can pass through data query in addition, can grasp the routine work situation of producing support personnel, statistics production line abnormal information, again utilize this production auxiliary monitoring system, can help line manager's rational allocation to produce support personnel, better to the closely management and control of whole production line production run, thereby optimize production line productive capacity.
Accompanying drawing explanation
The Figure of description that forms the application's a part is used to provide a further understanding of the present invention, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is according to the structural representation of the production auxiliary monitoring system of the embodiment of the present invention;
Fig. 2 is according to the structural representation of the calling device of the embodiment of the present invention;
Fig. 3 is according to the structural representation of the supervising device of the embodiment of the present invention;
Fig. 4 is according to the structural representation of the answering device of the embodiment of the present invention;
Fig. 5 is a kind of process flow diagram of producing the method for supervising of auxiliary monitoring system according to the embodiment of the present invention two;
Fig. 6 produces the process flow diagram of the method for supervising of auxiliary monitoring system according to the another kind of the embodiment of the present invention two; And,
Fig. 7 is according to the process flow diagram of the method for supervising of the production auxiliary monitoring system of the embodiment of the present invention three.
Embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are elaborated, but the multitude of different ways that the present invention can be defined by the claims and cover is implemented.
One aspect of the present invention provides a kind of production auxiliary monitoring management system, the structural representation of production auxiliary monitoring system as shown in Figure 1, and this system comprises calling device, supervising device and answering device.Calling device is located on production line, and above-mentioned calling device comprises micro-control unit I, after above-mentioned micro-control unit I is used for receiving trigger pip, processes and generates call information; Above-mentioned supervising device comprises micro-control unit II, after above-mentioned micro-control unit II is used for receiving above-mentioned call information, processes and generates process information; Above-mentioned answering device comprises micro-control unit III, and above-mentioned micro-control unit III has received task assignment for the production support personnel who receives above-mentioned process information and hold above-mentioned answering device for pointing out.
Fig. 2 is according to the structural representation of the calling device of the embodiment of the present invention, as shown in Figure 2, be located at the calling device on production line, micro-control unit I, radio transmitting device I, calling trigger, electric supply installation I, warning device and validation of information device, consist of, micro-control unit I is connected with warning device with radio transmitting device I, calling trigger, electric supply installation I, validation of information device respectively.Above-mentioned calling device comprises calling trigger I for generating trigger pip I, for generating the calling trigger II of trigger pip II, for generating the calling trigger III of trigger pip III and for generating the calling trigger IV of trigger pip IV.Call out trigger and be used for generating trigger pip, and be sent to micro-control unit I; Receive after trigger pip, micro-control unit I processes trigger pip, generates call information; Radio transmitting device I broadcasts away call information with the form of wireless transmission; Electric supply installation I is for the power supply of all electronic devices and components of calling device; Validation of information device, for confirming the validity of call information, as mistake appears in call information, is produced before support personnel can confirm and is changed; Warning device adopts LED warning light and/or hummer, for after micro-control unit I sends call information, and the prompting that gives the alarm, the convenient support personnel of production finds and occurs producing abnormal corresponding production line line body.
Fig. 3 is according to the structural representation of the supervising device of the embodiment of the present invention, as shown in Figure 3, according to locus, workshop needs, supervising device can be arranged on fixed position, workshop, supervising device is by micro-control unit II, radio transmitting device II, electric supply installation II, time set, display device II, RS485 protocol interface, TCP/IP converter and the webserver form, micro-control unit II respectively with radio transmitting device II, electric supply installation II, time set, display device II, RS485 protocol interface is connected, RS485 protocol interface, TCP/IP converter is connected respectively successively with the webserver.Radio transmitting device II receives the call information that radio transmitting device I sends, and micro-control unit II, after receiving call information, processes call information and generates process information; Electric supply installation II is for the power supply of all electronic devices and components of supervising device; Time set for recording the temporal information relevant to described supervisory system, for example, records from supervising device to answering device and sends process information, returns to the temporal information of feedback information to answering device to supervising device; Display device II is used for showing all monitor messages, comprises the feedback information of call information, process information, answering device, clocking information and other information relevant with supervising device that time set generates.The micro-control unit II of supervising device is sent to monitor data on the webserver by RS485 protocol interface and TCP/IP converter, C/S monitoring software is installed on the webserver, monitoring RS485 protocol interface and TCP/IP converter are uploaded the data of sending up in real time, record data to the webserver when receiving the correct data of protocol compliant requirement.
