CN1332001C - Cold-rolled lubricating oil for steel plate - Google Patents

Cold-rolled lubricating oil for steel plate Download PDF

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Publication number
CN1332001C
CN1332001C CNB2003101156517A CN200310115651A CN1332001C CN 1332001 C CN1332001 C CN 1332001C CN B2003101156517 A CNB2003101156517 A CN B2003101156517A CN 200310115651 A CN200310115651 A CN 200310115651A CN 1332001 C CN1332001 C CN 1332001C
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lubricating oil
acid
cold
oil
steel plate
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CN1500854A (en
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市本武彦
佐藤信义
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Kao Corp
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Kao Corp
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

Provided is a lubricating oil capable of giving such a cold rolling oil as to improve productivity by making a cold rolling speed still higher, when a steel sheet is subjected to cold rolling at a high speed, to make resistance to deposition of the oil around a mill and treatment of waste water excellent, and to solve problems of cleaning deficiencies, etc., in a cleaning process. This lubricating oil for the cold rolling oil for the steel sheet contains (a) oils which contain 12-14C fatty acids in an amount of >=50 wt% in fatty acids composing oils and (b) compound esters.

Description

Cold-rolled lubricating oil for steel plate
Technical field
The invention relates to the cold-rolled lubricating oil and the employed lubricating oil thereof of steel plate.
Background technology
Steel plate as cold-rolling of steel plate the time the ROLLING OIL plenum system, circulating ROLLING OIL plenum system and two kinds of modes of direct type ROLLING OIL plenum system are arranged, so-called circulating ROLLING OIL plenum system is, supply with a large amount of ROLLING OIL emulsions to steel plate and roll, used ROLLING OIL emulsion is recycled, remove wearing and tearing iron powder wherein, life-time service, so-called direct type ROLLING OIL plenum system is, supply with a spot of ROLLING OIL emulsion to rolled sheet material, meanwhile supply with a large amount of water to roll, used ROLLING OIL emulsion no longer recycles and handles as waste water.
In the past, when direct type is supplied with cold rolling (hereinafter to be referred as direct cold rolling), used independent plam oil or butter or the ROLLING OIL of having added oiliness improver and extreme pressure additive, and mixed the emulsion that forms 6-20 weight % with water and use.But, because the emulsion of high density is to prepare by mechanical stirring merely, thereby the emulsion particle diameter instability, the oil content adhesion amount on roll and rolled sheet material changes, and causes problems such as oilness instability.In addition, oil-water separation is bad, and the oil recovery rate during wastewater treatment is not high.
In recent years, carry out many kinds for rationalization of production rolling, carry out high-speed rolling with speed, and produce high tension force, therefore require direct cold rolling oil to have good lubricity and lubrication stability and low cost for the wall thickness that reduces steel plate above 1800 meters/minute.
In the past be the direct cold rolling oil of main component with plam oil or butter, though cost is lower, because its fusing point height, (Japanese is: ミ ル rotation り) bulk deposition around milling train, operating environment is worsened, but also cause fire failure, thereby require ROLLING OIL to have lower fusing point.
In addition, steel sheets such as Tinplate will pass through operations such as alkali lye cleaning, continuous annealing after rolling, plating tin then, but in these operations, still can clean bad, in annealing furnace owing to problems such as the roll stores cause Surface Defects in Steel Plate, and plating is bad.It is believed that this is that the ROLLING OIL generation thermal degradation when attached on the steel plate causes the reduction of being washed property to cause because the steel billet temperature after rolling is higher.By deterioration preventing agents such as interpolation antioxidants, can suppress thermal degradation when to a certain extent, also can avoid the problems referred to above by changing wash conditions, but so productivity reduces, production cost improves.
As the countermeasure that addresses these problems, people had once proposed the scheme of various ROLLING OIL.For example, as the ROLLING OIL of using the oil soluble macromolecular compound ROLLING OIL of putting down in writing among the JP-A7-150184 is arranged, but this ROLLING OIL is subjected to the influence of the water quality of employed water, thereby the lubrication stability deficiency, the problems such as being washed property when failing to solve eutectic and revealing with high-speed rolling.In addition, ROLLING OIL as the amine salt that uses petchem and organic phosphate ester acid, the ROLLING OIL of putting down in writing among the JP-A9-53089 is arranged, though this ROLLING OIL can solve the oilness problem, but lubrication stability is undesirable, and wastewater treatment and eutectic are revealed and the problems such as being washed property during high-speed rolling are not resolved yet.
On the other hand, when adopting in the past circulating ROLLING OIL plenum system to carry out cold rolling (hereinafter to be referred as circulating supply with cold rolling), as ROLLING OIL, use with butter and plam oil as base oil and cooperate oiliness improver, extreme pressure additive, rust-preventive agent and antioxidant etc., with emulsifying agent and water make its form O/W type emulsion, the ROLLING OIL of the low concentration of 1-10 weight % usually.But, be the cold-rolled lubricating oil in the past of main component with the natural fats and oils, though cost is low,, thereby around milling train, piled up many scum silica frost because fusing point is higher, operating environment is worsened, but also cause accident such as fire.In addition, also there are problems such as long-term cyclical stability deficiency.
In addition, same with direct cold rolling oil when carrying out high-speed rolling with the speed that surpasses 1800 meters/minute, produce problems such as the not enough and washing of oilness is bad.
As the countermeasure that addresses these problems, people have proposed multiple ROLLING OIL.For example, the ROLLING OIL of using lipid and complex ester class is disclosed in JP-A10-231494.The problems such as being washed property of the occasion (when being equivalent to low speed) that oilness when though this ROLLING OIL can solve high-speed rolling and long-term cyclical stability and rolling back steel billet temperature are lower, but in the occasion of carrying out the real machine high-speed rolling, when the steel billet temperature after rolling is higher, be difficult to obtain being washed property fully.
Summary of the invention
Task of the present invention provides a kind of cold-rolled lubricating oil and employed lubricating oil thereof, steel plate is being carried out the cold rolling occasion of high speed, do not exist the ROLLING OIL cost to raise and the low inferior problem of lubrication stability, make that in the past ROLLING OIL institute is irrealizable, boosting productivity by high-speed rolling becomes possibility, simultaneously, can prevent the accumulation around the milling train of oil and scum silica frost, wastewater treatment and oilness are all fine, and can solve problems such as washing in the washing procedure is bad.
