CN1351915A - Autoamtic cutter for iron core air gap and its using method - Google Patents
Autoamtic cutter for iron core air gap and its using method Download PDFInfo
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- CN1351915A CN1351915A CN 01142680 CN01142680A CN1351915A CN 1351915 A CN1351915 A CN 1351915A CN 01142680 CN01142680 CN 01142680 CN 01142680 A CN01142680 A CN 01142680A CN 1351915 A CN1351915 A CN 1351915A
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- iron core
- air gap
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Abstract
An automatic cutter for iron core air gap includes one electronic control box and one traditional system to receive signal from the control box in cutting air gap of iron core. The traditional system includes a material setting area comprising an iron core set-in passage way, a setting platform in the outlet of the set-in passage way and a machining platform beside the setting platform; a first shifter on the setting platform to shift the iron core to the machining platform; and a cutting mechanism at the machining platform and comprising a motor, a rotating shaft and a cutting tool to machine iron core air gap. The automatic cutter is computer-controlled, has high product quality and fast speed, and may be used in mass production.
Description
Technical field:
The present invention is relevant with the cutting of iron core air gap, and particularly metallicl magnetic material such as a kind of usefulness such as silicon steel sheet or nickel steel sheet is around the autoamtic cutter and the using method thereof of the formed iron core air gap of processing.
Background technology:
The existing utilization as metallicl magnetic materials such as silicon steel sheet or nickel steel sheets around the iron core that is processed to form, form the production method of the air gap of magnetic region distribution on it, be after the iron core that will finish making takes off, move to specific air gap cutting mechanism (for example lathe) and carry out follow-up air gap cutting, will cause the problem that the fabrication of iron core flow process is loaded down with trivial details and can't make in a large number for this reason:
One, each specific air gap cutting mechanism can carry out iron core air gap cutting and all only limits to single carrying out, and purely carry out for manual type, therefore each necessary consumed time of iron core institute and cost of labor are quite high, add each specific air gap cutting mechanism acquire cost and floor space is all big, thereby cause the actual production of existing making iron core limited, because cost is too high, often causes dealer's heavy burden.
Two, since air gap cutting pure be manual type, and everyone controls differing of product quality, causes the cutting quality of iron core air gap can't be consistent in this way, problem such as also often cause the product return of goods because of waste product or must make again.
Summary of the invention:
The technical problem to be solved in the present invention is to overcome the deficiency of above-mentioned prior art, avoid disappearance to exist, a kind of autoamtic cutter and using method thereof of iron core air gap are provided, make the cutting full automation of iron core air gap, and each iron core air gap cutting is by the unified control of computer, make the specification uniform quality of product, to realize in batches production fast.
Technical solution of the present invention is:
A kind of iron core air gap autoamtic cutter comprises that one contains the electronic control box and the transmission system that can receive the electronic control box signal and carry out transmission of computer, it is characterized in that this transmission system is provided with:
1. material is put the district, and this material is put the district and included the runner that iron core is inserted, and this material is put and divided into the processing platform that the placing platform and that is positioned at the runner exit place is positioned at this placing platform one side; Said runner comprises that feed track and is positioned at the pipeline between feed track and placing platform;
2. being positioned at placing platform is provided with one and is used to pass iron core and first passes device to the processing platform;
3. processing platform is provided with all cutting mill structures outward, and this structural mechanism includes a motor, be subjected to this electric motor driven rotating shaft and one to be fixed on cutter on the rotating shaft;
4. also be provided with a slide rail between processing platform and cutting mechanism, this cutting mechanism is subjected to the instruction of electronic control box can do directed moving and the location on this slide rail.
5. material is put the district and also is provided with a plurality of sensors, and perception is also informed the iron core path of travel information to electronic control box at any time;
6. processing platform is provided with in order to press the locator of sincere iron core location;
7. a side of processing platform is provided with in order to pass the second passing device of the iron core of having finished air gap processing; The opposite side of processing platform is provided with one and receives by the exit ramp of the iron core of the second passing device passing.
