KR20140121031A - Self-management system of production resources based wired and wireless sensor network - Google Patents
Self-management system of production resources based wired and wireless sensor network Download PDFInfo
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- KR20140121031A KR20140121031A KR20130037144A KR20130037144A KR20140121031A KR 20140121031 A KR20140121031 A KR 20140121031A KR 20130037144 A KR20130037144 A KR 20130037144A KR 20130037144 A KR20130037144 A KR 20130037144A KR 20140121031 A KR20140121031 A KR 20140121031A
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- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41835—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by programme execution
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- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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Abstract
The present invention relates to a production resource autonomous management system based on a wired / wireless sensor network capable of processing and managing production information on the basis of a Ubiquitous Sensor Network (USN) and a Web Service (WebService) An automatic production resource information generation unit mounted in the facility and generating automatic production resource information according to movement or change of the production facility; And an automatic production resource information generation unit for collecting automatic production resource information generated by the automatic production resource information generation unit and generating a unique number when the automatic production resource information generation unit is added, Information collector; A manual production resource information generation unit for acquiring production resource information that can not be collected automatically in the field; The production resource information obtained by the automatic production resource information generation unit and the production resource information acquired by the manual production resource information generation unit are received and classified according to the manufacturing process management unit based on the tag information, And middleware for generating control information by analyzing production resource information.
Description
The present invention relates to autonomous management of production resources, and in particular, it is possible to process and manage production information by a manufacturing process management unit (Workcenter) based on a Ubiquitous Sensor Network (USN) and a Web service (WebService) And more particularly, to a production resource autonomous management system based on a wire / wireless sensor network.
Numerous companies around the world are building diverse systems to increase the efficiency of their work. However, the process, which is the procedure of the work, is still not systemized, and it is not systematically managed at the same time. (BPMS), Real Time Business Process Management System (RBPMS), Real Time Performance Management (RPM), Manufacturing Execution (MES), etc. In order to solve these problems, System) is actively pursuing research on efficient process management. In addition, industrial engineers have been conducting various researches to manage the process in the manufacturing factory, which is the production site, and to derive the efficient process.
Generally, manufacturing is made up of people, processes, technology, and information. From the perspective of information integration in the manufacturing industry, the manufacturing process is an external process consisting of internal manufacturing processes and product design, material sourcing, product delivery, product services, and factory design and maintenance, .
Among them, the internal manufacturing process consists of 4M (Man-worker, Machine-production facility, Material-material, Method-production procedure)
Conventional technologies for collecting and analyzing such 4M state information and efficiently managing production resources based on the collected state information are disclosed in Patent Documents 1 and 2 below.
Patent Publication No. 10-1057614 (published on Aug. 19, 2011), which is disclosed in Patent Document 1 of the present invention, is installed in a production facility and is generated by an information source that generates information in accordance with movement or change of production facilities, Middleware that collects raw data, converts it into configuration data and outputs it as production information, registers the production information output through middleware, and configures the resource reconstruction server to reconstruct 4M mapping information based on registered production information do. Patent Document 1 configured in this manner allows the resource configuration to be automatically performed when the production facility moves, and provides the convenience to the production manager by making the resource configuration possible with a minimum of manual operation.
Also, disclosed in Korean Patent Laid-Open Publication No. 10-2009-0073643 (published on Mar. 3, 2009) discloses a method for periodically acquiring production information, operation information, or quality information of a facility product, A wireless terminal for providing information, a wireless terminal for performing wireless communication with the wireless terminal, receiving quality information of production information, operation information or facility production of the production facility provided by the wireless terminal, and managing the received information by the enterprise resource management server And provides the information to the enterprise resource management server. Patent Document 2 configured in this way automatically compiles the production site information of the production equipment factory line and provides it as a company resource management system.
However, the above-described conventional techniques have a limitation in that production resources can be limited only to production resources that can be automatically collected, and there is a disadvantage that they can not be adaptively coped with the change of the work center of the manufacturing management unit.
SUMMARY OF THE INVENTION An object of the present invention is to solve the above problems and to provide a method and apparatus for processing and managing production information on a manufacturing process management unit basis based on a Ubiquitous Sensor Network (USN) and a Web Service And to provide a production resource autonomous management system based on a wire / wireless sensor network.
Another object of the present invention is to provide a production resource autonomous management system based on a wired / wireless sensor network, which can efficiently and flexibly respond to various demands of customers by implementing an efficient and flexible production management system for 4M as a production element.
