CN100451894C - Fail-safe system for mixed assembly line of gearbox - Google Patents
Fail-safe system for mixed assembly line of gearbox Download PDFInfo
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- CN100451894C CN100451894C CNB2006101295176A CN200610129517A CN100451894C CN 100451894 C CN100451894 C CN 100451894C CN B2006101295176 A CNB2006101295176 A CN B2006101295176A CN 200610129517 A CN200610129517 A CN 200610129517A CN 100451894 C CN100451894 C CN 100451894C
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- data transmission
- indicator panel
- assembly line
- transmission module
- gearbox
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
A system used for voiding error on mixed assembling line of gear box is prepared as connecting each data transmission module separately to parts picking-up transducer and assembling quantity indication screen in parallel mode, controlling said screen and said transducer by said module, connecting master control computer to data transmission module through TCP/ IP converter in double line system RS485 serial communication mode.
Description
Technical field
The invention belongs to manufacturing execution system, be specifically related to a kind of implementation method of fail-safe system for mixed assembly line of gearbox.
Background technology
In manufacturing execution system (MES), mistake proofing proposed the sixties in 20th century, and error prevention device and design can effectively prevent human error, reduce the defective that produces in the process.With simple ways and means, increased substantially product quality.Mistake proofing mainly is divided into preventative mistake proofing and the mistake proofing of detection property, as alarm lamp and limit switch etc. are installed.
At error prevention device and mistake proofing design aspect: implement the mistake proofing technology and mainly be divided into following 7 steps at present: 1. use FMEA (failure mode analysis (FMA)) to carry out process analysis procedure analysis, find out the operation that may make a mistake.To the error divided rank, fully understand its degree of influence with para figure and risk order coefficient (RPN).2. find out all factors that cause error.3. need to determine mistake proofing technology, standard and the device of employing.4. select action scheme and propose implementation plan with the Scheme Choice matrix.5. implement the mistake proofing plan.6. implementation process is monitored and the result is assessed.7. mistake proofing process and result are evaluated, determined the next defective that needs elimination, get back to the first step.
There are following problem in this kind error prevention device and design: (1) can only realize the local mistake proofing of single station or single workstation, can not realize the mistake proofing of multistation and assembly line level, can not realize the information sharing of wrong and defective, not make full use of the error monitoring of informationization technology realization whole assembly line; (2) can not with upper strata production planning system such as ERP system (Enterprise Resources Plan, Enterprise Resource Planning) carries out information interchange, do not have feedback data or feed back untimelyly, be unfavorable for that production schedule department makes the production schedule that is fit to whole piece assembly line or whole workshop.
Summary of the invention
The objective of the invention is the assembling logistics characteristics at mixed assembly line, misloading, neglected loading and the part mistake that solves mixed assembly line of gearbox such as takes at problem, sets up a kind of fail-safe system of mixed assembly line of gearbox.
The present invention is achieved by the following technical programs.With reference to accompanying drawing, fail-safe system for mixed assembly line of gearbox has main control computer 1, TCP/IP converter 2, data transmission module 3, parts pickoff sensor 4, assembling quantity indicator panel 5 and wheel box kind indicator panel 6 etc.Many group TCP/IP converters 2 are connected to main control computer 1.A plurality of data transmission modules 3 and a wheel box kind indicator panel 6 are connected with each other, are connected in TCP/IP converter 2 then and are combined as an assembly line.Parts pickoff sensor 4 and assembling quantity indicator panel 5 are connected to data transmission module 3 and are controlled by data transmission module 3.Main control computer 1 adopts two-wire system RS485 serial communication to link to each other with data transmission module 3 through TCP/IP converter 2.The present invention adopts the conversion of TCP/IP converter 2 as RS485 communications protocol and TCP/IP communications protocol, realizes the two-way data communication between main control computer 1 and the parts pickoff sensor 4, has made things convenient for the increase and decrease of monitoring station quantity simultaneously.Data transmission module 3, parts pickoff sensor 4 and assembling quantity indicator panel 5 are integrated into a module whole.Data transmission module 3 adopts ATmega8 Single-chip Controlling modes to constitute RS485 serial communication pattern, by data transmission module 3, control assembly pickoff sensor 4 with assembling quantity indicator panel 5 forms a data transmission module whole and computer control system communicates.Adopt 5 LED luminescent screens that show synchronously as wheel box kind indicator panel 6 in addition, wheel box kind indicator panel has the RS485 communication function, realizes the indication of assembly line kind and the demonstration of other information.Assembling quantity indicator panel 5 is made of 7 sections charactrons.Database adopts Microsoft SQL Server 2000, all assembly informations of stored prod.Software systems adopt VB6.0 to write, and control mixes assembling fail-safe system and indication mechanism.
