CN1371950A - Solvent-free epoxy resin paint - Google Patents

Solvent-free epoxy resin paint Download PDF

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Publication number
CN1371950A
CN1371950A CN 01105407 CN01105407A CN1371950A CN 1371950 A CN1371950 A CN 1371950A CN 01105407 CN01105407 CN 01105407 CN 01105407 A CN01105407 A CN 01105407A CN 1371950 A CN1371950 A CN 1371950A
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China
Prior art keywords
epoxy resin
resin coating
abrasion
mins
rev
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Granted
Application number
CN 01105407
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Chinese (zh)
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CN1166745C (en
Inventor
王晓东
赵同嘉
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Huachang Polymer Co., Ltd., Huadong Tech Univ.
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王晓东
赵同嘉
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Application filed by 王晓东, 赵同嘉 filed Critical 王晓东
Priority to CNB011054077A priority Critical patent/CN1166745C/en
Publication of CN1371950A publication Critical patent/CN1371950A/en
Application granted granted Critical
Publication of CN1166745C publication Critical patent/CN1166745C/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The solventless epoxy resin coating is formed from main agent and solidifying agent, in which the composition of the main agent contains (wt%) epoxy resin 36%-39%, rutile-type titanium pigment 2.0%-4.0%, reaction-type diluent 4%-8%, defoaming agent 0.3%-0.5%, levelling agent 0.8%-1.0%, nonly phenol 4%-6%, colour powder 0.3%-1.5% and the rest is abrasion-resisting powder, and its solidifying agent contains 19%-24% of aliphatic amine (by using wt% of main agent as 100%. Said coating possesses strong adhesive force and mechanical strength.