Said first passes device includes the pusher shoe that an oil compression rod and is passed by oil compression rod.
Said locator includes the crimp that an oil compression rod and is promoted by oil compression rod.
Said second passes the pusher shoe that device includes an oil compression rod and promoted by this oil compression rod.
Utilize described iron core air gap autoamtic cutter to carry out the automation cutting method of iron core air gap, it is characterized in that comprising the following steps:
1. by runner iron core being inserted material puts on the placing platform of distinguishing;
2. when electronic control box by the sensor senses iron core on placing platform the time, send a signal immediately and inform that transmission system utilizes first to pass device iron core is passed to processing platform;
3., send a signal immediately and inform transmission system and make locator that iron core is pressed sincere location on processing platform the time by the sensor senses iron core when electronic control box;
4. simultaneously, electronic control box instruction cutting mechanism on slide rail directed movement to the processing platform place, make again cutter on the processing platform and the iron core that is positioned carry out the air gap cutting, cutting finishes, reposition;
5. after iron core was finished air gap processing, electronic control box sent instruction again, made the second passing device that iron core is passed to the exit ramp of processing platform opposite side.
6. then the iron core of finishing the air gap cutting is packed.
Technique effect of the present invention is as follows:
One, iron core air gap cutting is undertaken by the default program of electronic control box, changes traditional manual type and controls, and the quality of the air gap cutting of iron core has been realized unified control, helps the lifting of product fine rate, creates good economic benefit.
Two, the iron core air gap synchronous cutting will be not limited to monomer, the embodiment of the invention is carried out the air gap cutting simultaneously to 2 iron cores and is done, in fact, the quantity of processing iron core simultaneously only depends on that required varying mechanism is runner 22 and cutter 33, this change is quite easy for overall architecture, therefore, the present invention can reduce the Production Time of iron core effectively, can significantly promote the quantity and the speed of making iron core.
Three, the width of air gap can get final product in the direct replacing by cutter blade, utilizes the blade that varies in size of cutter can obtain the width of required iron core air gap easily.
Description of drawings:
Fig. 1, Fig. 2, the facing and schematic top plan view of iron core air gap autoamtic cutter of the present invention
Fig. 3, Fig. 4, Fig. 5, iron core of the present invention enter the facing of processing platform, schematic top plan view
Fig. 6, Fig. 7, Fig. 8, iron core air gap cutting schematic diagram of the present invention
Fig. 9, processing platform of the present invention and cutting mechanism schematic diagram
Figure 10, the present invention have cut the iron core schematic diagram of air gap
The specific embodiment:
Fig. 1, Fig. 2 and Figure 10 are respectively facing of iron core air gap autoamtic cutter of the present invention, schematic top plan view reaches the iron core schematic diagram that has cut air gap, as shown in the figure: the autoamtic cutter of iron core air gap of the present invention, comprise that an electronic control box 10 and that contains computer receives aforementioned electronic control cabinet 10 signals to carry out iron core 40a, 40b air gap 41a, the transmission system 20 of 41b cutting, this transmission system 20 has to accept to finish to make as metallicl magnetic materials such as silicon steel sheet or nickel steel sheets and is shaped to iron core 40a, the material of 40b is put district 21, this material is put district 21 and is included an iron core 40a, the runner 22 that 40b inserts, one placing platform 23 and that is positioned at runner 22 exits is positioned at the processing platform 24 of placing platform 23 1 sides, aforementioned runner 22 includes an iron core 40a, 40b feed track 221 and one is positioned at the pipeline 222 of 23 of feed track 221 and placing platform, on placing platform 23, be provided with one again in order to pass iron core 40a, 40b first passes device 25 to the processing platform 24, be provided with a cutting machine structure 30 in processing platform 24 places in addition, this cutting mechanism 30 includes a motor 31, one be subjected to the rotating shaft 32 that motor 31 drives and be fixed on can be to being positioned at the iron core 40a on the processing platform 24 on the rotating shaft 32,40b carries out air gap 41a, the cutter 33 of 41b cutting.