Also extraordinary cold-rolled lubricating oil for steel plate of being washed property and wherein employed lubricating oil in all good and washing procedures of the oilness of using when the invention relates to cold-rolling of steel plate, lubrication stability, anti-milling train contaminative and wastewater treatment.
For the problem that exists in the above-mentioned actual production, the inventor finds, if use the cold-rolled lubricating oil contain specific lipid and specific complex ester class, can reduce the accumulation of ROLLING OIL around milling train, avoid problems such as the danger of fire and operability deterioration, demonstrate good lubricity, can carry out high-speed rolling with the speed more than 1800 meters/minute, simultaneously, being washed property can not reduce yet when making steel billet temperature after rolling higher because of high-speed rolling, and to compare performance very superior with cold-rolled lubricating oil in the past.In addition, the inventor also finds, uses specific water-soluble high-molecular compound with specific quantity than cooperating, and can further improve oilness, improves lubrication stability and wastewater treatment simultaneously, thereby has solved above-mentioned task.
Promptly, the invention relates to cold-rolled lubricating oil for steel plate with lubricating oil and contain this lubricating oil and water and the cold-rolled lubricating oil for steel plate that constitutes, described lubricating oil contains (a) lipid acid of carbonatoms 12-14 in constituting greasy lipid acid and accounts for lipid [hereinafter to be referred as (a) composition] and (b) complex ester class [hereinafter to be referred as (b) composition] more than the 50 weight %.
Cold-rolled lubricating oil for steel plate of the present invention with lubricating oil preferably also contain (c) water-soluble high-molecular compound [hereinafter to be referred as (c) composition] more than one, this water-soluble high-molecular compound is to be selected from following polymkeric substance: (c1) by the monomer of general formula (1) expression or the homopolymer of its salt, (c2) this monomeric multipolymer more than two kinds, and (c3) multipolymer more than a kind in more than one these monomers and (methyl) vinylformic acid, its salt, its alkyl ester or its alkylamide; Its weight-average molecular weight is in the scope of 10000-1000000.
Figure C20031011565100071
In the formula, R 1Expression hydrogen atom or methyl, R 2And R 3The alkyl of expression carbonatoms 1-3, A represent-O-or-NH-, m represents the integer of 1-3.
The invention provides and use the cold-rolled lubricating oil for steel plate contain above-mentioned lubricating oil and water and to constitute that steel plate is carried out cold rolling method, and use above-mentioned lubricating oil as the purposes of cold-rolled lubricating oil for steel plate with lubricating oil.
Embodiment
Cold-rolled lubricating oil of the present invention with (a) composition in the lubricating oil is, the lipid acid that constitutes carbonatoms 12-14 in the greasy lipid acid accounts for the above lipid of 50 weight %, preferably the lipid acid of carbonatoms 12 accounts for the above lipid of 40 weight %, can be that natural oil lipid also can be synthetic oil lipid.Described lipid for example can be enumerated Oleum Cocois, palm-kernel oil, babassu oil, aleuron benevolence wet goods.For example, butter that use in the direct cold rolling oil in the past and palm wet goods vegetable and animals oils are that the glyceryl ester with the aliphatic fatty acid of carbonatoms 16 or carbonatoms 18 is main component, relative therewith, these lipid are that glyceryl ester with the aliphatics saturated fatty acid of carbonatoms 12-14 is as main component, compare with the palm wet goods with butter, its fusing point is low, has the effect that the ROLLING OIL of minimizing around milling train piled up, in addition, compare with plam oil with butter, its iodine number is low, is not easy to take place thermal degradation when attached to the ROLLING OIL on the steel plate, thereby has the low effect of being washed property when suppressing high-speed rolling.The isolating lipid of branch level such as the smart and palm olein of butter though fusing point is lower, have the effect of the ROLLING OIL accumulation of minimizing around milling train, and the iodine number height causes thermal degradation when easily, thereby the being washed property reduction when making high-speed rolling.If add deterioration preventing agents such as a large amount of antioxidants, though it is low to suppress being washed property to a certain extent, oil price raises, thereby inadvisable.Being washed property angle during from ROLLING OIL accumulation and high-speed rolling considers that fusing point is better below 30 ℃, and iodine number is at 25 (I 2G/100g) with next better.In addition, if 40 ℃ kinetic viscosity (according to the regulation of JISK2283) at 30mm 2Below/the s, use the kinetic viscosity of this greasy lubricating oil also lower, when being used as ROLLING OIL, the surface smoothing of rolled sheet material is good, can obtain having the rolled sheet material of good gloss.In addition, described (a) composition, preferably the glyceride content of the aliphatics saturated fatty acid of carbonatoms 8 is less, the lipid of ratio below 5 weight % of the lipid acid of carbonatoms below 8 in constituting lipid acid particularly, more particularly, the stink of palm-kernel oil is less, and at the less generation smog of rolling operation site, operating environment is good, thereby is especially preferably selected for use.
The lipid of these (a) compositions can be a kind of, also can mix use more than two kinds.Its addition for direct cold rolling oil, is advisable by the use of the amount more than the 50 weight % in the lubricating oil family.Being washed property effect angle consideration during from the raising high-speed rolling, preferably 75-95 weight %, preferably 80-95 weight %.
In addition, as circulating supply cold-rolled lubricating oil, also can add in the branch quasi-greases such as plam oil or palm olein and use.Its addition is comparatively suitable more than the 20 weight % in the lubricating oil family.The angle consideration of the being washed property effect during from the raising high-speed rolling, preferably 40-95 weight %, preferably 50-90 weight %.
