CN2522207Y - Iron-core air-gap automatic cutting device - Google Patents
Iron-core air-gap automatic cutting device Download PDFInfo
- Publication number
- CN2522207Y CN2522207Y CN 01274265 CN01274265U CN2522207Y CN 2522207 Y CN2522207 Y CN 2522207Y CN 01274265 CN01274265 CN 01274265 CN 01274265 U CN01274265 U CN 01274265U CN 2522207 Y CN2522207 Y CN 2522207Y
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- China
- Prior art keywords
- iron core
- air gap
- processing platform
- cutting
- core air
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- Expired - Fee Related
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 53
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 84
- 239000000463 material Substances 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000008447 perception Effects 0.000 claims description 3
- 230000008520 organization Effects 0.000 abstract 2
- 239000003921 oil Substances 0.000 description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 239000000047 product Substances 0.000 description 5
- 229910000976 Electrical steel Inorganic materials 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000696 magnetic material Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
An automatic cutting device for the cutting of an iron core air gap includes an electronic control box with a computer, a traditional system receiving a signal from the electronic control box to cut the core air gap and is characterized in that the traditional system includes a material placement area, a first thruster and a cutting organization. The material placement area includes a channel for the implanting of the iron core, a placement platform at the exit of the channel and a processing platform near one side of the placement platform, the first thruster is placed on the placement platform to push the iron core to the processing platform and the cutting organization positioned on the processing platform includes a motor, a rotary shaft driven by the motor and a cutter fixed on the rotary shaft to cut the iron core air gap on the processing platform.
Description
Technical field:
The autoamtic cutter of the relevant a kind of iron core air gap of the utility model is meant a kind of the utilization as the cutter sweep of metallicl magnetic materials such as silicon steel sheet or nickel steel sheet around the formed iron core air gap of processing especially.
Background technology:
The existing utilization as metallicl magnetic materials such as silicon steel sheet or nickel steel sheets around the iron core that is processed to form, form the production method of the air gap of magnetic region distribution on it, be after the iron core that will finish making takes off, move to specific air gap cutting mechanism (for example lathe) and carry out follow-up air gap cutting, will cause the problem that the fabrication of iron core flow process is loaded down with trivial details and can't make in a large number for this reason:
One, each specific air gap cutting mechanism can carry out iron core air gap cutting and all only limits to single carrying out, and purely carry out for manual type, therefore each necessary consumed time of iron core institute and cost of labor are quite high, add each specific air gap cutting mechanism acquire cost and floor space is all big, thereby cause the actual production of existing making iron core limited, because cost is too high, often causes dealer's heavy burden.
Two, since air gap cutting pure be manual type, and everyone controls differing of product quality, causes the cutting quality of iron core air gap can't be consistent in this way, problem such as also often cause the product return of goods because of waste product or must make again.
Summary of the invention:
The technical problems to be solved in the utility model is to solve the deficiency of above-mentioned prior art, avoid disappearance to exist, a kind of autoamtic cutter of iron core air gap is provided, make the cutting full automation of iron core air gap, and each iron core air gap cutting is carried out by the unified control of computer, make the specification uniform quality of product, can realize the purpose of producing in batches.
Technical solution of the present utility model is:
A kind of autoamtic cutter of iron core air gap comprises that an electronic control box and that contains computer receives aforementioned electronic control cabinet signal to carry out the legacy system of iron core air gap cutting, is characterized in that this legacy system includes:
One material is put the district, includes the processing platform that placing platform and that runner, that an iron core inserts is positioned at the runner exit place is positioned at placing platform one side;
One first passes device, is positioned on the placing platform and in order to pass iron core to processing platform;
One cutting machine structure is positioned at the processing platform place, includes a motor, and is subjected to electric motor driven rotating shaft and to be fixed on the cutter that on the rotating shaft iron core air gap that is positioned on the processing platform is cut.
This processing platform is provided with in order to press the locator of sincere iron core location.
This processing platform one side is provided with the second passing device of having finished the iron core of air gap processing in order to passing, and is provided with the exit ramp that device passing iron core is passed in a reception second at the opposite side of this processing platform.