Fig. 4 is according to the structural representation of the answering device of the embodiment of the present invention, as shown in Figure 4, answering device can be carried by producing support personnel, the convenient task assignment that receives supervising device, answering device is by micro-control unit III, radio transmitting device III, electric supply installation III, display device III and reply trigger and form, micro-control unit III respectively with radio transmitting device III, electric supply installation III, display device III, reply trigger and be connected.Radio transmitting device III receives the process information of self-monitoring device, transfer to micro-control unit III, micro-control unit processes the process information of self-monitoring device, generate information, prompting is produced support personnel and is gone assigned address to complete production line abnormality processing, produce support personnel's startup and reply trigger, replying trigger makes micro-control unit generate feedback information, feedback information returns to supervising device by radio transmitting device III, represents the corresponding production support personnel appointment that received an assignment.Display device III is for showing the process information that micro-control unit III receives, and the feedback information returning.Electric supply installation III is for the power supply of all electronic devices and components of answering device.
When producing support personnel, at production abnormal wire body place, completed appointed task, eliminated the button of alarm on its device that pushes for emergency, this call alert is eliminated.Recognizing after alarm prompting eliminated, the micro-control unit I of calling device generates the information that finishes, and by radio transmitting device, I is sent to supervising device.Supervising device is received after the information of finishing, and in time data is stored on the webserver by RS485 protocol interface and TCP/IP converter.
All kinds of productions that production auxiliary monitoring system of the present invention can distribute production support personnel to go management maintenance production line to occur are automatically abnormal, can realize particularly: 1) arrange to distribute production support personnel to remove to solve the abnormal problem occurring on production line body automatically and reasonably, the urgent abnormal information of priority processing production line, guarantee that production line normally moves, reduce the generation of the abnormal problem of the production such as the other influences that stops line; 2) Adoption Network server record is produced the data mode that auxiliary monitoring system produces, real-time monitor (RTM) person's situation of dealing with problems; 3) related management personnel logging in network server can pass through data query in addition, can grasp the routine work situation of producing support personnel, statistics production line abnormal information, again utilize this production auxiliary monitoring system, can help line manager's rational allocation to produce support personnel, better to the closely management and control of whole production line production run, thereby optimize production line productive capacity.
The present invention also provides a kind of production to assist method for supervising on the other hand, below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described:
Embodiment mono-:
Technician on production line finds that production line is abnormal, according to different abnormal information classification, start corresponding calling trigger, generate trigger pip, trigger pip is sent to the micro-control unit I of calling device, micro-control unit I receives after trigger pip, process and generate call information, now as required validation of information device need technician further confirm the call information that is about to send effectively and accuracy, confirmation is sent by radio transmitting device I by call information, the warning device (LED warning light and/or hummer) that is simultaneously suspended on production line line body top gives the alarm, convenient production support personnel finds corresponding line body.
Radio transmitting device I is sent to call information the radio transmitting device II being connected with micro-control unit II, and micro-control unit II will receive after call information, processes call information, and generates process information.
The micro-control unit II of supervising device need to identify answering device whether in idle state: a), when supervising device recognizes answering device in idle state, supervising device sends process information to the answering device in idle state; B) when supervising device recognizes answering device in busy state, supervising device is not to this answering device transmission processing information, and process information is kept on supervising device, in state to be sent.The time set of supervising device is for from micro-control unit II receipt of call information, produced after support personnel is disposed temporal information record in warning information elimination process to call information.