The complex ester class of (b) of the present invention composition is the ester cpds that is obtained by polyprotonic acid, polyvalent alcohol and monohydroxy-alcohol and/or unary fatty acid, considers that from the effect that improves oilness 40 ℃ kinetic viscosity is at 400mm 2Be advisable more than/the s, preferably 750mm 2The complex ester that/s is above is more preferably the carboxyl of remnants of the part ester that is obtained by at least a kind in the dimeracid of the senior aliphatics unsaturated acid of carbonatoms 16-20 and the polymeric acid and polyvalent alcohol or hydroxyl by the monohydroxy-alcohol of carbonatoms 12-22 or the ester cpds unary fatty acid esterification, weight-average molecular weight 750-20000.Its molecular weight is 750 when above, and oilness is better than lipid.Its molecular weight is 20000 when following, and for the favorable solubility of lubricated composition, and viscosity is suitable for operation.Its molecular weight is more preferably 1000-10000, preferably 1500-4000.In addition, (b) weight-average molecular weight of composition adopts gel permeation chromatography (GPC) to measure by following condition.
Condition
Post: G2000H * L+G1000H * L (eastern ソ one (strain) manufacturing)
Column temperature: 40 ℃
Eluant: THF (tetrahydrofuran (THF))
Detector: RI (specific refractory power G)
Injection rate: 3 weight %THF solution, 20 μ l
Flow velocity: 1.0ml/ branch
Molecular weight standard: polystyrene
Be used for making the dimeracid and the polymeric acid of (b) composition, be the senior aliphatics monoenoic acid of carbonatoms 16-20 or the dimeracid and the polymeric acid of diolefinic acid, for example can enumerate the dimeracid and the polymeric acid of shark acid, oleic acid, linolic acid, ready denier oil acid.For example can enumerate propylene glycol, ethylene glycol, dipropylene glycol, Diethylene Glycol, neopentyl glycol, butyleneglycol, pentanediol, polyoxyethylene glycol, polypropylene glycol, TriMethylolPropane(TMP), tetramethylolmethane, glycerol etc. as polyalcohols.As the monohydroxy-alcohol of carbonatoms 12-22, for example can enumerate dodecyl alcohol, myristyl alcohol, hexadecyl alcohol, stearyl alcohol, docosyl alcohol, oleyl alcohol etc.In addition, as the unary fatty acid of carbonatoms 12-22, for example can enumerate lauric acid, tetradecanoic acid, palmitinic acid, stearic acid, mountain Yu's acid, oleic acid, erucic acid, tallow fatty acid, palm oil fatty acid, coco-nut oil fatty acid etc.
(b) the complex ester class of composition is compared with the lipid such as butter that were used as lubricated composition in the past, and number of ester groups is many, and kinetic viscosity is also high, thereby has the effect of significant raising oilness.
The complex ester class of these (b) compositions can be a kind of, also can mix use more than two kinds.Its addition is advisable by using more than the 1 weight % in the lubricating oil family.Take all factors into consideration preferably 1-25 weight %, preferably 5-20 weight % for direct cold rolling oil from oilness and oil price, for circulating supply cold-rolled lubricating oil, consider that from same angle addition is the 5-40 weight % in the lubricating oil family preferably, preferably 10-30 weight %.
In addition, cold-rolled lubricating oil of the present invention is with (a) composition in the lubricating oil and (b) weight ratio of composition, the being washed property during from the raising high-speed rolling and the angle of oilness are considered, for direct cold rolling oil, (a)/(b)=75/25-99/1 is comparatively suitable, 80/20-95/5 especially preferably, for circulating supply with cold-rolled lubricating oil, (a)/(b)=50 -/ 50-95/5 is comparatively suitable, especially preferably 63/37-90/10.
Cold-rolled lubricating oil of the present invention is with the macromolecular compound of (c) composition that uses in the lubricating oil, be selected from following more than a kind:
(1) be that weight-average molecular weight is at the water-soluble high-molecular compound of 10000-1000000 scope by the monomer of above-mentioned (c) general formula (1) expression or the homopolymer of its salt;
(2) be that weight-average molecular weight is at the water-soluble high-molecular compound of 10000-1000000 scope by the monomer of above-mentioned (c) general formula (1) expression or the multipolymer more than two kinds of its salt;
(3) be that weight-average molecular weight is at the water-soluble high-molecular compound of 10000-1000000 scope by more than one and vinylformic acid, methacrylic acid, their salt, their alkyl ester and the multipolymer more than a kind of their alkylamide of the monomer of above-mentioned (c) general formula (1) expression and salt thereof.
As enumerating: vinylformic acid dimethylamino methyl esters, dimethylaminoethyl methacrylate, diethylaminoethyl methacrylate, vinylformic acid diethylin propyl ester, dimethylaminoethyl acrylamide, dimethylaminoethyl Methacrylamide, dimethylamino-propyl Methacrylamide, diethylin Methacrylamide, diethylin methyl acrylamide etc. by the monomeric object lesson of general formula (1) expression.
In addition, as for example enumerating acetate, butyric acid, caproic acid, sad, oxyacetic acid, succsinic acid, tartrate, phosphoric acid, butyl phosphate ester acid, octyl group phosphate ester acid, boric acid etc. with the salifiable acid of above-mentioned monomer shape.
In addition, with the vinylformic acid of above-mentioned monomer copolymerization, methacrylic acid in, for example can enumerate basic metal, ammonium, alkylamine, polyoxyethylene alkyl amine, alkanolamine etc. as its salt; For example can enumerate butyl acrylate, lauryl acrylate, butyl methacrylate, lauryl methacrylate(LMA) etc. as its alkyl ester; In addition, for example can enumerate acrylamide, DMAA, Methacrylamide etc. as its amidate.
(c) macromolecular compound of composition, its weight-average molecular weight is relatively good at 10000-1000000, be more preferably the scope of 30000-500000,10000 when above, form emulsion and emulsification having good stability when disperseing, in addition, 1000000 when following, having good stability of macromolecular compound itself forms suitable viscosity, and operability is also fine.In addition, (c) weight-average molecular weight of composition is to adopt GPC method analyzing molecules amount by following condition after the macromolecular compound hydrolysis, to converse original molecular weight by analytical results.