Fig. 3 and Fig. 4 enter facing of processing platform and schematic top plan view for iron core of the present invention, as shown in the figure: this transmission system 20 is also put in the district 21 at material and is provided with a plurality of perception iron core 40a, the 40b travel path is to send the sensor 11a of signal to electronic control box 10,11b, 11c, as iron core 40a, 40b enters pipeline 222 by feed track 221 and steadily drops on placing platform 23, the sensor 11b that is positioned on the placing platform 23 perceives iron core 40a, the concurrent also message of 40b is informed electronic control box 10, electronic control box 10 sends message synchronously and makes transmission system 20 startups at this moment, this transmission system 20 is an oil pressure servo-drive system, and this first passing device 25 includes the pusher shoe 252 that an oil compression rod 251 and is promoted by oil compression rod 251, make transmission system 20 be subjected to electronic control box 10 signals to start first and pass device 25, make the iron core 40a on the placing platform 23,40b is advanced to processing platform 24 by first promotion of passing the pusher shoe 252 of device 25, and as iron core 40a, when 40b passes through sensor 11a, electronic control box 10 receives the signal of sensor 11a and informs and stops first promotion of passing device 25, the iron core 40a at that time, 40b just is positioned at processing platform 24 front end places.
As shown in Figure 5, at this moment, this processing platform 24 is provided with one in order to press iron core 40a, the locator 27 of 40b location, main effect is to prevent iron core 40a, 40b carries out air gap 41a, produce during the 41b cutting and rock skew, this locator 27 has the crimp 272 that an oil compression rod 271 and is promoted by oil compression rod 271 equally, and when sensor 11a informs that electronic control box 10 stops the first passing device 25, synchronously sending message to transmission system 20 by electronic control box 10 starts locators 27 and moves down and press iron core 40a, the 40b location, electronic control box 10 informs that first passes device 25 repositions after locator 27 moves down the sincere iron core of pressure.
As Fig. 6, shown in Figure 7, when the first passing device 25 passes through sensor 11b, electronic control box 10 sends message immediately and starts cutting mechanism 30, because this cutting mechanism 30 and 24 of processing platforms more are provided with a slide rail 34, can carry out air gap 41a at slide rail 34 top offsets to processing platform 24 places after making cutting mechanism 30 receive aforementioned message, the 41b cutting, wherein, the motor 31 of this cutting mechanism 30 is a motor, and the cutter 33 that is fixed on the rotating shaft 32 of motor 31 is a ring-like cutting blade, for convenient air gap 41a, the 41b cutting, on this processing platform 24 corresponding to air gap 41a, the 41b cut place is formed with breach 241 (as shown in Figure 9), utilize electronic control box 10 corresponding iron core 40a, 40b as metallicl magnetic material number of turns such as silicon steel sheet or nickel steel sheets and predetermined air gap 41a, 41b cutting width and length, and after allowing cutting mechanism 30 finish the air gap cutting, utilize slide rail 34 homings equally.This cutting mechanism also can cooperate first recovery stroke of passing device 25 30 clipping times, when first passes device 25 by sensor 11c, sends signal synchronously and makes cutting mechanism 30 along slide rail 34 homings.