This second passing device includes the pusher shoe that an oil compression rod and is promoted by oil compression rod.
This runner includes an iron core feed track and a pipeline that is positioned between feed track and placing platform.
Also be provided with a slide rail between this cutting mechanism and processing platform, make cutting mechanism can carry out the air gap cutting at slide rail top offset to processing platform place.
This transmission system is an oil pressure servo-drive system.
This transmission system is also put in the district at material and is provided with a plurality of perception iron core travel paths and sends the sensor of signal to electronic control box.
This first passing device includes the pusher shoe that an oil compression rod and is promoted by oil compression rod.
Be formed with breach corresponding to the air gap cut place on this processing platform.
Description of drawings:
Fig. 1, Fig. 2, the facing and schematic top plan view of the utility model iron core air gap autoamtic cutter
Fig. 3, Fig. 4, Fig. 5, iron core of the present utility model enter the facing of processing platform, schematic top plan view
Fig. 6, Fig. 7, Fig. 8, iron core air gap cutting schematic diagram of the present utility model
Fig. 9, the utility model processing platform and cutting mechanism schematic diagram
Figure 10, the utility model have cut the iron core schematic diagram of air gap
The specific embodiment:
Fig. 1, Fig. 2 and Figure 10 are respectively facing of the utility model iron core air gap autoamtic cutter, schematic top plan view reaches the iron core schematic diagram that has cut air gap, as shown in the figure: the autoamtic cutter of the utility model iron core air gap, comprise that an electronic control box 10 and that contains computer receives aforementioned electronic control cabinet 10 signals to carry out iron core 40a, 40b air gap 41a, the transmission system 20 of 41b cutting, this transmission system 20 has to accept to finish to make as metallicl magnetic materials such as silicon steel sheet or nickel steel sheets and is shaped to iron core 40a, the material of 40b is put district 21, this material is put district 21 and is included an iron core 40a, the runner 22 that 40b inserts, one placing platform 23 and that is positioned at runner 22 exits is positioned at the processing platform 24 of placing platform 23 1 sides, aforementioned runner 22 includes an iron core 40a, 40b feed track 221 and one is positioned at the pipeline 222 of 23 of feed track 221 and placing platform, on placing platform 23, be provided with one again in order to pass iron core 40a, 40b first passes device 25 to the processing platform 24, be provided with a cutting machine structure 30 in processing platform 24 places in addition, this cutting mechanism 30 includes a motor 31, one be subjected to the rotating shaft 32 that motor 31 drives and be fixed on can be to being positioned at the iron core 40a on the processing platform 24 on the rotating shaft 32,40b carries out air gap 41a, the cutter 33 of 41b cutting.
Fig. 3 and Fig. 4 enter facing of processing platform and schematic top plan view for the utility model iron core, as shown in the figure: this transmission system 20 is also put in the district 21 at material and is provided with a plurality of perception iron core 40a, the 40b travel path is to send the sensor 11a of signal to electronic control box 10,11b, 11c, as iron core 40a, 40b enters pipeline 222 by feed track 221 and steadily drops on placing platform 23, the sensor 11b that is positioned on the placing platform 23 perceives iron core 40a, the concurrent also message of 40b is informed electronic control box 10, electronic control box 10 sends message synchronously and makes transmission system 20 startups at this moment, this transmission system 20 is an oil pressure servo-drive system, and this first passing device 25 includes the pusher shoe 252 that an oil compression rod 251 and is promoted by oil compression rod 251, make transmission system 20 be subjected to electronic control box 10 signals to start first and pass device 25, make the iron core 40a on the placing platform 23,40b is advanced to processing platform 24 by first promotion of passing the pusher shoe 252 of device 25, and as iron core 40a, when 40b passes through sensor 11a, electronic control box 10 receives the signal of sensor 11a and informs and stops first promotion of passing device 25, the iron core 40a at that time, 40b just is positioned at processing platform 24 front end places.
