Powdery emulsifying explosive charge machine and loading method
Technical field: the present invention relates to a kind of industrial explosive material and make specific equipment, belong to the explosive manufacturing field of equipment.
Background technology: publication number: 2316317, title " emulsion explosive automatic charging machine ".This machine is made of main frame, hydraulic efficiency plant, electrical control gear, main frame comprises operation conversion portion, upper paper tube part, charge segment, nest notch portion, drug-returning roll part, each several part links by frame and bolt and support, wherein the operation conversion portion is installed in the centre of support, and other four parts divide symmetrical 4 stations to arrange by the location rotating disk.
Summary of the invention: purpose of the present invention, powdery emulsifying explosive are a kind of novel nothing ladder class industrial explosives, have special physical structure.Existing powder type explosive charge machine very easily destroys the structure of powdery emulsifying explosive, causes explosive property to descend even inefficacy.If will make powdery emulsifying explosive realize that suitability for industrialized production, its powder charge technology are crucial, particularly under the prerequisite of not destroying its physical structure, efficient, safety, realize that the industrialization automatic powder charge seems reliably and be even more important.In order to realize this purpose, the present invention one adopts special confession medicine, quantitative loading mechanism, guarantees that the physical structure of powdery emulsifying explosive does not go to pot; The 2nd, adopt multi-work-station, built-up type to arrange, improve output, the reliability when guaranteeing the station conversion with stepping mechanism, and after making the station EOC, mechanism enters locking state automatically, guarantees localized reliability; The 3rd, adopt the support mouth mechanism, make the reliability of cover paper web reach 99.9%, reduce the breakage of paper web to greatest extent, reduce product cost greatly; The 4th, adopt automatic sealing mechanism, make sealing of explosive tight, reliable, good looking appearance.Its technical scheme: 1, the loading method of powdery emulsifying explosive charge machine, the action of the batch charging mechanism of explosive, upper paper tube mechanism, tube frame mechanism, powder charge mechanism, support mouth mechanism, throwing mechanism and enclosed mechanism adopts hydrostatic transmission to carry out, adopt stepping mechanism to guarantee the accuracy of each station conversion synchronously at different stations respectively, and each mechanism enters locking state automatically after making the station EOC, the mode cyclic motion that the tube frame mechanism adopts conveying belt to transmit.When 2, the support mouth method of powdery emulsifying explosive charge machine, powder charge mechanism powder charge, the powder charge pipe is simultaneously descending with the support muzzle, when the flexure strip on the support muzzle inserts the paper web mouth in advance, because of the effect of backstay, the support muzzle stops descending, and the powder charge pipe then continues descending, back down flexure strip and support big paper web mouth, make the powder charge pipe enter the paper web powder charge smoothly, after powder charge finishes, horizontal reset on the powder charge pipe, it is up that pull bar drives the support muzzle, makes flexure strip deviate from the paper web mouth.3, the mouth-sealing method of powdery emulsifying explosive charge machine, during enclosed mechanism work, sealer and discounting device are simultaneously descending, after bringing into powder charge paper web mouth together back taper, the sealer stop motion, and the continuation of discounting device is descending, paper web mouth after bringing together is flattened in fact, and give a discount then device, sealer retreat simultaneously and reset.4, the stepping mechanism control method of powdery emulsifying explosive charge machine, preset pieces is when left, stepping mechanism is in locking state, the preset pieces right lateral, the stepping mechanism release, the preset pieces inclined-plane promotes runner simultaneously, after rotating shaft turns an angle, with stepping mechanism locking, preset pieces moves in circles once more, and rotating shaft is made equidirectional isogonism all the time and rotated.5, the powdery emulsifying explosive charge machine, at least by powder charge mechanism (1), batch charging mechanism (2), tube frame mechanism (3), stepping mechanism (4), throwing mechanism (5), upper paper tube mechanism (6), support mouth mechanism (7), enclosed mechanism (8) and Hydraulic Station (9) constitute, tube frame mechanism (3) annular is enclosed within on the runner and ring-type operation under the driving of stepping mechanism (4) and runner, throwing mechanism (5) is positioned at the inboard end of ring-type tube frame mechanism (1), its knock-pin matches with cover paper web in the ring-type tube frame mechanism and is entered to move in the cover paper web by cover paper web rear end and ejects the tubular explosive, powder charge mechanism (1) and batch charging mechanism (2) are positioned at the top of a frame mechanism (3) and the front side that powder charge mechanism (1) is positioned at batch charging mechanism (2), enclosed mechanism (8) is positioned at the below of batch charging mechanism (2), the top of tube frame mechanism (3), upper paper tube mechanism (6) directly sends in the cover paper web to the cover paper web in the tube frame mechanism (3) and with paper web.6, a kind of support mouth mechanism (7) of powdery emulsifying explosive charge machine that is used for is at least by pull bar (20), powder charge pipe (21), backstay (22), flexure strip (23) and support muzzle (24) constitute, powder charge pipe (21) top is communicated with retaining plate, the bottom is located by strongback, the support muzzle (24) be enclosed within powder charge pipe (21) bottom and be fixed on the transverse orientation plate, flexure strip (23) is positioned on the support muzzle (24), the two ends of strongback are provided with backstay (22) and are complementary with positioning and guiding groove in the frame, pull bar (1) is arranged on the retaining plate two ends, the upper end is connected with retaining plate, the pilot hole in the strongback is passed in the lower end, the intrinsic nut in its end.7, a kind of enclosed mechanism (8) that is used for the powdery emulsifying explosive charge machine is made of discounting device (26) and sealer (27) at least, discounting device (26) is pressed and orally to be positioned at sealer (27) pilot hole and can upper and lowerly to move, sealer (27) seal flare; Stepping mechanism (4) is made of preset pieces (17), runner (18) and rotating shaft (19) at least.Adopt the designed powdery emulsifying explosive charge machine of above-mentioned technology, the one, adopt hydraulic technique, with feed intake, upper paper tube, cover paper web, quantitative loading, seal, finished product ejects etc., and action is carried out synchronously at different stations respectively, station conversion and locking are realized by stepping mechanism; The 2nd, all operation programs are realized operation automatically by PLC and touch-screen control, have interlock, and------i.e. be energy auto stop when charge machine breaks down, and demonstrate the reason of trouble location and fault on screen; The 3rd, realized the full-automatic quantitative loading of industrialization, and fundamentally the physical structure of powdery emulsifying explosive has not been caused any destruction, efficient, safety, reliable.
Description of drawings:
Fig. 1 is the structural representation of powdery emulsifying explosive charge machine.
Fig. 2 is the structural representation of batch charging mechanism.
Fig. 3 is the structural representation of stepping mechanism.
Fig. 4 is the structural representation of support mouth mechanism.
Fig. 5 is the structural representation of enclosed mechanism.
Fig. 6 is the work block diagram of powdery emulsifying explosive charge machine.
Embodiment: 1~6 couple of the present invention does with narration with reference to accompanying drawing.
Embodiment 1: the loading method of powdery emulsifying explosive charge machine, the action of the batch charging mechanism of explosive, upper paper tube mechanism, tube frame mechanism, powder charge mechanism, support mouth mechanism, throwing mechanism and enclosed mechanism adopts hydrostatic transmission to carry out, adopt stepping mechanism to guarantee the accuracy of each station conversion synchronously at different stations respectively, and each mechanism enters locking state automatically after making the station EOC, the mode cyclic motion that the tube frame mechanism adopts conveying belt to transmit.Performer in the batch charging mechanism drives the motion-work wheel running by retarding mechanism, and the conveying belt that is positioned on motion-work wheel and the driven wheel is sent the material of drug bucket into the powder charge bucket, adjusts the last lower device and the belt speed of powder charge bucket, can accurately control charging capacity.A plurality of Paper-fitting tubes in the tube frame mechanism in a row are distributed on the frame back up pad, and a plurality of frame back up pads are distributed on the chain and cyclic motion under the drive of runner.During powder charge mechanism powder charge, the powder charge pipe is simultaneously descending with the support muzzle, when the flexure strip on the support muzzle inserts the paper web mouth in advance, because of the effect of backstay, the support muzzle stops descending, the powder charge pipe then continues descending, backs down flexure strip and supports big paper web mouth, makes the powder charge pipe enter the paper web powder charge smoothly, after powder charge finishes, it is up that horizontal reset on the powder charge pipe, pull bar drive the support muzzle, makes flexure strip deviate from the paper web mouth.In enclosed mechanism when work,, sealer and discounting device are simultaneously descending, bring into powder charge paper web mouth together back taper after, the sealer stop motion, and that the discounting device continues is descending, the paper web mouth after bringing together is flattened real, give a discount then device, sealer retreat simultaneously and reset.Preset pieces is when left, and stepping mechanism is in locking state, the preset pieces right lateral, the stepping mechanism release, the preset pieces inclined-plane promotes runner simultaneously, after rotating shaft turns an angle, with stepping mechanism locking, preset pieces moves in circles once more, and rotating shaft is made equidirectional isogonism all the time and rotated.