In addition, as shown in Figure 8, these processing platform 24 1 sides are provided with one and have finished air gap 41a in order to pass, the iron core 40a of 41b processing, second of 40b passes device 26, and be provided with one in processing platform one side and receive second and pass device 26 and pass iron core 40a, the exit ramp 28 of 40b, this second passing device 26 includes the pusher shoe 262 that an oil compression rod 261 and is promoted by oil compression rod 261 equally, when cutting mechanism 30 is finished the cutting homing, send signal by electronic control box 10 and inform that transmission system 20 starts second and passes oil compression rod 261 interlock pusher shoe 262 that device 26, the second passes devices 26 and will be positioned at and finish air gap 41a on the processing platform 24, the iron core 40a of 41b cutting, 40b on processing platform 24 translation to exit ramp 28.And so forth, repeat air gap 41a, the 41b cutting that above-mentioned flow process is carried out another batch iron core 40a, 40b again, form a full- automatic air gap 41a, 41b cutting in this way.
Utilize iron core air gap autoamtic cutter of the present invention to carry out iron core air gap automation cutting, comprise the following steps:
1. by runner iron core being inserted material puts on the placing platform of distinguishing;
2. when electronic control box by the sensor senses iron core on placing platform the time, send a signal immediately and inform that transmission system utilizes first to pass device iron core is passed to processing platform;
3., send a signal immediately and inform transmission system and make locator that iron core is pressed sincere location on processing platform the time by the sensor senses iron core when electronic control box;
4. simultaneously, electronic control box instruction cutting mechanism on slide rail directed movement to the processing platform place, make again cutter on the processing platform and the iron core that is positioned carry out the air gap cutting;
5. after iron core was finished air gap processing, electronic control box sent instruction again, made the second passing device that iron core is passed to the exit ramp of processing platform opposite side.
6. then the iron core of finishing the air gap cutting is packed.
In sum, the present invention carries out iron core 40a, 40b air gap 41a, 41b cutting mode, can reach following purpose:
One, the iron core air gap cutting is undertaken by electronic control box 10 default programs, changes traditional manual type and controls, and the unified control of air gap 41a, 41b cutting quality realization to iron core 40a, 40b helps the lifting of product fine rate, and is good in economic efficiency.
Two, the iron core air gap synchronous cutting will be not limited to monomer, the present invention carries out air gap 41a, 41b cutting as embodiment simultaneously with 2 iron core 40a, 40b, in fact, the quantity of processing iron core simultaneously only depends on that required varying mechanism is runner 22 and cutter 33, but this change is quite simple and easy for overall architecture, therefore, the present invention can reduce iron core 40a, 40b Production Time effectively, can significantly promote quantity and speed that industry is made iron core 40a, 40b.
Three, the width of air gap 41a, 41b can directly be changed by cutter 33 and get final product, and utilizes varying in size of cutter 33 can obtain the width of required iron core air gap easily.
Claims (5)
1, a kind of iron core air gap autoamtic cutter comprises the transmission system (20) that an electronic control box (10) and that contains computer can receive electronic control box (10) signal and carry out transmission, it is characterized in that this transmission system (20) is provided with:
1. material is put district (21), this material is put district (21) and is included the runner (22) that iron core (40a, 40b) is inserted, and this material is put and divided into the processing platform (24) that the placing platform (23) and that is positioned at runner (22) exit is positioned at these placing platform (23) one sides; Said runner (22) comprises that feed track (221) and is positioned at the pipeline (222) between feed track (221) and placing platform (23);
2. being positioned at placing platform (23) is provided with one and is used to pass iron core and first passes device (25) to the processing platform (24);
3. the rotating shaft (32) and that outer all cutting mill structures (30) that are provided with of processing platform (24), this structural mechanism (30) include a motor (31), driven by this motor (31) is fixed on the cutter (33) on the rotating shaft (32);
4. also be provided with a slide rail (34) between processing platform (24) and cutting mechanism (30), this cutting mechanism (30) can be gone up at this slide rail (34) by the instruction of electronic control box (10) and is done directed moving and the location.
5. material is put district (21) and also is provided with a plurality of sensors (11a, 11b, 11c), and perception is also informed the iron core path of travel information to electronic control box (10) at any time;
6. processing platform (24) is provided with in order to press the locator (27) of sincere iron core (40a, 40b) location;
7. a side of processing platform (24) is provided with in order to pass the second passing device (26) of the iron core (40a, 40b) of having finished air gap (41a, 41b) processing; The opposite side of processing platform (24) is provided with one and receives by the exit ramp (28) of the iron core (40a, 40b) of second passing device (26) passing.
