CN1318469A - Mfg. of flame-retarded melamine resin board - Google Patents

Mfg. of flame-retarded melamine resin board Download PDF

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Publication number
CN1318469A
CN1318469A CN01116894A CN01116894A CN1318469A CN 1318469 A CN1318469 A CN 1318469A CN 01116894 A CN01116894 A CN 01116894A CN 01116894 A CN01116894 A CN 01116894A CN 1318469 A CN1318469 A CN 1318469A
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CN
China
Prior art keywords
melamine resin
fire
plate
immersion liquid
retardant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN01116894A
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Chinese (zh)
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CN1206097C (en
Inventor
李均吉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUHAN MELAMINE CO Ltd
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SUHAN MELAMINE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of CN1318469A publication Critical patent/CN1318469A/en
Application granted granted Critical
Publication of CN1206097C publication Critical patent/CN1206097C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/30Making multilayered or multicoloured articles
    • B29C43/305Making multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/52Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

A producing method of flame-retarded melamine resin board is characterized in that: dipping the silurian paper into the melamine solution to make the resin achieve a maceration quantity of 55-65%, then drying and adhering the dried melamine resin dipped paper to one or two sides of dipped board with a maceration quantity of 25-35%, then hot forming by hot-pressing under a certain condition, and demolding after the hot plate of the hot-pressing cooled to the room temperature by water. The invention is related to different melamine resin boards mainly composed of decorative plates. Owing to the improved flame-retarded character, they are not burning and quite brilliant.