As shown in Figure 5, at this moment, this processing platform 24 is provided with one in order to press iron core 40a, the locator 27 of 40b location, main effect is to prevent iron core 40a, 40b carries out air gap 41a, produce during the 41b cutting and rock skew, this locator 27 has the crimp 272 that an oil compression rod 271 and is promoted by oil compression rod 271 equally, and when sensor 11a informs that electronic control box 10 stops the first passing device 25, synchronously sending message to transmission system 20 by electronic control box 10 starts locators 27 and moves down and press iron core 40a, the 40b location, electronic control box 10 informs that first passes device 25 repositions after locator 27 moves down the sincere iron core of pressure.
As Fig. 6, shown in Figure 7, when the first passing device 25 passes through sensor 11b, electronic control box 10 sends message immediately and starts cutting mechanism 30, because this cutting mechanism 30 and 24 of processing platforms more are provided with a slide rail 34, can carry out air gap 41a at slide rail 34 top offsets to processing platform 24 places after making cutting mechanism 30 receive aforementioned message, the 41b cutting, wherein, the motor 31 of this cutting mechanism 30 is a motor, and the cutter 33 that is fixed on the rotating shaft 32 of motor 31 is a ring-like cutting blade, for convenient air gap 41a, the 41b cutting, on this processing platform 24 corresponding to air gap 41a, the 41b cut place is formed with breach 241 (as shown in Figure 9), utilize electronic control box 10 corresponding iron core 40a, 40b as metallicl magnetic material number of turns such as silicon steel sheet or nickel steel sheets and predetermined air gap 41a, 41b cutting width and length, and after allowing cutting mechanism 30 finish the air gap cutting, utilize slide rail 34 homings equally.This cutting mechanism also can cooperate first recovery stroke of passing device 25 30 clipping times, when first passes device 25 by sensor 11c, sends signal synchronously and makes cutting mechanism 30 along slide rail 34 homings.
In addition, as shown in Figure 8, these processing platform 24 1 sides are provided with one and have finished air gap 41a in order to pass, the iron core 40a of 41b processing, second of 40b passes device 26, and be provided with one in processing platform one side and receive second and pass device 26 and pass iron core 40a, the exit ramp 28 of 40b, this second passing device 26 includes the pusher shoe 262 that an oil compression rod 261 and is promoted by oil compression rod 261 equally, when cutting mechanism 30 is finished the cutting homing, send signal by electronic control box 10 and inform that transmission system 20 starts second and passes oil compression rod 261 interlock pusher shoe 262 that device 26, the second passes devices 26 and will be positioned at and finish air gap 41a on the processing platform 24, the iron core 40a of 41b cutting, 40b on processing platform 24 translation to exit ramp 28.And so forth, repeat air gap 41a, the 41b cutting that above-mentioned flow process is carried out another batch iron core 40a, 40b again, form a full- automatic air gap 41a, 41b cutting in this way.
In sum, the utility model carries out iron core 40a, 40b air gap 41a, 41b cutting mode, can reach following purpose:
One, the iron core air gap cutting is undertaken by electronic control box 10 default programs, changes traditional manual type and controls, and the unified control of air gap 41a, 41b cutting quality realization to iron core 40a, 40b helps the lifting of product fine rate, and is good in economic efficiency.
Two, the iron core air gap synchronous cutting will be not limited to monomer, the utility model carries out air gap 41a, 41b cutting as embodiment simultaneously with 2 iron core 40a, 40b, in fact, the quantity of processing iron core simultaneously only depends on that required varying mechanism is runner 22 and cutter 33, but this change is quite simple and easy for overall architecture, therefore, the utility model can reduce iron core 40a, 40b Production Time effectively, can significantly promote quantity and speed that industry is made iron core 40a, 40b.
Three, the width of air gap 41a, 41b can directly be changed by cutter 33 and get final product, and utilizes varying in size of cutter 33 can obtain the width of required iron core air gap easily.