When needs assemble some wheel box kinds, computer control system is by obtaining instruction in the database, the literal that sends the assembly line kind is indicated to wheel box kind indicator panel 6, and the parts that are assembled of corresponding wheel box kind begin indication on assembling quantity indicator panel 5 according to assemble sequence.Detect the action of the corresponding assembling quantity parts of having taken when parts pickoff sensor 4 after, begin the parts of indicating the next one to be assembled.Move in circles, up to the assembling quantity of finishing this kind.
Description of drawings
Each member connection structure block diagram of Fig. 1 mixed assembly line mistake proofing control system.
Fig. 2 mixed assembly line mistake proofing control system model.
Embodiment
The present invention can be applicable to many kinds assembly line, according to the assembly sequency and the assembling workpiece of different product, makes indication for operating personnel's assembling process, prevents misloading, neglected loading and the wrong part of taking of parts, guarantees the assembly quality of product.
Present embodiment is the assembly process of gearbox gear, is applied to 5 assembly lines (i.e. five groups of TCP/IP converters 2), every assembly line 4 data transmission modules 3 of control and a wheel box kind indicator panel 6.Wherein data transmission module 3 and wheel box kind indicator panel 6 are connected in the COM port of TCP/IP converter 2.This operation need install respectively for wheel box JS9-1600, JS9-1700, the JS9-1800 of three kinds of different models model be Jc50, Jc70, Jc125 three kinds of gears each 2.Three kinds of gears are deposited in respectively in the different tote-boxes, take out from getting the part mouth during installation.
The data transmission module of being made up of data transmission module 3, parts pickoff sensor 4, assembling quantity indicator panel 5 is installed in gets part mouth place.As shown in Figure 2, when needing the arbitrary model wheel box of assembling JS9-1600, JS9-1700, JS9-1800, main control computer 1 is by obtaining instruction in the ERP system, by obtaining the required gear information of wheel box in the database, the literal that sends the assembly line kind is indicated to 5 wheel box kind indicator panels 6.The parts that are assembled of corresponding wheel box kind begin indication by assemble sequence, and 2 of quantity of assembling will be presented on the assembling quantity indicator panel 5.With this kind and quantity of reminding the assembly crewman need assemble parts, prevent the misloading of parts.After parts pickoff sensor 4 detected the operation of the Jc50 model gear of taking, assembling quantity indicator panel 5 data presented reduced one, and after finish when taking (2 gear parts), assembling quantity indicator panel 5 is shown as zero.Begin to indicate the model of the gear part Jc70 that the next one is assembled, prevent the neglected loading of parts with this.Move in circles, up to the quantity of finishing model Jc125 gear part.Main control computer 1 reports ERP system to the assembling progress when the monitoring parts are installed, monitoring record is stored in the database, accepts the production schedule instruction of ERP system simultaneously, carries out the change of assembled product.
Characteristics of the present invention are, for the hybrid precast process provides a kind of extendible mistake proofing control method, single Parts pickoff sensor systematization, controlled inhibition and generation has satisfied the needs that the manual mixing assembling process prevents misloading and neglected loading. Obtain production ordering to concrete assembling process and feed back to ERP system by ERP system, realized enterprise resource planning Comprehensively integrated to the bottom manufacturing execution system. But the lower flexible configuration of manufacturing cost of the present invention both can be used for manual mixing The component of machine assembling process also can be used for manual single product assembly line.
Claims (4)
1. fail-safe system for mixed assembly line of gearbox, has main control computer (1), TCP/IP converter (2), data transmission module (3), parts pickoff sensor (4), assembling quantity indicator panel (5) and wheel box kind indicator panel (6), it is characterized in that many group TCP/IP converters (2) are connected to main control computer (1), a plurality of data transmission modules (3) and a wheel box kind indicator panel (6) are connected with each other, be connected in TCP/IP converter (2) then and be combined as an assembly line, parts pickoff sensor (4) and assembling quantity indicator panel (5) are connected to data transmission module (3) and are controlled by data transmission module (3).
2. according to the described fail-safe system for mixed assembly line of gearbox of claim 1, it is characterized in that described main control computer (1) adopts two-wire system RS485 serial communication to link to each other with data transmission module (3) through TCP/IP converter (2).
3. according to the described fail-safe system for mixed assembly line of gearbox of claim 1, it is characterized in that described data transmission module (3), parts pickoff sensor (4) and assembling quantity indicator panel (5) are integrated into a module whole, data transmission module (3) is realized communication by single chip computer AT mega8, and control assembly pickoff sensor (4) and assembling quantity indicator panel (5).