Description

The manufacture method of fire-retardant melamine resin plate
The present invention is a kind of manufacture method of relevant fire-retardant melamine resin plate, specifically, is to the various melamine resin plates based on decorative panel, in its technical process, improve fire resistance,, and can also represent its beautiful quality so that when fire, make it nonflammable.
At present, various ornament materials just are used on the wooden assorted tool of desk, sales counter, furniture, kitchen cabinet and sound equipment utensil etc. a long time ago except that as the decorative panel.Recently,, carry out various processing, so that the more graceful more beautiful of decorating on the surface in order to adapt to the characteristic of various goods.The general manufacture method of above-mentioned decorative panel is earlier stencil paper to be immersed in the resin maceration extract, then with its dried bath, and pastes on the brown paper lamination of resin pickup, is hot pressed into decorative panel again under certain temperature and pressure.
Once recorded and narrated following process for making on " manufacture method of decorative panel " that the former Korean Patent of delivering of the inventor is 1996-035074 number, first procedure is by the immersion trough that fills chemical resin chemical resin in the immersion trough to be impregnated in the material by the material on the spool by a lot of deflector rolls to go; Second operation work is to be set in 150 ± 10 ℃ drying equipment by a temperature with the speed of per minute 15m via the coiled material of first procedure, chemical resin to dipping carries out drying, stays non-volatile composition so that allow volatilization composition in the chemical resin evaporate; Three process is the coiled material that is dried in two procedures when drying equipment goes out fork-like farm tool used in ancient China, cuts off with cutter by certain specification; The 4th procedure be in three process cut paper wood with 2 layers or substrate of 3 layers of stacked formation, simultaneously this substrate up and down or at the thin diamond plate of the attached again subsides one deck of a side; Five processes is being layered in up and down in the 4th procedure or equipment such as hot press that the sheet material utilization of a side can be heated are hot pressed into decorative panel with 130 ± 10 ℃ and 50 ± 10kgf cm.
A kind of technology different with above-mentioned decorative board production method, be disclosed in the patent of the previous application of the inventor, this patent is Korean Patent 99-45889 number " the musical instrument manufacture method of glued board " and Korean Patent 99-48509 number " the printed substrate manufacture method of liner plate ", these patents are to propose as a ring of making plate-like product, this plate-like product is earlier stencil paper to be immersed in the resin immersion trough, be dried then and paste and soak in the paper immersion resin immersion trough, then, be dried and paste on the brown paper laminated plate that is soaked with resin, be hot pressed into tabular by uniform temperature and pressure again.
In Korean Patent 99-458890 number " musical instrument with the manufacture method of glued board ", recording and narrating following technology, first procedure is the operation of preparation resin, mixes polyvinyl alcohol (hereinafter to be referred as PVA), the water of 10~15 weight portions, the methyl alcohol of 5~10 weight portions, the interfacial agent of 0.1~0.2 weight portion, the curing agent of 0.5~1.0 weight portion and the silicone oil of 0.2~0.3 weight portion of 3 weight portions on 100 weight portion accelerated resins; Second operation work is to immerse the stencil paper with special decorative pattern in the resin of preparing in first procedure, make its impregnation melamine resin amount reach 55~65%, in 90~120 ℃ temperature, it is carried out drying then, three process be impregnated paper dry in two procedures and thickness for the 3.0mm bending strength be 12kgf the general glued board of the cm temperature of carrying out operation, the hot pressing of hot pressing with press device be 160~195 ℃, pressure be 10~12kgf the cm time be 20~45 seconds.In addition, recording and narrating following technology among the Korean Patent 99-45890 " printed substrate with the manufacture method of liner plate ", promptly dipping stencil paper impregnation amount reaches 55~65% in the melamine immersion liquid, temperature with 90~120 ℃ gives drying in drying machine then, this dry melamine paper places the both sides of plank, and in the forcing press that is heated to 130~140 ℃ of temperature with 17~25kgf the exert pressure 7~12 minutes of cm, hot plate water-cooled to the room temperature for the treatment of forcing press after the moulding is gone the demoulding again.The decorative panel that utilizes above-mentioned method to make, the strong point of various ornament materials and glued board is can show magnificent outward appearance by woodgrained paper and stencil paper, but because fire resistance is low, and is inflammable during fire, thereby exists problem such as the large-scale accident of easy generation.
The objective of the invention is in order to address the above problem, and provide a kind of manufacture method of anti-flammability melamine resin plate, in order to produce the fire-retardant decoration of various energy melamine resin plate,, can also guarantee fully to show beautiful performance simultaneously so that when fire, make it nonflammable.