Description

Solventless epoxy resin coating
The present invention is relevant a kind of coating, especially a kind of epoxypaint of no-solvent type.
Resins, epoxy has strong adhesion, and physical strength height, and characteristics such as point insulating, chemical proofing be good are the comparatively ideal coating of a class.Along with developing rapidly of industries such as China's medicine, food, electronics, more and more high to the requirement of the environment cleanliness of its production plant.China's Code of design for ground surface and floor of buildings (GB50037-96) is 100 grades and ten thousand grades of dust proof workshop ground to air purity, all needs the mill floor cleaning wear-resisting, and the room air dustiness is low as far as possible, and is smooth, easy cleaning.This is not only the demand of improving working conditions, especially the assurance of quality product.The most frequently used in the wear-resisting clean terrace paint is epoxypaint, and this coating generally is divided into no-solvent type, solvent-borne type and water-soluble etc.Solvent-borne type generally can produce the volatilization of organic solvent, and this had both caused material damage, has polluted environment again, brings great harm for people's health.Water soluble paint is to make solvent with water, its compliance with environmental protection requirements, but exist that dope viscosity is less, shrink grading is big, solids content is low, one-pass film-forming is thin, and shortcoming such as easily wear no resistance after generation loose colour, the film forming during construction.
The purpose of this invention is to provide a kind of solventless epoxy resin coating.
The object of the present invention is achieved like this: solventless epoxy resin coating provided by the invention is made up of host and solidifying agent, and is specifically composed as follows: (weight %)
Host
Resins, epoxy 36%~39%
Rutile type Titanium Dioxide 2.0%~4.0%
Response type thinner 4%~8%
Defoamer 0.3%~0.5%
Flow agent 0.8%~1.0%
Nonyl phenol 4%~6%
Toner 0.3%~1.5%
The abrasion-resistant powder surplus
Solidifying agent
Aliphatic amide 19%~24% (is 100% in host weight %) wherein Resins, epoxy is a bisphenol A type epoxy resin; The response type thinner is glycidyl allyl ether, phenyl glycidyl ether; Defoamer is an ethylene-based polymer; Flow agent is an acrylic acid polymer; Toner is phthalocyanine blue C 32H 16N 8Cu, the green C of the phthalein mountain valley with clumps of trees and bamboo 32H 2N 8Cl 14Cu, Iron oxide yellow, red iron oxide, iron oxide black, colour carbon black, Shawinigan black, abrasion-resistant powder are silicon-dioxide, magnesium oxide, ferric oxide, calcium oxide.
The relevant components description of coating of the present invention is as follows:
Resins, epoxy---according to from the cleanly requirement of level ground coating of levelling, should have ambient cure, high cohesive force, strong physical strength, chemical proof, good electric property as the Resins, epoxy of film forming matter.
Solidifying agent---for from levelling level ground coating cleanly, reach and once construct into thickness, short-term is solidified the requirement that the back obtains high cohesive force, the selection of solidifying agent is a most principal work in the prescription, common solidifying agent can't meet the demands, and adopts modified firming agent, makes solidification process not have free ammonia and folds.
Thinner---from levelling cleanly level ground coating one-pass film-forming thickness reach 1-1.8mm, for preventing that the non-active solvent volatilization from producing paint film defect, selected reactive thinner for use, make nothing (volatilization) solvent based coating, simultaneously also meet environment protection requirement, improve execution conditions.
Auxiliary agent---from levelling cleanly level ground coating require high to the levelling property of filming, particularly under the thick film condition, should make the abundant levelling in the limited time of filming, require in the thick film bubble to discharge rapidly again and face does not stay defective, therefore, the selection of auxiliary agent such as flow agent, defoamer and consumption are the factors of crux very.On the one hand this type of auxiliary dosage increase can reduce the surface tension of filming, levelling that helps filming and froth breaking, and this analog assistant too much adds affiliation and causes and the bonding between resin, thinner and filler is had a negative impact immiscible thing on the other hand.It must be to guarantee fineness through dispersion grinding that multiple pigment, filler are arranged in this coating, improves dispersion efficiency, has also added dispersing auxiliary.
Toner---available pigment adds with work in-process pigment paste (slurry) form, guarantees that coating is uniformly dispersed and color and luster is attractive in appearance.
Abrasion-resistant powder---as filler, increase the wear resistance after the coating film forming, in addition, no matter from the still performance after the film forming of workability, the viscosity of coating is vital.Wish the solids content height of coating on the one hand, help self-leveling terrace coating like this and once obtain big thickness; Do not wish again that on the other hand viscosity is too high, unfavorable construction.Found through experiments, influence changes less the abrasion-resistant powder add-on to dope viscosity.For self-leveling floor coating, its maximum advantage just is that a construction area is big, integral seamless, and this just has higher requirements to the linear shrinkage of filming, and the add-on of abrasion-resistant powder can clearly reduce the linear shrinkage of filming, and improves the paint film quality.