It is still another object of the present invention to provide a production resource autonomous management system based on a wired / wireless sensor network, which enables production resources to be managed on a real-time basis by integrating real-time detection information and manual information.
In order to achieve the above-mentioned object, the wired / wireless sensor network based production resource management system according to the present invention is installed in a production facility, and automatically generates production resource information Generating part; And an automatic production resource information generation unit for collecting automatic production resource information generated by the automatic production resource information generation unit and generating a unique number when the automatic production resource information generation unit is added, Information collector; A manual production resource information generation unit for acquiring production resource information that can not be collected automatically in the field; The production resource information obtained by the automatic production resource information generation unit and the production resource information acquired by the manual production resource information generation unit are received and classified according to the manufacturing process management unit based on the tag information, And middleware for generating control information by analyzing production resource information.
The automatic production resource information generator includes a sensor node mounted on a production facility and transmitting resource information detected by the production facility in a short distance wireless signal.
When the sensor node is installed in an additional production facility, the sensor node transmits a beacon message for setting a unique number to the resource information collector, receives the group setting information and the node unique number from the resource information collector, And generates a configuration message in which the group and node unique numbers are allocated to the communication header, and transmits the configuration message to the resource information collector.
Wherein the automatic production resource information generation unit configures a transmission message when production resource information is collected from a mounted production facility and transmits the transmission message to the resource information collector in either one of a pushing method and a polling manner do.
The resource information collector assigns a node unique number to the automatic production resource information generation unit and groups the automatic production resource information generation unit into nodes to be managed.
And the resource information collector transmits the automatic production resource information transmitted from the automatic production resource information generation unit to the middleware through TCP / IP based communication.
The manual production resource information generator generates manual production resource information as worker information, part information, and production work instruction information, which are input according to an operation of an administrator, and transmits the manual production resource information to the middleware.
Wherein the middleware comprises an automatic production resource information collection module for collecting production resource information based on TCP / IP with the resource information collector through a single platform; And a manual production resource information collection module for collecting production resource information based on the web service.
The middleware defines the production resources by the manufacturing process management unit in real time through the automatic production resource information collection module and the manual production resource information collection module, and generates the performance information, the facility information, the worker information And a production resource processing module for extracting the resource and constructing a resource.
The production resource processing module stores the resource state value extracted from the received production resource information and informs the outside of the event occurrence when the production resource information includes the event occurrence information.
According to the present invention, production information can be managed and processed for each manufacturing process management unit (Workcenter) on the basis of Ubiquitous Sensor Network (USN) and Web Service (WebService).
In addition, according to the present invention, an efficient and flexible production management system for 4M, which is a production factor, is implemented, and thus it is possible to respond quickly to various demands of customers.
According to the present invention, it is possible to integrate real-time automatic detection information and manual information to manage production resources on a real-time basis.
1 is a block diagram of a production resource autonomous management system based on a wire / wireless sensor network according to the present invention;
FIG. 2 is a block diagram of an embodiment of the automatic production resource information generator of FIG. 1; FIG.
3 is a configuration diagram of an embodiment of the resource information collector of FIG.
FIG. 4 is a block diagram showing an embodiment of the middleware of FIG. 1;
5 is a flowchart illustrating a process of transmitting and receiving production resource information in a resource information collection period with a sensor node in the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A multimedia content editing apparatus and method according to a preferred embodiment of the present invention will now be described in detail with reference to the accompanying drawings.
1 is a block diagram of a production resource autonomous management system based on a wire / wireless sensor network according to a preferred embodiment of the present invention.
The wired / wireless sensor network based production resource management system according to the preferred embodiment of the present invention includes an automatic production resource
Here, a plurality of automatic
The automatic production
The automatic production
As shown in FIG. 2, the sensor node includes a production
The sensor node transmits the beacon message, the configuration message, and the production resource information to the
After the connection with the
The
The
3, the
The manual production resource
The
4, the
The production
The operation of the production resource autonomous management system based on the wire / wireless sensor network according to the preferred embodiment of the present invention will be described in detail as follows.
If production facilities are changed in the field by adding new production facilities, moving production facilities, or removing production facilities, it is necessary to manually register the information on the changed facilities in the system so that the operation manager manually registers the production resources. There is an inconvenience.
However, according to the present invention, only the automatic production
For example, as shown in FIG. 5, when the sensor node is attached to the production facility by the variation of the production facility (S11), the operation manager operates the setting button provided on the operation unit 12 (S12 ).