The purpose of invention is achieved in that the present invention is by following manufacture method processing melamine resin plate, that is: earlier stencil paper is immersed in the maceration extract of melamine resin, make its pickup reach 55~65% and carry out drying afterwards, and then it is affixed on a kind of plate one or both sides, after the resin pickup of this plate is 25~35% attached subsides, use forcing press hot-forming under certain conditions, carry out water-cooled then, make forcing press heating plate cool to room temperature, the capable again demoulding;
In above-mentioned manufacturing process, plate will use through the phenolic resins immersion liquid, the fire proofing that impregnation process is crossed is carried out in epoxy resin immersion liquid or polyester immersion liquid, to under 130~140 ℃ temperature, carry out hot-formingly during hot pressing, provide fire-retardant melamine resin board fabrication method just can reach the purpose of the phase of giving with above-mentioned technology characteristics with 50~60kgf cm, 15~30 minutes time of exert pressure.
As mentioned above, the present invention is owing to the fire resistance of having improved greatly with the various melamine resin plates headed by the decorative panel, thereby nonflammable when breaking out of fire, and it provides the manufacture method of a very useful fire-retardant melamine resin plate can also fully to represent magnificent quality.
With reference to the accompanying drawings the present invention is described in more detail, but, accompanying drawing just provides in order to help to understand, and the present invention will not only be limited in the following declared range.
Fig. 1 is the melamine resin plate sectional drawing of an example of the present invention
As shown in Figure 1, melamine resin plate of the present invention has as following structure, promptly through the fire proofing (21,22,23) of resin dipping by individual layer or be laminated into body (20); The attached stencil paper (10) that is pasting through the melamine dipping above or below body (20).In order to make the fire-retardant melamine resin plate of said structure, earlier stencil paper is immersed melamine liquid in the present invention, make the pickup of its resin reach 55~65%, carry out drying then, again this melamine resin impregnated paper of drying is affixed to a side or the both sides through the impregnated fire proofing of resin, then with its hot forming.
Above-mentioned melamine maceration extract can use traditional immersion liquid, for the optimum condition of melamine immersion liquid and drying condition write up in Korean Patent that the inventor had once declared 99-45889 number and 99-45890 number.The present invention especially in order to promote the fire resistance of preparation resin, preferably uses the melamine resin immersion liquid that is mixed with gypsum, and the part by weight of gypsum accounts for 5~10% of total composition weight in this melamine resin immersion liquid; After the fusion gypsum, because the gypsum composition will improve the fire resistance of resin, if blended amount is lower than 5%, the improvement of fire resistance just seems insufficient so; If blended amount surpasses 10%, owing to be difficult for disperseing gypsum, gypsum not only can not evenly be disperseed in resin so; The problem of dipping also can appear being difficult for because of the precipitation of gypsum.
As mentioned above, earlier stencil paper is flooded after the melamine resin, it is affixed to the one or both sides of fire proofing, and then carry out hot-formingly, at this moment, fire proofing can use tabular fiberglass-reinforced plastic materials such as (to call " FRP " in the following text);
Especially in order to promote fire resistance, can build up several layers to above-mentioned fire proofing and use, perhaps can below fiberglass-reinforced plastic, make composite construction just better by sheet metal such as attached subsides such as aluminium sheet;
In order to strengthen the bond strength between dipping stencil paper and the flame-proof sheet material, flood into 25~35% to flame-proof sheet material with resin and re-use afterwards, resin immersion liquid at this moment can be used traditional phenolic resins immersion liquid, epoxy resin immersion liquid or polyester immersion liquid etc.
In addition, in order further to improve the fire resistance of melamine resin plate, preferably use gypsum resin immersion liquid to fusion 5~10% weight portions in the 100% weight portion immersion liquid, above the flame-proof sheet material of dipping after the stencil paper of attached subsides dipping melamine, under 130~140 ℃ of temperature with 50~60kgf the cm exert pressure carried out hot forming in 15~30 minutes.Hot forming is will pressurize 15~30 minutes under 130~140 ℃ of temperature, if but temperature less than 130 ℃, pressing time less than in the time of 15 minutes, resin can not fully solidify, and adhesive force is reduced; If temperature surpasses 140 ℃, the decorative pattern impregnated paper at high temperature can be made its distortion by exposed for a long time when surpassed 30 minutes pressing time, therefore under 130~140 ℃ temperature, pressurize 15~30 minutes be best; At this moment, pressure be located at usually 50~60kgf the cm scope, when insufficient pressure 50kgf during cm because pressure is little, the engaging force of flame-proof sheet material material and stencil paper reduces, and can produce the splitting phenomenon; When pressure surpass 60kgf during cm the decorative pattern impregnated paper occur breaking or the phenomenon that the resin of flame-proof sheet material is extruded occurs, produce the problem that engaging force is reduced thus, thus best pressure limit should be 50~60kgf cm;