Answering device receives this process information, the production support personnel that this answering device is held in prompting presses and replys trigger and generate feedback information, be back to the micro-control unit II of supervising device, represent to produce support personnel and received respective handling information, producing support personnel goes assigned address to solve call information abnormal problem as indicated, after call information is disposed, produce support personnel and eliminate alarm prompting, now calling device sends to supervising device the information of finishing, i.e. the production of respective call information is abnormal processed complete.
Meanwhile, the micro-control unit II of supervising device is sent to monitor data on the webserver by RS485 protocol interface and TCP/IP converter, C/S monitoring software is installed on the webserver, monitoring RS485 protocol interface and TCP/IP converter are uploaded the data of sending up in real time, record data to the webserver when receiving the correct data of protocol compliant requirement.Meanwhile, webserver deploy has browser/server (B/S) mode software, and user, by input server address access services device operation B/C mode software, gets final product query-related information.
Embodiment bis-:
On the basis of above-described embodiment one, embodiment bis-is only with the difference of above-described embodiment one: calling device and answering device are a plurality of.
Fig. 5 is a kind of process flow diagram of producing the method for supervising of auxiliary monitoring system according to the embodiment of the present invention two, and as shown in Figure 5, in course of normal operation, this concrete control method step of producing auxiliary monitoring system is as follows:
S101, the micro-control unit I of calling device generates call information M, and call information M is sent by radio transmitting device I, generates alarm simultaneously.
S102, the micro-control unit II of supervising device, after receiving call information M, generates the process information M corresponding with this call information M.
S103, the micro-control unit II of supervising device has recognized an above answering device when idle state, and micro-control unit II sends process information M to any one of the answering device in idle state at random.
S104, receives the answering device of process information M, and prompting is produced support personnel and gone the production abnormality processing with respective call information M.After abnormality processing to be produced, produce support personnel and press the warning device button cancellation alarm corresponding with call information M.
S105, after alarm is eliminated, the micro controller unit I of calling device generates the information M that finishes, and the information that finishes M is back to supervising device by radio transmitting device I.
Fig. 6 produces the process flow diagram of the method for supervising of auxiliary monitoring system according to the another kind of the embodiment of the present invention two, as shown in Figure 6, in above-mentioned steps S103, when micro-control unit II recognizes all answering devices all in busy state, this production auxiliary monitoring system stops performing step S103, then carries out successively following step S113 and S104:
S113, when the micro-control unit II of supervising device recognizes answering device in busy state, micro-control unit II is not to any answering device transmission processing information M, process information M is temporarily kept on the micro-control unit II of supervising device, when micro-control unit II has recognized answering device in idle state, to this answering device, send process information M.Meanwhile, when micro-control unit II recognizes answering device, have two during above all in idle state, micro-control unit II is an answering device transmission processing information M wherein randomly.
S104, receives the answering device of process information M, and prompting is produced support personnel and gone the production abnormality processing with respective call information M.After abnormality processing to be produced, produce support personnel and press the warning device button cancellation alarm corresponding with call information M.
S105, after alarm is eliminated, the micro controller unit I of calling device generates the information M that finishes, and the information that finishes M is back to supervising device by radio transmitting device I.
The present embodiment two realizes a plurality of calling devices and answering device is monitored simultaneously and manages; in the situation that mutually not conflicting; by supervising device unified allocation of resources, produce auxiliary resources, especially produce auxiliary human resources and reasonably utilized, guarantee that abnormal the acquisition in time of production line solves rapidly.The other guide of the present embodiment two is identical with above-described embodiment one, repeats no more herein.
Embodiment tri-:
On the basis of above-described embodiment two, embodiment tri-is only with the difference of above-described embodiment two: each calling device is provided with 4 calling triggers, generates the calling trigger I of trigger pip I, for generating the calling trigger II of trigger pip II, for generating the calling trigger III of trigger pip III and for generating the calling trigger IV of trigger pip IV; Described micro-control unit I is after receiving described trigger pip I, trigger pip II, trigger pip III and trigger pip IV, generate successively respectively call information I, call information II, call information III and call information IV, the priority of wherein said call information I is higher than the priority of described call information II, the priority of described call information II is higher than the priority of described call information III, and the priority of described call information III is higher than the priority of described call information IV.