The preparation method of solventless epoxy resin coating of the present invention is as follows: the preparation of (one) base-material liquid; (1) drop into Resins, epoxy, response type thinner, nonyl phenol by weight ratio successively in pill tank, under normal temperature, normal pressure, the back that stirs is stand-by; (2) preparation of coating (1) drops into abrasion-resistant powder, all outer raw materials of toner by weight ratio successively, in the process of feeding intake, to feed intake while stirring, or after casting a kind of raw material, drop into second kind of raw material after treating to stir basically again, the feed intake back that finishes disperseed 20~30 minutes with bottom gear (1200 ± 200 rev/mins) earlier with high speed dispersor, used top gear (2200 ± 200 rev/mins) to disperse again 15~25 minutes; (2) with the thing section that mixes by three-roller, grind 1-2 time, till fineness<30 micron; (3) join the abrasion-resistant powder slurry: remaining base-material liquid, abrasion-resistant powder are poured in the pill tank after measuring according to prescription in will filling a prescription, mix with high speed dispersor, disperseed 15~25 minutes with bottom gear (1200 ± 200 rev/mins) earlier, use top gear (2200 ± 200 rev/mins) to disperse again 10~20 minutes; (4) material that mixes is passed through three-roller, grind one time on three-roller, grinding rate is controlled at 200 kilograms/hour; (5) color matching slurry: remaining base-material liquid, toner are according to pouring in the pill tank after measuring in will filling a prescription, mix with high speed dispersor, disperseed 20~30 minutes with bottom gear (1200 ± 200 rev/mins) earlier, use high gear (2200 ± 200 rev/mins) to disperse again 15~25 minutes; (6) with the mill base that mixes by three-roller, grind 2-3 time, till fineness<20 micron; (7) (2) and (4) are poured into the accentization cylinder and mix, require slowly to add (6) according to colour atla then, with till colour atla is consistent, transfer viscosity at last until color; (8) sample thief send quality testing department to detect, be up to the standards can sieve, blowing.
Compared with prior art, the present invention has following advantage:
The response type thinner is adopted in the preparation of solventless epoxy resin coating of the present invention, has significantly reduced the pollution that brings because of solvent evaporates, and both compliance with environmental protection requirements had been saved energy consumption again, had reduced material damage, had brought tangible economic benefit and social benefit.
Table one is the contrast at various aspect of performances of the present invention and prior art:
No-solvent type Solvent-borne type Aqueous solution type
Security Safety Difference The safest
Ornamental Good Generally Generally
Application property Good Generally Generally
Wear resistance Best Generally Generally
Cohesiveness Best Good Good
Shrinking percentage % Best (0) Good (0.2~0.4) Difference (0.5~1.0)
Solidification value Normal temperature More than 10 ℃ More than 0 ℃
Shock resistance Good Generally Good
Chemical proof Good Generally Generally
Table two is the present invention's resistance to chemical reagents (with reference to the ISOC59SC3 method) of filming:
The medicine name Evaluation The medicine name Evaluation The medicine name Evaluation
Soybean oil Anti- 5% phenol Not anti- Alcohol Anti-
Lubricating oil Anti- 20% sulfuric acid Anti-(slightly variable color) Gasoline Anti-
5% acetic acid Still anti- 15% ammoniacal liquor Anti- Washing composition Anti-
1% hydrochloric acid Anti- 5% sodium hydroxide Anti- Acetone Still anti-
15% hydrochloric acid Anti-(slightly variable color) 10% sodium hydroxide Anti- Saturated aqueous common salt Still anti-
Table three is every technical indicator of the present invention:
Project Index
State in container Mix the no lump in back, be uniform state
Application property Blade coating is accessible
Paint film appearance Normally
25 ℃ of Pa.S of viscosity> 1.0
Solids content %> 85
20 ℃ of surface drying time h≤ 8
20 ℃ do solid work time h≤ 48
The 1Kg steel ball, 1 meter free-falling Do not have cracking, do not flake
Ultimate compression strength Mpa 70
Bonding strength Mpa 2.5
Wear resistance 500g/1000R (mg) 40
Graphic explanation:
Fig. 1 is a first step procedure technology schema of the present invention;
Fig. 2 is the present invention's second step procedure technology schema.
With reference to accompanying drawing, in conjunction with several embodiment, the present invention is explained in detail again, these embodiment only are used to the present invention is described and to the present invention without limits.
Embodiment 1:
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 36 Rutile type Titanium Dioxides 2
Response type thinner 4 defoamers 0.3
Flow agent 0.8 nonyl phenol 4
Toner 0.3 abrasion-resistant powder 45
Aliphatic amide 19
Adopt aforesaid preparation method to make product.
Embodiment 2:
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 37 Rutile type Titanium Dioxides 3
Response type thinner 6 defoamers 0.4
Flow agent 0.9 nonyl phenol 5
Toner 0.5 abrasion-resistant powder 46
Aliphatic amide 21
Adopt aforesaid preparation method to make product.Embodiment 3: take by weighing raw material (kilogram) by following weight proportion: Resins, epoxy 39 Rutile type Titanium Dioxides 4 response type thinners 8 defoamers 0.5 flow agent 1.0 nonyl phenols 6 toners 0.8 abrasion-resistant powder 47 aliphatic amides 24 adopt aforesaid preparation method to make product.
Embodiment 4: take by weighing raw material (kilogram) by following weight proportion: Resins, epoxy 36 Rutile type Titanium Dioxides 2 response type thinners 5 defoamers 0.3 flow agent 0.8 nonyl phenol 4 toners 0.3 abrasion-resistant powder 45 aliphatic amides 22 adopt aforesaid preparation method to make product.
Embodiment 5: take by weighing raw material (kilogram) by following weight proportion: Resins, epoxy 38 Rutile type Titanium Dioxides 3 response type thinners 6 defoamers 0.4 flow agent 0.9 nonyl phenol 5 toners 0.6 abrasion-resistant powder 46 aliphatic amides 23 adopt aforesaid preparation method to make product.
Embodiment 6: take by weighing raw material (kilogram) by following weight proportion: Resins, epoxy 39 Rutile type Titanium Dioxides 4 response type thinners 7 defoamers 0.5 flow agent 1.0 nonyl phenols 6 toners 0.8 abrasion-resistant powder 47 aliphatic amides 24 adopt aforesaid preparation method to make product.
Embodiment 7: take by weighing raw material (kilogram) by following weight proportion: epoxy resin 37 rutile type titanium whites 2 response type diluents 4 defoamers 0.3 levelling agent 0.8 nonyl phenol 5 toners 0.5 abrasion-resistant powder 47 fatty amines 23 adopt aforesaid preparation method to make product.
Embodiment 8: take by weighing raw material (kilogram) by following weight proportion: epoxy resin 39 rutile type titanium whites 3 response type diluents 4 defoamers 0.4 levelling agent 0.9 nonyl phenol 5 toners 1.0 abrasion-resistant powders 47 fatty amines 23 adopt aforesaid preparation method to make product.
Embodiment 9: take by weighing raw material (kilogram) by following weight proportion: epoxy resin 39 rutile type titanium whites 4 response type diluents 4 defoamers 0.5 levelling agent 1.0 nonyl phenols 5 toners 1.5 abrasion-resistant powders 47 fatty amines 23 adopt aforesaid preparation method to make product.