The melamine resin plate of Zhi Zaoing as stated above, equally can be applied in many purposes with general melamine resin plate, especially below the melamine resin plate of making as stated above, be stained with plasterboard, aluminium sheet, corrosion resistant plate or during as the fireproof board of iron plate, can be used as fire-retardant melamine resin sheet material and use with binding agent;
As mentioned above, use melamine resin plate of the present invention, especially use fusion gypsum in the immersion liquid and during the melamine resin plate produced, because the effect of gypsum composition can further improve flame retardant effect.
To the present invention be described in more detail by following example below, but the present invention is not only limited to following explanation.
Example 1
Stencil paper is immersed in the melamine immersion liquid, make pickup reach 58.5%, under 120 ℃ temperature, carry out drying then, be processed into a decorative pattern impregnated paper; In addition, the plate glass fiber is immersed in the phenolic resins immersion liquid, make the resin pickup reach 30%, then, put glass mat into drying machine and carry out drying with 140 ℃ temperature, be processed into a glass fiber impregnated substrate with this, again three pieces of this glass fiber impregnated substrate layers are gathered into folds, and attached above it subsides one deck decorative pattern impregnated paper, then in the hot press that is heated to 130 ℃ of temperature, carried out moulding in 25 minutes with 58kgf cm exert pressure, make the temperature of heating plate of hot press reduce to room temperature through water-cooled, the fire-retardant melamine resin plate that is processed into is taken out in the demoulding then, utilize following method to go to measure its adhesion strength to above-mentioned manufactured goods, tear strength and fire resistance, its experiment the results are shown in the table 1;
Melamine immersion liquid used herein is mixed and made into by following proportioning, that is: melamine and formalin are pressed the liquid of 1.8 molar ratios mixing as 100 weight portions, mix PVA3 weight portion then on this basis, methyl alcohol 10 weight portions and silicone oil 0.3 weight portion are made, the phenolic resins immersion liquid be phenol and formalin by the mixed liquor of 0.94 mol ratio as 100 weight portions, mix ammoniacal liquor 2.4 weight portions again and methyl alcohol 50 weight portions are made;
----adhesion strength------
The above-mentioned melamine resin plate surface temperature of making directly is heated to after 200 ℃, goes to measure between glass fibre and the impregnated paper the required time of breakaway between genetic horizon;
----tear strength------
Stipulate to test by the heat reactive resin decorative panel abrasion test of KS M3332;
----anti-flammability--------
Stipulate to test by the flame retardant test of KS F2271 building inner decoration material and structure.
Example 2
Immersion liquid will use the gypsum blended amount for total component material 100 weight portions being added the melamine resin immersion liquid and the phenolic resins immersion liquid of 7.5 weight portions in this example, in addition, remove to make fire-retardant melamine resin plate by the same procedure in the example 1, and go to measure adhesion strength, tear strength and fire resistance with example 1 identical method, its measurement result is listed in the table 1.
Comparative example 1
Flood with brown paper instead of glass fiberboard, and use brown paper dipping plate to make, in addition, remove to make fire-retardant melamine resin plate by the same procedure in the example 1, and go to measure adhesive strength, tear strength and fire resistance with example 1 identical method, its measurement result is listed in the table 1.
Test example 1 and test example 2
Forming a layer thickness below the fire-retardant melamine resin plate of processing in example 1 and 2 is the plasterboard of 10.5cm, produces fire-retardant melamine plasterboard, goes to measure adhesion strength with the same procedure of example 1 then, tear strength and fire resistance.It the results are shown in the table 1
<table 1 〉
Distinguish adhesion strength tear strength fire resistance
Fire-retardant 3 grades of example 1 70 seconds 200
Fire-retardant 3 grades of example 2 60 seconds 200
Comparative example 1 27 seconds 200 is fire-retardant below 3 grades
Fire-retardant 2 grades of test example 1 70 seconds 200
Fire-retardant 2 grades of test example 2 60 seconds 200
As shown in table 1, according to firm and hard example 1 of melamine resin and the example 2 that the present invention makes, compare with the melamine resin plate of " comparative example 1 " processed with general manufacture method, can confirm that by table 1 fire resistance has obtained very big improvement; In addition, the fire-retardant melamine resin plate that utilizes example and example 2 to make is processed the test example 1 and the test example 2 of fire-retardant melamine plasterboard, and its fire resistance is 2 grades, and hence one can see that, and fire resistance has obtained further improving; Therefore according to the fire-retardant melamine resin plate of the present invention's production, it is nonflammable to follow traditional melamine resin plate to compare, thereby has the strong point that reduces fire hazard.