When the setting button is operated, the
The
Upon completion of the node unique number assignment and node grouping, the
The
Then, the group information and the node unique number are allocated to the communication header (S20). Then, a configuration message is generated and transmitted to the
Upon receiving the configuration message through the wireless communication unit 21 (S22), the
If the sensor node transmits a message regarding the production resource information to the resource information collector in a state in which the connection establishment is made in the sensor node and the resource information collection period, the group information and the node unique number are included in the previous stage of the message, It is possible to easily confirm whether the node is a sensor node of a group managed by itself.
The sensor node having completed the connection setup with the
In this case, when the production resource information is detected using the push method, the production resource information is transmitted to the
The
In this manner, the
Meanwhile, the above-described method using the sensor node is applied only to the production resources that can acquire the production resource information automatically, and it is possible to use the production resource information that can not acquire the production resource information automatically, The production manager must manually collect and transmit production resource information directly to the information to be collected or to the production work instruction information as part information. In the prior art, it is impossible to accurately and efficiently manage the production information because the manual production resource information is not considered. In the present invention, however, such manual production resource information is also utilized for production resource management.
For example, the task manager can directly use the manual production resource
Here, a wireless communication method such as a wireless Internet may be used between the manual production resource
The
The production
Then, the production resource information received by each manufacturing process management unit (Workcenter) is grouped based on the tag information. For example, 4M resources are defined for each manufacturing process management unit in real time, and data collected by defining industry process management such as performance information, equipment information, and worker information are classified based on the definitions.
Then, it analyzes the classified data and monitors the event data and generates information on the operation, non-operation, failure, and real-time status information of the work instruction according to the manufacturing process management unit through the information analysis, and provides it to the manager through the screen etc. . In particular, the production
In order to improve the event processing capability in the
Although the present invention has been described in detail with reference to the above embodiments, it is needless to say that the present invention is not limited to the above-described embodiments, and various modifications may be made without departing from the spirit of the present invention.
The present invention is applied to production resource management technology for automatically acquiring production resource information and efficiently managing production resources based on the acquired production resource information. In particular, it can be effectively applied to manufacturing industries that need to efficiently manage production resources.
10 ... Automatic production resource information generator (sensor node)
20 ... Resource information collector
30 ... The manual production resource information generator
40 ... Middleware
Claims (10)
And an automatic production resource information generation unit for collecting automatic production resource information generated by the automatic production resource information generation unit and generating a unique number when the automatic production resource information generation unit is added, Information collector;
A manual production resource information generation unit for acquiring production resource information that can not be collected automatically in the field;
The production resource information obtained by the automatic production resource information generation unit and the production resource information acquired by the manual production resource information generation unit are received and classified according to the manufacturing process management unit based on the tag information, And a middleware for generating control information by analyzing production resource information. The production resource autonomous management system based on wired / wireless sensor network.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101682935B1 (en) * | 2016-02-17 | 2016-12-06 | (주)아이포 | machine automatic control system and communication equipment |
KR20190041140A (en) * | 2017-10-12 | 2019-04-22 | 전자부품연구원 | Self-Configuration/Control Method for Module Combination Type Production System |
KR20200028261A (en) * | 2018-09-06 | 2020-03-16 | (주) 임픽스 | Smart factory system applicable to factory facilities unable to connect to network |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100937439B1 (en) * | 2007-10-02 | 2010-01-19 | 주식회사 케이티 | System and method for managing assets |
KR20100025941A (en) * | 2008-08-28 | 2010-03-10 | (주)에이시에스 | Wireless sensor node for production management system and sensor server and production management system and method for production management |
KR101057614B1 (en) * | 2010-02-25 | 2011-08-19 | (주)에이시에스 | Resources configuration automation system of moving production facilities and method thereof |
KR20110099360A (en) * | 2010-03-02 | 2011-09-08 | 미르디자인스페이스(주) | Integrated monitoring system |
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2013
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101682935B1 (en) * | 2016-02-17 | 2016-12-06 | (주)아이포 | machine automatic control system and communication equipment |
KR20190041140A (en) * | 2017-10-12 | 2019-04-22 | 전자부품연구원 | Self-Configuration/Control Method for Module Combination Type Production System |
KR20200028261A (en) * | 2018-09-06 | 2020-03-16 | (주) 임픽스 | Smart factory system applicable to factory facilities unable to connect to network |
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