Claims (8)

1, a kind of solventless epoxy resin coating is made up of host and solidifying agent, it is characterized in that:
It is specifically composed as follows: (weight %)
Host
Resins, epoxy 36%~39%
Rutile type Titanium Dioxide 2.0%~4.0%
Response type thinner 4%~8%
Defoamer 0.3%~0.5%
Flow agent 0.8%~1.0%
Nonyl phenol 4%~6%
Toner 0.3%~1.5%
The abrasion-resistant powder surplus;
Solidifying agent
Aliphatic amide 19%~24% (is 100% in main weight %).
2. solventless epoxy resin coating as claimed in claim 1 is characterized in that: wherein Resins, epoxy is bisphenol A type epoxy resin.
3. solventless epoxy resin coating as claimed in claim 1 is characterized in that: wherein the response type thinner is glycidyl allyl ether, phenyl glycidyl ether.
4. solventless epoxy resin coating as claimed in claim 1 is characterized in that: wherein defoamer is an ethylene-based polymer.
5. solventless epoxy resin coating as claimed in claim 1 is characterized in that: wherein flow agent is an acrylic acid polymer.
6. solventless epoxy resin coating as claimed in claim 1 is characterized in that: wherein toner is phthalocyanine blue C 32H 16N 8Cu, the dark green C of phthalein 32H 2N 8Cl 14Cu, iron oxide yellow, red iron oxide, iron oxide black, pigment
7. solventless epoxy resin coating as claimed in claim 1 is characterized in that: wherein abrasion-resistant powder is silicon-dioxide, magnesium oxide, ferric oxide, calcium oxide.
8. the preparation method of solventless epoxy resin coating as claimed in claim 1, it is characterized in that: the preparation (1) of (one) base-material liquid drops into Resins, epoxy, response type thinner, nonyl phenol by weight ratio successively in pill tank, under normal temperature, normal pressure, the back that stirs is stand-by; (2) preparation of coating (1) drops into abrasion-resistant powder, all outer raw materials of toner by weight ratio successively, in the process of feeding intake, to feed intake while stirring, or after casting a kind of raw material, drop into second kind of raw material after treating to stir basically again, the feed intake back that finishes disperseed 20~30 minutes with bottom gear (1200 ± 200 rev/mins) earlier with high speed dispersor, used top gear (2200 ± 200 rev/mins) to disperse again 15~25 minutes; (2) will mix the back uniformly material grind 1-2 time by three-roller, till fineness<30 micron; (3) join the abrasion-resistant powder slurry: remaining base-material liquid, abrasion-resistant powder are poured in the pill tank after measuring the back according to prescription in will filling a prescription, mix with high speed dispersor, disperseed 15~25 minutes with bottom gear (1200 ± 200 rev/mins) earlier, use top gear (2200 ± 200 rev/mins) to disperse again 10~20 minutes; (4) material that mixes is passed through three-roller, grind one time on three-roller, grinding rate is controlled at 200 kilograms/hour; (5) color matching slurry: remaining base-material liquid, toner are according to pouring in the pill tank after measuring in will filling a prescription, mix with high speed dispersor, disperseed 20~30 minutes with bottom gear (1200 ± 200 rev/mins) earlier, use top gear (2200 ± 200 rev/mins) to disperse again 15~25 minutes; (6) with the mill base that mixes by three-roller, grind 2-3 time, till fineness<20 micron; (7) (2) and (4) are poured into the accentization cylinder and mix, require slowly to add (6) according to colour atla then, with till colour atla is consistent, transfer viscosity at last until color; (8) sample thief send quality testing department to detect, be up to the standards can sieve, blowing.
CNB011054077A 2001-02-23 2001-02-23 Solvent-free epoxy resin paint Expired - Fee Related CN1166745C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB011054077A CN1166745C (en) 2001-02-23 2001-02-23 Solvent-free epoxy resin paint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB011054077A CN1166745C (en) 2001-02-23 2001-02-23 Solvent-free epoxy resin paint