Claims (5)

1, a kind of manufacture method of fire-retardant melamine resin plate, it is characterized in that: stencil paper is immersed in the melamine immersion liquid, make the pickup of its resin reach 55~65%, carry out drying then, and this dry melamine resin impregnated paper is affixed to a resin pickup is on 25~35% dipping sheet material one sides or two sides, utilize the hot press hot forming then under certain conditions, treat that again the heating plate of hot press carries out the demoulding after water-cooled is reduced to room temperature; In this melamine resin plate manufacturing process, above-mentioned dipping sheet material is to utilize the phenolic resins immersion liquid, and epoxy resin immersion liquid or polyester immersion liquid are flooded, and design temperature is 130~140 ℃ during hot pressing, setting pressure be 50~60kgfd cm, be 15~30 minutes pressing time.
2, the manufacture method of fire-retardant melamine resin plate according to claim 1, it is characterized in that: be on 100 the weight portion to total component material of phenolic resins immersion liquid, epoxy resin immersion liquid or polyester immersion liquid, fusion 5~10 weight portions are prepared maceration extract, and flood with this.
3, the manufacture method of fire-retardant melamine resin plate according to claim 1 and 2 is characterized in that: the fire-retardant melamine resin board fabrication method that is used as the flame-proof sheet material material with the fiberglass-reinforced plastic plate.
4, the manufacture method of fire-retardant melamine resin plate according to claim 3, it is characterized in that: utilize the fire-retardant melamine resin board fabrication method of following composite construction, promptly be used as the composite construction of below bonding aluminium sheet of the fiberglass-reinforced plastic plate of flame-proof sheet material material.
5, according to the manufacture method of claim 1 or 4 described fire-retardant melamine resin plates, it is characterized in that: binding agent is coated in the melamine resin plate below that is processed, stick the material that plasterboard, aluminium sheet, corrosion resistant plate or iron plate are not fired then, utilize said method to carry out the stacked fire-retardant melamine resin plate laminated plate of feature that is.
CNB011168943A 2000-04-18 2001-04-16 Mfg. of flame-retarded melamine resin board Expired - Fee Related CN1206097C (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
KR10-2000-0020453 2000-04-18
KR1020000020453 2000-04-18
KR20000020453 2000-04-18
KR10-2000-0030887 2000-06-05
KR20000030887 2000-06-05
KR1020000030887 2000-06-05

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CN1318469A true CN1318469A (en) 2001-10-24
CN1206097C CN1206097C (en) 2005-06-15

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Cited By (2)

* Cited by examiner, † Cited by third party
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CN105500873A (en) * 2015-12-22 2016-04-20 苏州市强森木业有限公司 Manufacturing method of synergistic flame-retardant composite laminated fireproof plate
CN107081938A (en) * 2017-04-28 2017-08-22 浙江瑞欣装饰材料有限公司 High-pressure decorating plate and preparation method thereof

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KR100452486B1 (en) * 2001-09-21 2004-10-12 주식회사 서한안타민 An incombustible sheet and manufacturing method of the same using incombustible resin composition
KR20030051934A (en) * 2001-12-20 2003-06-26 주식회사 열린도어 Manufacture method and fireproofing door
KR100478398B1 (en) * 2001-12-28 2005-03-24 유신메라민공업주식회사 The thermosetting wooden board and its processing method
KR100878106B1 (en) * 2007-05-29 2009-01-14 최재연 A method for adhering surface materials on gypsum boards and decorated gypsum boards
CN103465337B (en) * 2012-06-07 2016-01-27 天津市鑫源森达新材料科技有限公司 A kind of production technology with the high light melamine decorative veneer of wood effect
KR101396453B1 (en) * 2013-04-26 2014-05-20 한국건설기술연구원 Incombustible lid for low voltage cabling box and method for manufacturing the same
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KR102290293B1 (en) 2020-12-10 2021-08-19 주식회사 프린테크엘피엠 Melamine sheet, Manufacturing method and Consruction method of melamin sheet having antibacterial and antifungul function

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KR890003427B1 (en) * 1986-07-05 1989-09-20 남철우 Combine gas turbine engine system
JPH06320677A (en) * 1993-05-13 1994-11-22 Hitachi Chem Co Ltd Manufacture of laminated plate
KR19990020605A (en) * 1997-08-30 1999-03-25 조한석 Surface treatment method of non-combustible interior materials
KR200183182Y1 (en) * 1999-12-16 2000-05-15 주식회사메라톤 decorative thermosetting laminated sheet to prevent burning

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105500873A (en) * 2015-12-22 2016-04-20 苏州市强森木业有限公司 Manufacturing method of synergistic flame-retardant composite laminated fireproof plate
CN107081938A (en) * 2017-04-28 2017-08-22 浙江瑞欣装饰材料有限公司 High-pressure decorating plate and preparation method thereof

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KR100443058B1 (en) 2004-08-04
CN1206097C (en) 2005-06-15
KR20010098673A (en) 2001-11-08

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