The micro-control unit II of supervising device processes according to the priority sequence of call information at synchronization, and distributes to successively the answering device in idle state.
Fig. 7 is according to the process flow diagram of the method for supervising of the production auxiliary monitoring system of the embodiment of the present invention three, as shown in Figure 7, in course of normal operation, when the micro-control unit II of supervising device recognizes all answering devices in busy state, this production auxiliary monitoring system will be controlled step as follows:
S121, the microcontroller I of calling device generates new call information M, and to supervising device, sends this call information M by radio transmitting device I, generates alarm simultaneously.
S122, the micro-control unit II of supervising device is receiving call information M, generates process information M.
S123, when micro-control unit II recognizes all answering devices in busy state, micro-control unit II needs following 2 information of further identification: be 1. recorded in the lowest priority call information N in micro-control unit II, through micro-control unit II, process and generate process information N, process information N has been assigned to answering device N, and be not yet the disposed production at call information N place of the production support personnel who now holds this answering device is abnormal; 2. micro-control unit II need compare the priority of the priority of call information M and call information N.If the priority of call information M, higher than the priority of call information N, performs step S124, otherwise, execution step S134.
S124, if the priority of call information M higher than the priority of call information N, supervising device sends process information M to this answering device N.
S125, answering device N is after receiving process information M, and support personnel is produced in prompting, and to stop processing the production of call information N abnormal, then it is abnormal to go to process the production of call information M.Produce production that support personnel is disposed with call information M abnormal after, press the alarm prompting of eliminating corresponding warning device.
S1251, after alarm is eliminated, the calling device that generates call information M generates the information M that finishes, and is back to supervising device.
Further, in step S125, the production of call information N is forced to stop process extremely, and now call information N is temporarily kept under the work appointment of above-mentioned answering device N, i.e. following step S126:
S126, produces support personnel after completing the production extremely of processing call information M, and this answering device N points out this production support personnel to go the production of call information N abnormal again.Produce production that support personnel is disposed with call information N abnormal after, press the alarm prompting of eliminating corresponding warning device.
S1261, after alarm is eliminated, the calling device that generates call information N generates the information N that finishes, and is back to supervising device.
Further, in above-mentioned steps S123, as micro-control unit II recognizes the priority of call information M less than or equal to the priority of call information N, this production auxiliary monitoring system will stop performing step S124 to step S126, will control as follows step:
S134, the process information M that micro-control unit II generates is temporarily rested in micro-control unit II, in state to be sent, treats that micro-control unit II has recognized answering device in idle state, is sent to the answering device in idle state by process information M.
S135, the answering device in idle state receives after process information M, and prompting is corresponding, and to produce support personnel's production relevant with call information M of going to finish dealing with abnormal, after being disposed, eliminates the alarm relevant to call information M.
S136, after alarm is eliminated, the calling device that generates call information M generates the information M that finishes, and is back to supervising device.
According to above-mentioned steering logic, the comparatively urgent production abnormal information of call information representative of high priority, the call information of high priority obtains priority processing resource, making to produce auxiliary resources obtains an equitable breakdown, production management is optimized, indirectly ensure that production line moves to greatest extent, enhance productivity.The other guide of the present embodiment three is identical with above-described embodiment two, repeats no more herein.