Embodiment 2: the powdery emulsifying explosive charge machine, at least by powder charge mechanism 1, batch charging mechanism 2, tube frame mechanism 3, stepping mechanism 4, throwing mechanism 5, upper paper tube mechanism 6, support mouth mechanism 7, enclosed mechanism 8 and Hydraulic Station 9 constitute, tube frame mechanism 3 annulars are enclosed within on the runner and ring-type operation under the driving of stepping mechanism 4 and runner, throwing mechanism 5 is positioned at an end of ring-type tube frame mechanism 1 inboard, its knock-pin matches with cover paper web in the ring-type tube frame mechanism and is entered to move in the cover paper web by cover paper web rear end and ejects the tubular explosive, powder charge mechanism 1 and batch charging mechanism 2 are positioned at the top of a frame mechanism 3 and the front side that powder charge mechanism 1 is positioned at batch charging mechanism 2, enclosed mechanism 8 is positioned at the below of batch charging mechanism 2, the top of tube frame mechanism 3, upper paper tube mechanism 6 directly sends in the cover paper web to the cover paper web in the tube frame mechanism 3 and with paper web, sees accompanying drawing 1.Batch charging mechanism 2 is made of motion-work wheel 10, conveying belt 11, drug bucket 12, driven wheel 13, performer 14, retarding mechanism 15 and powder charge bucket 16 at least, conveying belt 11 is enclosed within on motion-work wheel 10 and the driven wheel 13 and performer 14 drives the motion-work wheel running by retarding mechanism 15, drug bucket 12 is positioned on the conveying belt 11, powder charge bucket 16 is positioned at the below of driven wheel 13, sees accompanying drawing 2.Support mouth mechanism 7 is made of pull bar 20, powder charge pipe 21, backstay 22, flexure strip 23 and support muzzle 24 at least, powder charge pipe 21 tops are communicated with retaining plate, the bottom is located by strongback, the support muzzle 24 be enclosed within powder charge pipe 21 bottoms and be fixed on the transverse orientation plate, flexure strip 23 is positioned on the support muzzle 24, the two ends of strongback are provided with backstay 22 and are complementary with positioning and guiding groove in the frame, pull bar 1 is arranged on the retaining plate two ends, the upper end is connected with retaining plate, the pilot hole in the strongback is passed in the lower end, the intrinsic nut in its end is seen accompanying drawing 4.Enclosed mechanism 8 is made of discounting device 26 and sealer 27 at least, and discounting device 26 is pressed and orally is positioned at sealer 27 pilot holes and can upper and lowerly moves, sealer 27 seal flare, see accompanying drawing 5.Stepping mechanism 4 is made of preset pieces 17, runner 18 and rotating shaft 19 at least, sees accompanying drawing 3.Working process: when upper paper tube mechanism 6 sends into a plurality of powder charge paper webs 25 in the cover paper web on the frame mechanism 3, stepping mechanism 4 lockings, after medicinal chart tube 25 to be installed is sent into the cover paper web fully, the stepping mechanism release, tube frame mechanism 3 is under the driving of stepping mechanism, with being housed, powder charge paper web 25 moves to the below of supportting mouth mechanism 7, stepping mechanism 4 lockings, after batch charging mechanism 2 is quantitatively packed into explosive in the powder charge paper web 25 by support mouth mechanism 7, stepping mechanism 4 releases, when stepping mechanism drives the powder charge paper web 25 that explosive is housed in the tube frame mechanism 3 and continues to move to the below of enclosed mechanism 8, stepping mechanism locking, after the powder charge paper web that 8 pairs of enclosed mechanisms are equipped with explosive seals, stepping mechanism release, stepping mechanism drive powder charge paper web 25 after tube frame mechanism 3 will seal and move when the position relative with knock-pin in the throwing mechanism 5, stepping mechanism locking, throwing mechanism 5 will install explosive and seal the finished product ejector sleeve paper web of mouth, so circulation.