Condition
Post: G2000SW (silica gel system: eastern ソ one (strain) makes) * 2
Column temperature: 40 ℃
Elutriant: 0.1N sodium chloride solution/acetonitrile=70/30
Detector: RI (specific refractory power G)
Injection rate: 1 weight % eluate solution, 20 μ l
Flow velocity: 0.4ml/ branch
Molecular weight standard: sodium polystyrene sulfonate
(c) macromolecular compound of composition can use to mix more than a kind or 2 kinds and use.The surface potential of ROLLING OIL particle is born, and along with the interpolation of (c) composition, the surface potential of ROLLING OIL particle roughly becomes 0, and the ROLLING OIL particles aggregate form thick particle diameter, thereby tack is very good, demonstrates very excellent oilness.When further adding (c) composition, the surface potential of ROLLING OIL particle become on the occasion of, simultaneously because protective colloid action; the ROLLING OIL particle forms big particle diameter and emulsifying dispersivity is also fine; thereby tack is good, demonstrates good lubricity, and long-term cyclical stability is also very good.When further adding (c) composition again, though emulsifying dispersivity is fine, because the particle diameter of ROLLING OIL becomes medium particle diameter, thereby tack is very not good, demonstrates the tendency that oilness reduces.Therefore, for direct cold rolling oil, consider that from the aggegation effect angle of ROLLING OIL particle the addition in the lubricating oil family is advisable at 0.01-0.5 weight %, preferably 0.01-0.1 weight %.Addition is in this scope the time, and aggegation is respond well, can not take place automatic emulsified or emulsification disperses, and the particle diameter of ROLLING OIL is suitable.In addition, for circulating supply cold-rolled lubricating oil, consider that from ROLLING OIL particle diameter and long-term cyclical stability angle the addition in the lubricating oil family is advisable at 0.1-3 weight %, preferably 0.5-2 weight %.Addition is in this scope the time, and the ROLLING OIL particle diameter is bigger, and long-term cyclical stability is also very good.
Cold-rolled lubricating oil of the present invention with lubricator in, except mentioned component, can also add various known additives as required, for example oiliness improver, extreme pressure additive, antirust inhibitor, antioxidant and emulsifying agent etc.
As oiliness improver, for example can use the lipid acid such as polymeric acid of oleic acid, tallow fatty acid, palm oil fatty acid, ready denier oil acid, in lubricating oil family, can add 10 weight % at most.
As phosphorus is extreme pressure additive, for example can enumerate the aromatic series amine salt of trioctyl phosphate, Tritolyl Phosphate, tricresyl phosphate oleyl alcohol ester, dioctyl phosphate ester acid, dilauryl phosphate ester acid, tributyl phosphate, trioleyl phosphate, double tridecyl phosphate ester acid, acid di(2-ethylhexyl)phosphate oil base ester, single 2-ethyl hexyl phosphate ester acid etc.In addition, as sulphur is that extreme pressure additive for example can be enumerated sulfuration greases such as sulfuration lard, sulfuration butter and vulcanized vegetable oil ester, the various active forms of olefine sulfide, sulfurized mineral oil and active form not, dibenzyl disulfide, di-t-butyl two sulphur, zinc dialkyl dithiophosphate etc.These extreme pressure additive can be a kind, also can 2 kinds of mixing use.Its addition uses according to the scope of the 0.5-5.0 weight % in the lubricating oil family.Addition is many more, and the raising of oilness is big more, but when surpassing 5.0 weight %, the price of oil improves, and simultaneously, the raising of ovenable roasting property reduces with respect to the increase of addition, thereby impracticable.Improve the effect consideration from the price and the oilness of oil, the scope of 1.0-3.0 weight % is more desirable in practicality.
As antirust inhibitor, for example can use esters such as lipid acid such as alkenyl succinic acid and derivative, oleic acid, sorbitol monooleate, benzotriazole and derivative thereof and other amine etc.Their addition is the highest with respect to lubricating oil family can reach 2 weight %.
In addition, for example can use 2, aromatic amines such as phenolic compound, phenyl alpha-naphthylamine, thiodiphenylamine such as 4-ditertbutylparacresol, four [methylene radical-3-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic ester] methane etc. as antioxidant.Their addition is the highest with respect to lubricating oil family can reach 5 weight %.
In addition, for example can use nonionogenic tensides such as anion surfactants such as triethanol amine oleate, mersolates, polyoxyethylene nonylplenyl ether, polyoxyethylene sorbitol trioleate as emulsifying agent.In lubricating oil family, can add 2 weight % at most.
Cold-rolled lubricating oil lubricating oil of the present invention, from the angle consideration that alkali lye removes oiliness (or claiming alkali degreasing) and economy, its iodine number is advisable at 5-50, preferably 10-40, preferably 10-35.In addition, consider that from reducing the accumulation angle of ROLLING OIL on the milling train rotating mechanism fusing point of this lubricating oil is advisable at 10-40 ℃, preferably 15-35 ℃, preferably 20-30 ℃.
Cold-rolled lubricating oil of the present invention can adopt known method that the lubricating oil of the invention described above is scattered in the water and makes.In addition, (c) composition also can add respectively with (a) and (b) composition and other composition.The Dilution ratio of this moment has no particular limits, and as direct cold rolling oil, the concentration of lubricating oil is 1-20 weight % usually, 6-20 weight % preferably, in addition, as circulating supply cold-rolled lubricating oil, usually the concentration of lubricating oil is 1-10 weight %, makes emulsion and sprays supply roll and surface of steel plate.When concentration was low, the adhesion amount on surface of steel plate reduced, and can not obtain sufficient lubricant effect.In addition, in ROLLING OIL, also can cooperate above-mentioned various additives.