Publications (2)

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CN1371950A true CN1371950A (en) 2002-10-02
CN1166745C CN1166745C (en) 2004-09-15

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102140268A (en) * 2011-05-17 2011-08-03 欧美龙(南通)重防腐涂料有限公司 Ship ballast tank anticorrosion solventless epoxy coating modifying additive and modified epoxy coating
CN101514273B (en) * 2008-02-22 2012-07-25 深圳市百安百科技有限公司 Epoxy coating and preparation method thereof
CN104710910A (en) * 2015-03-27 2015-06-17 上海灿达建材科技有限公司 Solvent-free medium coating and manufacturing method thereof
CN105368266A (en) * 2015-12-22 2016-03-02 东莞市东升地坪材料有限公司 Microcrystal epoxy floor coating and preparation method thereof
CN106366862A (en) * 2016-11-07 2017-02-01 付强 Curing-free electrostatic powder coating and preparation method thereof
CN106833117A (en) * 2017-03-06 2017-06-13 宁波瑞联特油墨有限公司 A kind of non-solvent epoxy ink and its preparation technology
CN108148483A (en) * 2017-12-18 2018-06-12 孝感市锐思新材科技有限公司 A kind of environment-friendly type solvent-free insulated paint and preparation method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101514273B (en) * 2008-02-22 2012-07-25 深圳市百安百科技有限公司 Epoxy coating and preparation method thereof
CN102140268A (en) * 2011-05-17 2011-08-03 欧美龙(南通)重防腐涂料有限公司 Ship ballast tank anticorrosion solventless epoxy coating modifying additive and modified epoxy coating
CN102140268B (en) * 2011-05-17 2013-04-10 欧美龙(南通)重防腐涂料有限公司 Ship ballast tank anticorrosion solventless epoxy coating modifying additive and modified epoxy coating
CN104710910A (en) * 2015-03-27 2015-06-17 上海灿达建材科技有限公司 Solvent-free medium coating and manufacturing method thereof
CN105368266A (en) * 2015-12-22 2016-03-02 东莞市东升地坪材料有限公司 Microcrystal epoxy floor coating and preparation method thereof
CN105368266B (en) * 2015-12-22 2018-04-13 东莞市东升地坪材料有限公司 A kind of crystallite epoxy flooring coating and preparation method thereof
CN106366862A (en) * 2016-11-07 2017-02-01 付强 Curing-free electrostatic powder coating and preparation method thereof
CN106833117A (en) * 2017-03-06 2017-06-13 宁波瑞联特油墨有限公司 A kind of non-solvent epoxy ink and its preparation technology
CN108148483A (en) * 2017-12-18 2018-06-12 孝感市锐思新材科技有限公司 A kind of environment-friendly type solvent-free insulated paint and preparation method thereof

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Owner name: EAST CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY,

Free format text: FORMER OWNER: WANG XIAODONG

Free format text: FORMER OWNER: ZHAO TONGJIA

Effective date: 20031029

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Address after: 352 box 130, 200237 Meilong Road, Shanghai

Applicant after: Huachang Polymer Co., Ltd., Huadong Tech Univ.

Address before: 200000 room 74, No. 301, Lilac Garden, Pu Bei Road, Xuhui District, Shanghai

Applicant before: Wang Xiaodong

Co-applicant before: Zhao Tongjia

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C19 Lapse of patent right due to non-payment of the annual fee
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