As can be seen from the above description, production auxiliary monitoring system provided by the invention and method, all kinds of productions that utilize production auxiliary monitoring system automatically to distribute production support personnel to go management maintenance production line to occur are abnormal, specifically can realize: 1) arrange to distribute production support personnel to remove to solve the abnormal problem occurring on production line body automatically and reasonably, the urgent abnormal information of priority processing production line, guarantee that production line normally moves, reduce the generation of the abnormal problem of the production such as the other influences that stops line; 2) Adoption Network server record is produced the data mode that auxiliary monitoring system produces, real-time monitor (RTM) person's situation of dealing with problems; 3) related management personnel logging in network server can pass through data query in addition, can grasp the routine work situation of producing support personnel, statistics production line abnormal information, again utilize this production auxiliary monitoring system, can help line manager's rational allocation to produce support personnel, better to the closely management and control of whole production line production run, thereby optimize production line productive capacity.
Obviously, those skilled in the art should be understood that, above-mentioned each module of the present invention or each step can realize with general calculation element, they can concentrate on single calculation element, or be distributed on the network that a plurality of calculation elements form, alternatively, they can be realized with the executable program code of calculation element, thereby they can be stored in memory storage and be carried out by calculation element, or they are made into respectively to each integrated circuit modules, or a plurality of modules in them or step are made into single integrated circuit module to be realized.Like this, the present invention is not restricted to any specific hardware and software combination.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (19)
1. produce an auxiliary monitoring system, it is characterized in that, described production auxiliary monitoring system comprises calling device, supervising device and answering device,
Described calling device is located on production line, and described calling device comprises micro-control unit I, after described micro-control unit I is used for receiving trigger pip, processes and generates call information;
Described supervising device comprises micro-control unit II, after described micro-control unit II is used for receiving described call information, processes and generates process information;
Described answering device comprises micro-control unit III, and described micro-control unit III has received task assignment for the production support personnel who receives described process information and hold described answering device for pointing out.
2. production auxiliary monitoring system according to claim 1, it is characterized in that, described calling device also comprises the radio transmitting device I being connected with described micro-control unit I, described supervising device also comprises the radio transmitting device II being connected with described micro-control unit II, and described answering device also comprises the radio transmitting device III being connected with described micro-control unit III.
3. production auxiliary monitoring system according to claim 1, is characterized in that, described calling device also comprises the calling trigger being connected with described micro-control unit I, for generating described trigger pip.
4. production auxiliary monitoring system according to claim 3, is characterized in that, described calling device comprise two the above call out triggers, described in each, call out the described trigger pip that trigger generates different;
Described micro-control unit I, after receiving respectively different types of described trigger pip, generates different types of described call information, and wherein, the priority of different types of described call information height is different;
Described micro-control unit II, after receiving the different described call information of priority height, processes described call information successively according to the priority sequence of described call information.
5. production auxiliary monitoring system according to claim 4, it is characterized in that, described calling device comprises calling trigger I for generating trigger pip I, for generating the calling trigger II of trigger pip II, for generating the calling trigger III of trigger pip III and for generating the calling trigger IV of trigger pip IV;
Described micro-control unit I is after receiving described trigger pip I, described trigger pip II, described trigger pip III and described trigger pip IV, generate successively respectively call information I, call information II, call information III and call information IV, the priority of wherein said call information I is higher than the priority of described call information II, the priority of described call information II is higher than the priority of described call information III, and the priority of described call information III is higher than the priority of described call information IV.
6. production auxiliary monitoring system according to claim 1, is characterized in that, described calling device also comprises the validation of information device being connected with described micro-control unit I, for confirming the validity of described call information.
7. production auxiliary monitoring system according to claim 1, it is characterized in that, described calling device also comprises: warning device, comprise LED warning light and/or hummer, be connected with described micro-control unit I, for after described micro-control unit I sends described call information, prompting gives the alarm.
8. production auxiliary monitoring system according to claim 1, is characterized in that, described supervising device also comprises time block, is connected, for recording the temporal information relevant to described production auxiliary monitoring system with described micro-control unit II.
9. production auxiliary monitoring system according to claim 1, it is characterized in that, described supervising device also comprises RS485 protocol interface, transmission control protocol/procotol TCP/IP converter and the webserver, described micro-control unit II, described RS485 protocol interface, described TCP/IP converter are connected successively with the webserver, and described RS485 protocol interface and TCP/IP converter are used for the data transmission on described micro-control unit II to the described webserver.