When cold-rolling of steel plate, the emulsion of plam oil and butter is supplied to the surface of roll and steel plate by sprinkling, thereby the accumulation that produces ROLLING OIL and scum silica frost around milling train.In addition, the surface of steel plate temperature raises during high-speed rolling, attached to the ROLLING OIL thermal degradation when on the steel plate, form high viscosity, thereby being washed property reduces significantly.In the present invention,, make the fusing point of ROLLING OIL reduce, alleviated the ROLLING OIL around the milling train and the accumulation of scum silica frost owing to be the complex ester class that contains (b) composition in the lipid formed of specific lipid acid at (a) composition.In addition, because the iodine number of ROLLING OIL reduces, resistance to thermal deterioration greatly improves, even thereby the surface of steel plate temperature raises when high-speed rolling, it is also little to raise attached to the rolling oil viscosity on the steel plate, suppressed the reduction of being washed property, and oilness significantly improves.In addition, by the specific water-soluble high-molecular compound of an amount of interpolation (c) composition, as direct cold rolling oil, the surface potential of ROLLING OIL particle is neutralized, owing to agglutination forms big particle, thereby the increase of the adhesion amount on surface of steel plate, oilness improved.Owing to the protective colloid action of these water-soluble high-molecular compounds forms the ROLLING OIL particle of macroparticle, can keep stable for a long time, thereby also improve lubricated stability.In addition, because these water-soluble high-molecular compounds disperse ROLLING OIL particle homogeneous, thereby also has the effect that prevents that spout etc. from being stopped up by foreign matter.And water-soluble high-molecular compound produces sequestering action to Ca ion and Fe ion, thereby the particle diameter of ROLLING OIL is not subjected to the influence of water quality by its addition decision, has satisfactory stability.In addition, as circulating supply cold-rolled lubricating oil, emulsifying dispersivity is good, improves for the weather resistance of the leakage of rolling abrasion powder and machine oil, thereby can keep the ROLLING OIL particle diameter steadily in the long term, keeps the good rolling lubrication at initial stage for a long time.
Use the cold-rolled lubricating oil of lubricating oil of the present invention, compare with ROLLING OIL in the past, oilness and being washed property are all fine, thereby the productivity can improve high-speed rolling the time.And, because fusing point is low, having reduced the accumulation around milling train of ROLLING OIL and scum silica frost, the danger of fire, product appearance is low and problems such as deterioration operating environment improve.In addition, because the being washed property during high-speed rolling do not reduce, can avoid using the increase of the production cost that cold-rolled lubricating oil in the past causes.In addition, very stable because the character of ROLLING OIL emulsion is not subjected to the influence of water quality, long-term cyclical stability is good, thereby compares with ROLLING OIL in the past, and operational stability has improved, and can produce steel plate with lower cost and high efficient.
Embodiment 1
Use the various ROLLING OIL usefulness lubricating oil shown in table 1 and the table 2 (goods 1-6 of the present invention and comparison goods 1-6), adopt ordinary method to prepare the ROLLING OIL (emulsion) of concentration 15 weight %, estimate oilness, alkali lye except that oiliness, wastewater treatment (ESI (%)) and particle diameter stability by the described test example in front.Evaluation result gathers and is shown in table 1 and the table 2.
<test example 1 (rolling test) 〉
For the various ROLLING OIL of preparation, use two-high rolling mill (φ 200mm * 200mm is wide, SUJ-2, Hs=90) to carry out the rolling test of the single mill train of rectangle by following condition, estimate oilness according to the rolling load (tonf/m) of draft=40% o'clock.If the value 95% of rolling load ratio plam oil (relatively goods 1) in the past is low, illustrate that oilness is good.In addition, by water-wet area occupation ratio (%) evaluation that rolled sheet material carries out after the oil removing being removed oiliness (be also referred to as alkali lye and remove oiliness) by following condition.Here said water-wet area occupation ratio is that the rolled sheet material after the oil removing is immersed in the water of room temperature, upwards propose then, is inferred by the area occupation ratio of water-wet (%) on the visual observation surface of steel plate to obtain.If show the water-wet area occupation ratio more than 80%, illustrate that to remove oiliness good.
Rolling condition
Rolling stock: soft steel (SPCC-B, 30mm be wide * 700mm length * 2mm is thick, Ra=0.02 μ m)
Roll roughness: polish along rolling direction with sand paper, be adjusted into Ra=0.3-0.4 μ m (Rz=2.8-3.2 μ m)
Steel billet temperature: 100 ℃
Roll speed: 400 meters/minute
Draft: 40%
ROLLING OIL concentration: 15 weight %
The liquid condition: 80 ℃, 30L
Agitation condition: M type homomixer, 12000 rev/mins
The sprinkling amount: 0.5 liter/minute * each 1 up and down, 200kPa
The oil removing condition
Preceding thermal treatment: 150 ℃ * 12 hours (in the atmosphere) (situation of this preceding thermal treatment imagination real machine high-speed rolling is carried out, and this condition is equivalent to the rolling situation of speed real machine more than 1800 meters/minute)
Degreasing fluid: caustic soda 2%+ polyoxyethylene nonylplenyl ether (HLB=12.4) 0.1%+ gluconic acid sodium salt 0.1% solution
Deoiling method: dipping → electrolysis → rinsing
Immersion condition: 80 ℃, 1 second
Electrolytic condition: 80 ℃, 5A/dm 2, 1 second
Rinsing condition: 70 ℃ of warm water spray (each face 1 liter/minute * 1 second).
<test example 2 (circulating emulsifying stability test) 〉
Various ROLLING OIL for preparation, use circulation test device to carry out circulating emulsifying stability test by following condition, use Coulter-counter (マ Le チ サ イ ザ one, BECKMANCOULTER make) to measure the median size of the emulsion of adding Fe ion front and back, also measure stable emulsifying index (ESI) and adhesion amount simultaneously.Variable quantity absolute value (μ m) according to median size (volume distributed median) is estimated particle diameter stability.The variable quantity absolute value is operable level below 10 μ m, and particle diameter stability is good especially when 5 μ m are following.ESI is the index of wastewater treatment, and ESI is low more, and wastewater treatment is good more.In addition, adhesion amount is the index of oilness and lubrication stability, and adhesion amount is many more, variation is more little, and oilness and lubrication stability are good more.The variable quantity of adhesion amount and above-mentioned particle diameter stability have positive dependency, and the many and little person of variable quantity absolute value (particle diameter good stability person) median size of adhesion amount illustrates that emulsifying stability is good.
Cycling condition
Recycle pump: impeller pump (250L/ branch), diameter 50mm pipe arrangement
Internal circulating load; The 100L/ branch
Cycling time: 30 minutes
ROLLING OIL concentration: 15 weight %
Liquid condition: 80 ℃, 30 liters
Fe ion: 5mg/kg
The ESI condition determination
Gather 400mL ROLLING OIL emulsion and put into separating funnel, leave standstill the ROLLING OIL concentration (use the oil content flask to read volume %, perhaps use the oil content densitometer to read weight %) of the upper and lower layer of measuring specified volume after 5 minutes.Utilize following formula to calculate ESI then.