2, iron core air gap autoamtic cutter according to claim 1 is characterized in that the said first passing device (25) includes the pusher shoe (252) that an oil compression rod (251) and is passed by oil compression rod (251).
3, iron core air gap autoamtic cutter according to claim 1 is characterized in that said locator (27) includes the crimp (272) that an oil compression rod (271) and is promoted by oil compression rod (271).
4, iron core air gap autoamtic cutter according to claim 1 is characterized in that said second passes the pusher shoe (262) that device (26) includes an oil compression rod (261) and promoted by this oil compression rod (261).
5, utilize the automation cutting method of carrying out iron core air gap as claim 1 or 2 or 3 or 4 described iron core air gap autoamtic cutters, it is characterized in that comprising the following steps:
1. by runner (22) iron core (40a, 40b) being inserted material puts on the placing platform (23) of distinguishing (21);
2. when electronic control box (10) by sensor (11a) perception iron core (40a, 40b) when placing platform (23) goes up, send a signal immediately and inform that transmission system (20) utilizes first to pass device (25) iron core (40a, 40b) is passed to processing platform (24);
3. when electronic control box (10) by sensor (11b) perception iron core (40a, 40b) when processing platform (24) is gone up, send a signal immediately and inform transmission system (20) and make locator (27) that iron core (40a, 40b) is pressed sincere location;
4. simultaneously, electronic control box (10) instruction cutting mechanism (30) is gone up directed movement to processing platform (24) at slide rail (34) and is located, and makes cutter (33) that processing platform (24) is gone up again and the iron core (40a, 40b) that is positioned carries out the air gap cutting;
5. after iron core (40a, 40b) was finished air gap (41a, 41b) processing, electronic control box (10) sent instruction again, made the second passing device (26) that iron core (40a, 40b) is passed to the exit ramp (28) of processing platform (24) opposite side.
6. then the iron core of finishing the air gap cutting is packed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB011426802A CN1166478C (en) | 2001-12-17 | 2001-12-17 | Autoamtic cutter for iron core air gap and its using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB011426802A CN1166478C (en) | 2001-12-17 | 2001-12-17 | Autoamtic cutter for iron core air gap and its using method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1351915A true CN1351915A (en) | 2002-06-05 |
| CN1166478C CN1166478C (en) | 2004-09-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB011426802A Expired - Fee Related CN1166478C (en) | 2001-12-17 | 2001-12-17 | Autoamtic cutter for iron core air gap and its using method |
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| Country | Link |
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| CN (1) | CN1166478C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106950966A (en) * | 2017-04-28 | 2017-07-14 | 湖南格兰博智能科技有限责任公司 | Translation control device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101157594B (en) * | 2007-06-14 | 2011-07-20 | 中国科学院大连化学物理研究所 | Reaction performance appraising method of fluidized bed catalyst during preparation of light olefins by methanol |
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2001
- 2001-12-17 CN CNB011426802A patent/CN1166478C/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106950966A (en) * | 2017-04-28 | 2017-07-14 | 湖南格兰博智能科技有限责任公司 | Translation control device |
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| Publication number | Publication date |
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| CN1166478C (en) | 2004-09-15 |
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Owner name: ZENG RUIKAI Free format text: FORMER OWNER: ZHOU ZHIQIANG Effective date: 20050722 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20050722 Address after: Taiwan city of Taipei Province Hong Ning Road No. 11 building three 54-5 1 Patentee after: Zeng Ruikai Address before: Taiwan province Taipei County three heavy city name source street 37 alley 1, 3 buildings Patentee before: Zhou Zhiqiang |
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| C19 | Lapse of patent right due to non-payment of the annual fee | ||
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