10. production auxiliary monitoring system according to claim 1, it is characterized in that, described answering device also comprises: reply trigger, be connected with described micro-control unit III, input reply message after assigning for receiving an assignment described production support personnel, triggers described micro-control unit III and generates feedback information and be back to described supervising device; Display device III, for showing the described process information receiving, and the described feedback information returning.
11. according to the production auxiliary monitoring system described in claim 1 to 10 any one, it is characterized in that, described calling device is a plurality of, and described answering device is a plurality of.
The auxiliary method for supervising of production of 12. 1 kinds of production auxiliary monitoring systems based on described in claim 1 to 11, is characterized in that, comprising:
Any one or more calling devices generate call information, and send described call information;
Supervising device receives and processes described call information, converts described call information to process information, by wireless transmission method, described process information is transferred to answering device;
Described answering device is after receiving described process information, the production support personnel that this answering device is held in indication has received task assignment, described production support personnel accepts after work appointment, and described answering device generates feedback information, and described feedback information returns to described supervising device.
Method for supervising is assisted in 13. productions according to claim 12, it is characterized in that, described answering device has busy state and idle state, and after accepting and processing described call information, described supervising device has following steering logic to described answering device:
A) when described supervising device recognizes described answering device in busy state, described supervising device does not send described process information to described answering device;
B) when described supervising device judges described answering device in idle state, described supervising device sends described process information to described answering device.
Method for supervising is assisted in 14. productions according to claim 13, it is characterized in that, described answering device is one or more, described in each, answering device all has busy state and idle state, after accepting and processing described call information, described supervising device has following steering logic to described answering device:
A) when described supervising device recognizes all described answering devices all in busy state, described supervising device does not send described process information to described answering device, described process information is temporarily kept on described supervising device, when described supervising device has recognized answering device in idle state, to this answering device, send described process information;
B) when described supervising device recognizes described answering device, have two during above all in idle state, described supervising device randomly wherein a described answering device send described process information.
Method for supervising is assisted in 15. productions according to claim 14, it is characterized in that, described calling device can send the described call information of different priorities, at supervising device described in synchronization, can process successively described call information according to the height of priority, and generate the process information of respective priority.
Method for supervising is assisted in 16. productions according to claim 15, it is characterized in that, when described supervising device recognizes all described answering devices all in busy state, described supervising device generates process information M after receiving new call information M, further identification is just at processed lowest priority call information N for described supervising device, and described supervising device compares the priority of the priority of call information M and described call information N:
1) if the priority of described call information M higher than the priority of described call information N, described supervising device sends described process information M to the answering device of processing described call information N, after described answering device receives described process information M, prompting is produced support personnel and is stopped processing described call information N, then removes to process described call information M;
2) if the priority of described call information M less than or equal to the priority of described call information N, described supervising device is kept at described process information M on described supervising device, described supervising device is recognizing answering device after idle state, to this answering device, sends described process information M.
Method for supervising is assisted in 17. productions according to claim 16, it is characterized in that, when the priority of described call information M is during higher than the priority of described call information N, described production support personnel, process after described call information M, the described production support personnel of described answering device prompting removes to process described call information N again.
Method for supervising is assisted in 18. productions according to claim 12, it is characterized in that, calling device also comprises warning device, and described calling device generates after described call information, and described method also comprises:
Described warning device produces alarm prompting;
The described production support personnel who holds described answering device determines calling device position according to the alarm prompting of described warning device;
After processing described call information, described production support personnel eliminates the described alarm prompting of described warning device.
Method for supervising is assisted in 19. productions according to claim 18, it is characterized in that, described production support personnel eliminates after the described alarm prompting of described warning device, and described method also comprises:
Described calling device generates the information that finishes, and is back to described supervising device.
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| CN201210293187.XA CN103592900B (en) | 2012-08-16 | 2012-08-16 | Produce auxiliary monitoring system and method thereof |
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