ESI(%)=B/A×100
A: the ROLLING OIL concentration of the upper strata 100mL after leaving standstill
B: the ROLLING OIL concentration of the 100mL of lower floor after leaving standstill
The measuring method of adhesion amount
In oil removing in advance and gravimetric test piece, spray the ROLLING OIL emulsion by following condition, make it to adhere to ROLLING OIL, wash with flowing water then.Dry back gravimetry is according to the weight difference calculating adhesion amount (g/m of test piece 2).
Adhere to condition
Test piece: soft steel (SPCC-D, 100mm * 100mm * 0.5mm)
Steel billet temperature: room temperature
Sprinkling amount: 0.5 liter/minute in each face, 200kPa
Spray distance: 150mm
Spray method: vertically spray on the two sides
Spraying time: 1 second
Washing flow: 3L/ branch
The washing time: 1 second
Table 1
Goods of the present invention
1 2 3 4 5 6
Lubricating oil Form weight % (a) Fat A 90.98
Grease B 87.00 90.92 85.96 80.96 75.96
Grease C
Grease D
(b) Complex ester A 5.00 20.00
Complex ester B 10.00 10.00
Complex ester C 15.00 5.00
(c) Macromolecular compound A 0.04 0.02
Macromolecular compound B 0.04 0.04
Macromolecular compound C 0.08
Macromolecular compound D
Other Additive A 3.0 4.0 4.0 4.0 4.0 4.0
Additive B 1.0
Addition of C 1.0
Kinetic viscosity (mm 2/s,40℃) 40 36 40 45 55 26
Iodine number (I 2g/100g) 22 20 22 24 26 14
Fusing point (℃) (rise method) 26 27 26 25 24 25
The ROLLING OIL characteristic Test example 1 Oilness (tonf/m) 600 560 550 540 530 570
Alkali lye removes oiliness (%) 95 100 95 95 90 95
Test example 2 Median size (μ m) 29 60 49 51 53 66
Particle diameter stability (μ m) 8 1 0 0 0 1
Adhesion amount (g/m 2) 1.5 4.5 4.8 4.8 4.9 4.0
ESI(%) 22 1 0.5 0.5 0.5 3
Table 2
Compare goods
1 2 3 4 5 6
Lubricating oil Form weight % (a) Fat A
Grease B 95.97
Grease C 100 99.93 96.0 87.0
Grease D 96.9
(b) Complex ester A
Complex ester B 10.0
Complex ester C
Complex ester D 2.0
(c) Macromolecular compound A 0.1
Macromolecular compound B 0.03
Macromolecular compound C
Macromolecular compound D 0.07
Other Additive A 2.0 4.0 3.0
Additive B 1.0
Additive D 1.0
Additive E 1.0
Kinetic viscosity (mm 2/s,40℃) 40 43 40 42 28 55
Iodine number (I 2g/100g) 52 50 52 51 18 50
Fusing point (℃) (rise method) 38 40 38 38 28 37
The ROLLING OIL characteristic Test example 1 Oilness (tonf/m) 660 620 620 630 640 590
Alkali lye removes oiliness (%) 30 40 30 30 100 20
Test example 2 Median size (μ m) 26 35 62 19 56 28
Particle diameter stability (μ m) 8 0 22 10 1 8
Adhesion amount (g/m 2) 1.2 3.0 4.5 1.0 5.0 1.5
ESI(%) 27 52 1 35 0.5 25
In the superincumbent table, the implication of described grease, complex ester, macromolecular compound and other additive is as follows.
Fat A ... Oleum Cocois (the kinetic viscosity 25mm that iodine number 13, fusing point are 26 ℃, 40 ℃ 2The fatty acid rate of carbonatoms 12-14 in/s, the formation lipid acid is that 72 weight % and the fatty acid rate of carbonatoms below 8 are 8 weight %)
Grease B ... palm-kernel oil (the kinetic viscosity 28mm that iodine number 19, fusing point are 28 ℃, 40 ℃ 2The fatty acid rate of carbonatoms 12-14 in/s, the formation lipid acid is that 61 weight % and the fatty acid rate of carbonatoms below 8 are 3 weight %)
Grease C ... plam oil (the kinetic viscosity 41mm that iodine number 52, fusing point are 38 ℃, 40 ℃ 2The fatty acid rate of carbonatoms 12-14 in/s, the formation lipid acid is 1 weight %)
Grease D ... butter (the kinetic viscosity 43mm that iodine number 49, fusing point are 40 ℃, 40 ℃ 2The fatty acid rate of carbonatoms 12-14 in/s, the formation lipid acid is 4 weight %)
Complex ester A ... polymeric acid=60: 40 (weight ratio) that trimer acid is above)/ester that glycol ether/lauryl alcohol=2/1/2 (mol ratio) obtains (the kinetic viscosity 820mm that acid number 8, hydroxyl value 6, molecular-weight average are 1800,40 ℃ by (the dipolymer acid: of oleic polymeric acid 2/ s)
Complex ester B ... polymeric acid=75: 25 (weight ratio) that trimer acid is above)/ester that tetramethylolmethane/lauric acid=1/2/6 (mol ratio) obtains (the kinetic viscosity 1000mm that acid number 4, hydroxyl value 8, molecular-weight average are 3000,40 ℃ by (the dipolymer acid: of the polymeric acid of ready denier oil acid 2/ s)
Complex ester C ... polymeric acid=90: 10 (weight ratio) that trimer acid is above)/ester that TriMethylolPropane(TMP)/lauric acid=1/2/4 (mol ratio) obtains (the kinetic viscosity 450mm that acid number 3, hydroxyl value 6, molecular-weight average are 1900,40 ℃ by (the dipolymer acid: of the polymeric acid of ready denier oil acid 2/ s)
Complex ester D ... the ester (acid number 3, hydroxyl value 35, molecular-weight average 50000) that obtains by hexanodioic acid/tetramethylolmethane/oleic acid/octanol=0.9/1/1.8/0.2 (mol ratio)
Macromolecular compound A ... the multipolymer of phosphoric acid corrective/sodium methacrylate=4/5 of diethylaminoethyl methacrylate (weight-average molecular weight=20,000)
Macromolecular compound B ... the multipolymer of phosphoric acid corrective/sodium acrylate=6/1 of dimethylaminoethyl methacrylate (weight-average molecular weight=600,000)
Macromolecular compound C ... the multipolymer of oxyacetic acid corrective/sodium acrylate=3/1 of dimethylamino-propyl Methacrylamide (weight-average molecular weight=100,000)
Macromolecular compound D ... the sad corrective of the homopolymer of diethylaminoethyl methacrylate (weight-average molecular weight=80,000)
Additive A ... oiliness improver (palm oil fatty acid)
Additive B ... antioxidant (2, the 4-ditertbutylparacresol)
Addition of C ... tricresyl phosphate oleyl alcohol ester
Additive D ... the 4-octyldiphenylamine salt of butyl phosphate ester acid
Additive E ... (the dipolymer acid: polymeric acid=7: 3 (weight ratio) that trimer acid is above) of the polymeric acid of ready denier oil acid
The iodine number of lubricating oil adopts the method for JISK0070 to measure, and in addition, fusing point (rising fusing point) is measured according to the method for " benchmark grease analytical test method " (the 2nd chapter the 2nd joint 4.2, Corporation Japan oiling association compiles, distribution in 1996).