4. according to the described fail-safe system for mixed assembly line of gearbox of claim 1, it is characterized in that described assembling quantity indicator panel (5) is made of 7 sections charactrons; Described wheel box kind indicator panel (6) is made up of the LED light emitting display and is had a RS485 communication function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101295176A CN100451894C (en) | 2006-11-23 | 2006-11-23 | Fail-safe system for mixed assembly line of gearbox |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101295176A CN100451894C (en) | 2006-11-23 | 2006-11-23 | Fail-safe system for mixed assembly line of gearbox |
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| Publication Number | Publication Date |
|---|---|
| CN1959574A CN1959574A (en) | 2007-05-09 |
| CN100451894C true CN100451894C (en) | 2009-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2006101295176A Expired - Fee Related CN100451894C (en) | 2006-11-23 | 2006-11-23 | Fail-safe system for mixed assembly line of gearbox |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992393B (en) * | 2009-08-13 | 2012-02-15 | 上海交运汽车动力系统有限公司 | Mistake-proofing system and mistake-proofing method for assembling line of clutch assembly |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102723243B (en) * | 2012-06-12 | 2014-12-24 | 上海交通大学 | Misassembly preventive system for electrical product assembly |
| CN104339316B (en) * | 2013-08-05 | 2016-09-07 | 上海日野发动机有限公司 | Error prevention device and method and fail-safe system |
| CN104816146B (en) * | 2015-02-12 | 2017-03-08 | 青岛海大新星软件咨询有限公司 | Gear press mounting check system |
| CN108008701A (en) * | 2016-10-31 | 2018-05-08 | 中车大同电力机车有限公司 | A kind of photosensitive completion real time monitoring subsystem |
Citations (8)
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| JPS63166170A (en) * | 1986-12-18 | 1988-07-09 | ミネソタ マイニング アンド マニユフアクチユアリング カンパニー | Disposable type conductive body earthing strap |
| JPH0366533A (en) * | 1989-07-31 | 1991-03-22 | Suzuki Motor Corp | Display device for assembling parts on assembly line |
| JPH05105138A (en) * | 1991-05-25 | 1993-04-27 | Mazda Motor Corp | Transporting method of assembly line |
| US6224385B1 (en) * | 1997-07-15 | 2001-05-01 | Honda Giken Kogyo Kabushiki Kaisha | Job aiding apparatus |
| CN1387157A (en) * | 2002-06-24 | 2002-12-25 | 德尔福派克电气(广州)有限公司 | Electronic management system of production line |
| CN1621985A (en) * | 2003-11-26 | 2005-06-01 | 本田技研工业株式会社 | Parts assembly management system |
| CN2755655Y (en) * | 2004-09-15 | 2006-02-01 | 潘雪平 | Device for controlling blowing-carding production line by Ethernet |
| CN1773405A (en) * | 2005-10-20 | 2006-05-17 | 同济大学 | Remountable production line control system for vehicle electric machine |
-
2006
- 2006-11-23 CN CNB2006101295176A patent/CN100451894C/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63166170A (en) * | 1986-12-18 | 1988-07-09 | ミネソタ マイニング アンド マニユフアクチユアリング カンパニー | Disposable type conductive body earthing strap |
| JPH0366533A (en) * | 1989-07-31 | 1991-03-22 | Suzuki Motor Corp | Display device for assembling parts on assembly line |
| JPH05105138A (en) * | 1991-05-25 | 1993-04-27 | Mazda Motor Corp | Transporting method of assembly line |
| US6224385B1 (en) * | 1997-07-15 | 2001-05-01 | Honda Giken Kogyo Kabushiki Kaisha | Job aiding apparatus |
| CN1387157A (en) * | 2002-06-24 | 2002-12-25 | 德尔福派克电气(广州)有限公司 | Electronic management system of production line |
| CN1621985A (en) * | 2003-11-26 | 2005-06-01 | 本田技研工业株式会社 | Parts assembly management system |
| CN2755655Y (en) * | 2004-09-15 | 2006-02-01 | 潘雪平 | Device for controlling blowing-carding production line by Ethernet |
| CN1773405A (en) * | 2005-10-20 | 2006-05-17 | 同济大学 | Remountable production line control system for vehicle electric machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992393B (en) * | 2009-08-13 | 2012-02-15 | 上海交运汽车动力系统有限公司 | Mistake-proofing system and mistake-proofing method for assembling line of clutch assembly |
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| CN1959574A (en) | 2007-05-09 |
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