Claims (10)
1, a kind of autoamtic cutter of iron core air gap, comprise that an electronic control box (10) and that contains computer receives aforementioned electronic control cabinet (10) signal to carry out the legacy system (20) of iron core air gap cutting, is characterized in that this legacy system (20) includes:
One material is put district (21), includes the processing platform (24) that placing platform (23) and that runner (22), that an iron core (40a, 40b) inserts is positioned at runner (22) exit is positioned at placing platform (23) one sides;
One first passes device (25), is positioned at that placing platform (23) goes up and in order to pass iron core (40a, 40b) to processing platform (24);
One cutting machine structure (30) is positioned at processing platform (24) to be located, and includes a motor (31), and is subjected to the rotating shaft (32) and of motor (31) driving to be fixed on the cutter (33) that rotating shaft (32) upward cuts iron core (40a, the 40b) air gap (41a, 41b) that is positioned on the processing platform (24).
2,, it is characterized in that this processing platform (24) is provided with in order to press the locator (27) of sincere iron core (40a, 40b) location according to the autoamtic cutter of the described iron core air gap of claim 1.
3, iron core air gap autoamtic cutter according to claim 1, it is characterized in that these processing platform (24) one sides are provided with the second passing device (26) of having finished the iron core (40a, 40b) of air gap (41a, 41b) processing in order to passing, and be provided with the exit ramp (28) that device (26) passing iron core (40a, 40b) is passed in a reception second at the opposite side of this processing platform.
4, the autoamtic cutter of iron core air gap according to claim 3 is characterized in that this second passing device (26) includes the pusher shoe (262) that an oil compression rod (261) and is promoted by oil compression rod (261).
5, the autoamtic cutter of iron core air gap according to claim 1 is characterized in that this runner (22) includes an iron core (40a, 40b) feed track (221) and and is positioned at pipeline (222) between feed track (221) and placing platform (23).
6, the autoamtic cutter of iron core air gap according to claim 1, it is characterized in that also being provided with a slide rail (34) between this cutting mechanism (30) and processing platform (24), make cutting mechanism (30) locate to carry out air gap (41a, 41b) cutting at slide rail (34) top offset to processing platform (24).
7, the autoamtic cutter of iron core air gap according to claim 1 is characterized in that this transmission system (20) is an oil pressure servo-drive system.
8, the autoamtic cutter of iron core air gap according to claim 1 is characterized in that this transmission system (20) also is provided with a plurality of perception iron cores (40a, 40b) travel path and sends the sensor (11) of signal to electronic control box (10) in material storing district (21).
9, the autoamtic cutter of iron core air gap according to claim 1 is characterized in that this first passing device (25) includes the pusher shoe (252) that an oil compression rod (251) and is promoted by oil compression rod (251).
10, the autoamtic cutter of iron core air gap according to claim 1 is characterized in that this processing platform (24) upward is formed with breach (241) corresponding to air gap (41a, 41b) cut place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01274265 CN2522207Y (en) | 2001-12-17 | 2001-12-17 | Iron-core air-gap automatic cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01274265 CN2522207Y (en) | 2001-12-17 | 2001-12-17 | Iron-core air-gap automatic cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2522207Y true CN2522207Y (en) | 2002-11-27 |
Family
ID=33678961
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01274265 Expired - Fee Related CN2522207Y (en) | 2001-12-17 | 2001-12-17 | Iron-core air-gap automatic cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2522207Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102969140A (en) * | 2012-06-29 | 2013-03-13 | 横店集团东磁股份有限公司 | EI-type magnetic core production method and air gap cutting equipment |
-
2001
- 2001-12-17 CN CN 01274265 patent/CN2522207Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102969140A (en) * | 2012-06-29 | 2013-03-13 | 横店集团东磁股份有限公司 | EI-type magnetic core production method and air gap cutting equipment |
| CN102969140B (en) * | 2012-06-29 | 2014-12-31 | 横店集团东磁股份有限公司 | EI-type magnetic core production method and air gap cutting equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: ZENG RUIKAI Free format text: FORMER OWNER: ZHOU ZHIQIANG Effective date: 20050708 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20050708 Address after: Taiwan city of Taipei Province Hong Ning Road No. 5 three 54 11 floor of Patentee after: Zeng Ruikai Address before: Taiwan province Taipei County three heavy city name source street 37 alley 1, 3 buildings Patentee before: Zhou Zhiqiang |
|
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |