Summary of the invention
The purpose of this invention is to provide a kind of solventless epoxy resin coating.
The object of the present invention is achieved like this: solventless epoxy resin coating provided by the invention is made up of host and solidifying agent, (weight %) specifically composed as follows:
Host
Resins, epoxy 36%-39%
Rutile type Titanium Dioxide 2.0%-4.0%
Response type thinner 4%-8%
Defoamer 0.3%-0.5%
Flow agent 0.8%-1.0%
Nonyl phenol 4%-6%
Toner 0.3%-1.5%
The abrasion-resistant powder surplus
Solidifying agent
Aliphatic amide 19%-24% (is 100% in host weight %)
Wherein:
Resins, epoxy is bisphenol A type epoxy resin;
The response type thinner is glycidyl allyl ether, phenyl glycidyl ether;
Defoamer is an ethylene-based polymer;
Flow agent is an acrylic acid polymer;
Toner is phthalocyanine blue C
32H
16N
8Cu, the green C of the phthalein mountain valley with clumps of trees and bamboo
32H
2N
8Cl
14Cu, iron oxide yellow, red iron oxide, iron oxide black, colour carbon black, Shawinigan black,
Or
Abrasion-resistant powder is silicon-dioxide, magnesium oxide, ferric oxide or calcium oxide.
The relevant components description of coating of the present invention is as follows:
Resins, epoxy---according to from the cleanly requirement of level ground coating of levelling, should have ambient cure, high cohesive force, strong physical strength, chemical proof, good electric property as the Resins, epoxy of film forming matter.
Solidifying agent---for from levelling level ground coating cleanly, reach and once construct into thickness, short-term is solidified the requirement that the back obtains high cohesive force, and common solidifying agent can't meet the demands, and should adopt modified firming agent, makes solidification process not have free ammonia and folds.
Thinner---from levelling cleanly level ground coating one-pass film-forming thickness reach 1-3mm, for preventing that the non-active solvent volatilization from producing paint film defect, selected reactive thinner for use, make nothing (volatilization) solvent based coating, simultaneously also meet environment protection requirement, improve execution conditions.
Auxiliary agent---from levelling cleanly level ground coating require high to the levelling property of filming, particularly under the thick film condition, should make the abundant levelling in the limited time of filming, require in the thick film bubble to discharge rapidly again and face does not stay defective, therefore, the selection of auxiliary agent such as flow agent, defoamer and consumption are the factors of crux very.On the one hand this type of auxiliary dosage increase can reduce the surface tension of filming, levelling that helps filming and froth breaking, and this analog assistant too much adds affiliation and causes and the bonding between resin, thinner and filler is had a negative impact immiscible thing on the other hand.It must be to guarantee fineness through dispersion grinding that multiple pigment, filler are arranged in this coating, improves dispersion efficiency, has also added dispersing auxiliary.
Toner---available pigment adds with work in-process pigment paste (slurry) form, guarantees that coating is uniformly dispersed and color and luster is attractive in appearance.
Abrasion-resistant powder---as filler, increase the wear resistance after the coating film forming, in addition, no matter from the still performance after the film forming of workability, the viscosity of coating is vital.Wish the solids content height of coating on the one hand, help self-leveling terrace coating like this and once obtain big thickness; Do not wish again that on the other hand viscosity is too high, unfavorable construction.Found through experiments, influence changes less the abrasion-resistant powder add-on to dope viscosity.For self-leveling floor coating, its maximum advantage just is that a construction area is big, integral seamless, and this just has higher requirements to the linear shrinkage of filming, and the add-on of abrasion-resistant powder can obviously reduce the linear shrinkage of filming, and improves the paint film quality.
The preparation method of solventless epoxy resin coating of the present invention is as follows:
(1) preparation of base-material liquid;
(1) drop into successively by weight ratio Resins, epoxy, after answer type thinner, nonyl phenol in pill tank, under normal temperature, normal pressure, stir the back stand-by;
(2) preparation of coating
(1) drops into abrasion-resistant powder, all outer raw materials of toner by weight ratio successively, in the process of feeding intake, to feed intake while stirring, or after casting a kind of raw material, drop into second kind of raw material after treating to stir basically again, feeding intake finishes the back with 1200 ± 200 rev/mins of bottom gears of high speed dispersor elder generation, disperses 20-30 minute; Use 2200 ± 200 rev/mins of top gears again, disperseed 15-25 minute;
(2) with the thing section that mixes by three-roller, grind 1-2 time, till fineness<20 micron;
(3) join the abrasion-resistant powder slurry: remaining base-material liquid, abrasion-resistant powder are poured in the pill tank after measuring according to prescription in will filling a prescription, and mix with high speed dispersor, with 1200 ± 200 rev/mins of bottom gears, disperse 15-25 minute earlier; Use 2200 ± 200 rev/mins of top gears again, disperseed 10-20 minute;
(4) material that mixes is passed through three-roller, grind one time on three-roller, grinding rate is controlled at 200 kilograms/hour;
(5) color matching slurry: remaining base-material liquid, toner mix with high speed dispersor according to pouring into after measuring in the pill tank in will filling a prescription, and with 1200 ± 200 rev/mins of bottom gears, disperse 20-30 minute earlier; Use 2200 ± 200 rev/mins of high gears again, disperseed 15-25 minute;
(6) with the mill base that mixes by three-roller, grind 2-3 time, till fineness<20 micron;
(7) (2) and (4) are poured into the accentization cylinder and mix, require slowly to add (6) according to colour atla then, with till colour atla is consistent, transfer viscosity at last until color;
(8) sample thief send quality testing department to detect, be up to the standards can sieve, blowing.Compared with prior art, the present invention has following advantage:
The response type thinner is adopted in the preparation of solventless epoxy resin coating of the present invention, has significantly reduced the pollution that brings because of solvent evaporates, and both compliance with environmental protection requirements had been saved energy consumption again, had reduced material damage, had brought tangible economic benefit and social benefit.
Table 1. the present invention and prior art are in the contrast of various aspect of performances
| No-solvent type | Solvent-borne type | Aqueous solution type |
Security | Safety | Difference | The safest |
Ornamental | Good | Generally | Generally |
Application property | Good | Generally | Generally |
Wear resistance | Best | Generally | Generally |
Cohesiveness | Best | Good | Good |
Shrinking percentage % | Best (0) | Good (0.2-0.4) | Difference (0.5-1.0) |
Solidification value | Normal temperature | More than 10 ℃ | More than 0 ℃ |
Shock resistance | Good | Generally | Good |
Chemical proof | Good | Generally | Generally |
Table 2. the present invention resistance to chemical reagents (with reference to the ISOC59SC3 method) of filming
The medicine name | Evaluation | The medicine name | Evaluation | The medicine name | Evaluation |
Soybean oil | Anti- | 5% phenol | Not anti- | Alcohol | Anti- |
Lubricating oil | Anti- | 20% sulfuric acid | Anti-(slightly variable color) | Gasoline | Anti- |
5% acetic acid | Still anti- | 15% ammoniacal liquor | Anti- | Washing composition | Anti- |
1% hydrochloric acid | Anti- | 5% sodium hydroxide | Anti- | Acetone | Still anti- |
15% hydrochloric acid | Anti-(slightly variable color) | 10% sodium hydroxide | Anti- | Saturated aqueous common salt | Still anti- |
Table 3. every technical indicator of the present invention
Project | Index |
State in container | Mix the no lump in back, be uniform state |
Application property | Blade coating is accessible |
Paint film appearance | Normally |
25 ℃ of Pa.S of viscosity> | >2.0 |
Solids content %> | 85 |
20 ℃ of surface drying time h≤ | 8 |
20 ℃ do solid work time h≤ | 48 |
The 1Kg steel ball, 1 meter free-falling | Do not have cracking, do not flake |
Ultimate compression strength Mpa | 70 |
Bonding strength Mpa | 3.0 |
Wear resistance 500g/1000R (mg) | 26 |
Embodiment
With reference to accompanying drawing, more in conjunction with the embodiments, the present invention is explained in detail.Resins, epoxy is bisphenol A type epoxy resin among the following embodiment; Defoamer is an ethylene-based polymer; Flow agent is an acrylic acid polymer.These embodiment only are used to the present invention is described and to the present invention without limits.
Embodiment 1
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 36 Rutile type Titanium Dioxides 2
Response type thinner 4 defoamers 0.3
Flow agent 0.8 nonyl phenol 4
Toner 0.3 abrasion-resistant powder 45
Aliphatic amide 19
Adopt aforesaid preparation method to make product.
Embodiment 2
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 37 Rutile type Titanium Dioxides 3
Response type thinner 6 defoamers 0.4
Flow agent 0.9 nonyl phenol 5
Toner 0.5 abrasion-resistant powder 46
Aliphatic amide 21
Adopt aforesaid preparation method to make product.
Embodiment 3
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 39 Rutile type Titanium Dioxides 4
Response type thinner 8 defoamers 0.5
Flow agent 1.0 nonyl phenols 6
Toner 0.8 abrasion-resistant powder 47
Aliphatic amide 24
Adopt aforesaid preparation method to make product.
Embodiment 4
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 36 Rutile type Titanium Dioxides 2
Response type thinner 5 defoamers 0.3
Flow agent 0.8 nonyl phenol 4
Toner 0.3 abrasion-resistant powder 45
Aliphatic amide 22
Adopt aforesaid preparation method to make product.
Embodiment 5
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 38 Rutile type Titanium Dioxides 3
Response type thinner 6 defoamers 0.4
Flow agent 0.9 nonyl phenol 5
Toner 0.6 abrasion-resistant powder 46
Aliphatic amide 23
Adopt aforesaid preparation method to make product.
Embodiment 6
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 39 Rutile type Titanium Dioxides 4
Response type thinner 7 defoamers 0.5
Flow agent 1.0 nonyl phenols 6
Toner 0.8 abrasion-resistant powder 47
Aliphatic amide 24
Adopt aforesaid preparation method to make product.
Embodiment 7
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 37 Rutile type Titanium Dioxides 2
Response type thinner 4 defoamers 0.3
Flow agent 0.8 nonyl phenol 5
Toner 0.5 abrasion-resistant powder 47
Aliphatic amide 23
Adopt aforesaid preparation method to make product.
Embodiment 8
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 39 Rutile type Titanium Dioxides 3
Response type thinner 4 defoamers 0.4
Flow agent 0.9 nonyl phenol 5
Toner 1.0 abrasion-resistant powders 47
Aliphatic amide 23
Adopt aforesaid preparation method to make product.
Embodiment 9
Take by weighing raw material (kilogram) by following weight proportion:
Resins, epoxy 39 Rutile type Titanium Dioxides 4
Response type thinner 4 defoamers 0.5
Flow agent 1.0 nonyl phenols 5
Toner 1.5 abrasion-resistant powders 47
Aliphatic amide 23
Adopt aforesaid preparation method to make product.