In table 1 and table 2.Summary record kinetic viscosity and iodine number and the fusing points of various direct cold rolling oil with lubricating oil.Fusing point is an index of estimating the accumulation of ROLLING OIL around milling train, and fusing point is low more, and anti-ROLLING OIL accumulation property is good more.By the result shown in the table as can be seen, compare with goods relatively, the direct cold rolling oil of goods of the present invention has and good removes oiliness and anti-ROLLING OIL is piled up property.Particularly compare with the prior art plam oil that compares goods 1, all performances are all very superior.
Embodiment 2
Add water with cold-rolled lubricating oil in lubricating oil (goods 7-12 of the present invention and relatively goods 7-12) in the various circulating supply shown in table 3 and the table 4, preparation concentration is the ROLLING OIL (emulsion) of 3 weight %, estimate oilness, being washed property, anti-scum silica frost by test described below example and pile up property and long-term cyclical stability, evaluation result gathers and is shown in table 3 and the table 4.In table 3 and the table 4, each composition (part) is identical with embodiment 1.
<test example 3 (rolling test) 〉
For the various ROLLING OIL of preparation, use two-high rolling mill (φ 200mm * 200mm is wide, SUJ-2, Hs=90) to carry out the rolling test of the single mill train of rectangle by following condition, estimate oilness according to the rolling load (tonf/m) of draft=40% o'clock.If the value of the system cold-rolled oil of rolling load ratio butter in the past (relatively goods 7) is 95% low, illustrate that oilness is good.In addition, by water-wet area occupation ratio (%) evaluation that rolled sheet material carries out after the oil removing being removed oiliness (alkali lye removes oiliness) by following condition.As long as show the water-wet area occupation ratio more than 80%, it is good that just explanation removes oiliness.
Rolling condition
Rolling stock: soft steel (SPCC-B, 30mm be wide * 700mm length * 2mm is thick, Ra=0.02 μ m)
Roll roughness: polish along rolling direction with sand paper, be adjusted into Ra=0.3-0.4 μ m (R z=2.8-3.2 μ m)
Steel billet temperature: 100 ℃
Roll speed: 400 meters/minute
Draft: 40%
ROLLING OIL concentration: 3 weight %
The liquid condition: 60 ℃, 10L
Stirrer: M type homomixer (special machine chemical industry (strain) manufacturing)
Rotating speed: 9000 rev/mins
The sprinkling amount: 2 liters/minute * each 1 up and down, 100kPa
The oil removing condition
Preceding thermal treatment: 150 ℃ * 12 hours (in the atmosphere) (situation of this preceding thermal treatment imagination real machine high-speed rolling is carried out, and this condition is equivalent to the rolling situation of speed real machine more than 1800 meters/minute)
Degreasing fluid: caustic soda 2%+ polyoxyethylene nonylplenyl ether (HLB=12.4) 0.1%+ gluconic acid sodium salt 0.1% solution
Deoiling method: dipping → electrolysis → rinsing
Immersion condition: 80 ℃, 1 second
Electrolytic condition: 80 ℃, 5A/dm 2, 1 second
Rinsing condition: 60 ℃ of warm water spray (each face 1 liter/minute * 1 second).
<test example 4 (continuous rolling test) 〉
For the various ROLLING OIL of preparation, use above-mentioned two-high rolling mill to carry out the rolling test of coiled material tension force 3 passages by following condition, estimate anti-scum silica frost accumulation property according to scum silica frost accumulating amount (g).If the scum silica frost accumulating amount lack than 50% of the value of in the past butter class cold-rolled lubricating oil (relatively goods 7), just illustrate that anti-scum silica frost accumulation property is good.In addition, with the particle size of emulsion before and after Coulter-counter (マ Le チ サ イ ザ-, the BECKMAN COULTER make) determination test, estimate long-term cyclical stability according to the variable quantity absolute value (μ m) of median size (volume distributed median).(long-term cyclical stability) is good if the variable quantity absolute value below 2 μ m, illustrates particle diameter stability.
Rolling condition
Rolling stock: soft steel (SPCC-D, 50mm be wide * 100m length * 1mm is thick, Ra=0.5 μ m)
Roll roughness: be adjusted into Ra=1.5 μ m
Steel billet temperature: room temperature
Roll speed: 10 meters/minute
Rolling tensile force: 68.6MPa
Draft: every time 25% (total draft 58%)
ROLLING OIL concentration: 3 weight %
The liquid condition: 60 ℃, 10L
Agitation condition: 9000 rev/mins of M type homomixers
The sprinkling amount: 1 liter/minute * each 1 up and down, 100kPa
Atmosphere temperature: 20 ℃
Table 3
Goods of the present invention
7 8 9 10 11 12
Lubricating oil Form weight % (a) Fat A 60
Grease B 68 75 79 70 50
Grease D
Grease E 20
(b) Complex ester A 20 15
Complex ester B 10 20
Complex ester C 20 30
(c) Macromolecular compound A
Macromolecular compound B 1 1 1
Macromolecular compound C 2 2
Other Ester A
Ester B
Ester C
Additive A 5 5 5 5 5 5
Additive B 1 1 1 1 1 1
Addition of C 2 2 2 2 1
Additive D
Additive E
Additive F
Additive G 1 1 1 1 1 1
Additive H 3 1 1
Kinetic viscosity (mm 2/s,40℃) 45 45 40 57 54 65
Iodine number (I 2g/100g) 26 24 22 26 36 30
Fusing point (℃) (rise method) 24 25 26 24 20 23
The ROLLING OIL characteristic Test example 1 Oilness (tonf/m) 560 555 560 550 550 540
Alkali lye removes oiliness (%) 100 100 100 100 90 95
Test example 2 Anti-scum silica frost accumulation property (g) 26 14 18 14 12 13
Particle diameter stability (μ m) 2 1 0 1 0 1
Table 4
Compare goods
7 8 9 10 11 12
Lubricating oil Form weight % (a) Fat A
Grease B 90 70
Grease D 98
Grease E 70 30
(b) Complex ester A
Complex ester B 20 38
Complex ester C
(c) Macromolecular compound A
Macromolecular compound B 1 1
Macromolecular compound C 2 2
Other Cruel A 19
Ester B 20 74
Ester C 15
Additive A 5 5 5 3 6
Additive B 1 1 1 2
Addition of C 2 2
Additive D 2
Additive E 2
Additive F 1
Additive G 1 1 1 1
Additive H 2 1 1 3 1
Kinetic viscosity (mm 2/s,40℃) 43 28 34 72 70 75
Iodine number (I 2g/100g) 49 18 30 59 56 65
Fusing point (℃) (rise method) 40 28 22 12 0 12
The ROLLING OIL characteristic Test example 1 Oilness (tonf/m) 600 660 660 550 600 545
Alkali lye removes oiliness (%) 60 100 95 30 40 20
Test example 2 Anti-scum silica frost accumulation property (g) 56 20 14 11 28 11
Particle diameter stability (μ m) 5 O 1 1 2 1
Grease E ... plam oil (the kinetic viscosity 41mm that iodine number 65, fusing point are 8 ℃, 40 ℃ 2The fatty acid rate of carbonatoms 12-14 in/s, the formation lipid acid is 1 weight %)
Ester A ... stearic acid 2-(ethyl hexyl) ester
Ester B ... the ester (acid number 5) that obtains by TriMethylolPropane(TMP)/oleic acid/stearic acid=14.4/60.0/25.6 (weight ratio)
Ester C ... the ester (acid number 5) that obtains by tetramethylolmethane/oleic acid/stearic acid=14.4/60.0/25.6 (weight ratio)
Additive F ... antioxidant (phenyl-a-naphthylamine)
Additive G ... rust-preventive agent (hexadecylene base succsinic acid)
Additive H ... emulsifying agent (polyoxyethylene nonylplenyl ether, HLB=12.4)
By the result shown in table 3 and the table 4 as can be seen, compare with the comparison goods, circulating supply of the present invention is used the oilness of cold-rolled lubricating oil and removes oiliness all very good, particularly compares with the prior art butter class cold-rolled lubricating oil that compares goods 7, and all performances are all very superior.

Claims (10)

1. cold-rolled lubricating oil for steel plate lubricating oil is characterized in that, this lubricating oil contains: (a) lipid, wherein the lipid acid of carbonatoms 12-14 accounts for more than the 50 weight % in constituting greasy lipid acid, and (b) complex ester class, and the iodine number of this lubricating oil is 5-40.
2. the described cold-rolled lubricating oil for steel plate lubricating oil of claim 1 is characterized in that, in the greasy lipid acid that constitutes (a), the ratio of the lipid acid of carbonatoms below 8 is below the 5 weight %.
3. claim 1 or 2 described cold-rolled lubricating oil for steel plate lubricating oil is characterized in that, described (b) composition is the ester that is obtained by polyprotonic acid, polyvalent alcohol and monohydroxy-alcohol and/or unary fatty acid.
4. claim 1 or 2 described cold-rolled lubricating oil for steel plate lubricating oil, it is characterized in that, described (b) composition is, by the carboxyl of the remnants of the dipolymer acid of the senior aliphatics unsaturated acid that is selected from carbonatoms 16-20 and the part ester that obtains with polyalcohols more than a kind in the polymeric acid or hydroxyl by the ester of the monohydroxy-alcohol of carbonatoms 12-22 or unary fatty acid esterification, weight-average molecular weight 750-20000.
5. claim 1 or 2 described cold-rolled lubricating oil for steel plate lubricating oil, it is characterized in that, also contain in (c) following water-soluble high-molecular compound more than a kind, this water-soluble high-molecular compound is to be selected from following polymkeric substance: (c1) by the monomer of general formula (1) expression or the homopolymer of its salt, (c2) this monomeric multipolymer more than 2 kinds, (c3) this monomeric more than a kind with (methyl) vinylformic acid, its salt, the multipolymer more than a kind in its alkyl ester or its alkylamide, its weight-average molecular weight is in the scope of 10000-1000000
Figure C2003101156510002C1
In the formula, R 1Expression hydrogen atom or methyl, R 2And R 3The alkyl of expression carbonatoms 1-3, A represent-O-or-N H-, m represents the integer of 1-3.
6. cold-rolled lubricating oil for steel plate is characterized in that, contains claim 1 or 5 described lubricating oil and water.
7. the described cold-rolled lubricating oil for steel plate of claim 6 is characterized in that, is the cold-rolled lubricating oil that direct type is supplied with usefulness.
8. the described cold-rolled lubricating oil for steel plate of claim 6 is characterized in that, is the cold-rolled lubricating oil of circulating supply usefulness.
9. the cold rolling process of steel plate is characterized in that, uses to contain the cold-rolled lubricating oil for steel plate that claim 1 or 5 described lubricating oil and water form.
10. claim 1 or 5 described lubricating oil are used as cold-rolled lubricating oil for steel plate and are coated with the usefulness of lubricating oil.
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