CN1312351A - Solid fuel made of flyash and plastic and its preparation method - Google Patents

Solid fuel made of flyash and plastic and its preparation method Download PDF

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Publication number
CN1312351A
CN1312351A CN 01107893 CN01107893A CN1312351A CN 1312351 A CN1312351 A CN 1312351A CN 01107893 CN01107893 CN 01107893 CN 01107893 A CN01107893 A CN 01107893A CN 1312351 A CN1312351 A CN 1312351A
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China
Prior art keywords
flyash
plastics
biofuel
solid fuel
solid
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Pending
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CN 01107893
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Chinese (zh)
Inventor
张东新
商伯航
曲保恩
王凤鸣
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Individual
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Individual
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Priority to CN 01107893 priority Critical patent/CN1312351A/en
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  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The present invention relates to a solid fuel prepared from fly ash, polyethylene plastics and biological fuel through the processes of heating, mixing, stirring and extrusion forming. Said invention can reutilize about 1-25% of effective heat value of fly ash and inflammable property of biological fuel and waste plastics to change the discarded material into effective new energy source. Said fuel is simple in production process, light in weight, water-resistant, long in combustion time and easy to store, and its raw material cost is low.

Description

Utilize solid fuel that flyash and plastics make and preparation method thereof
The invention belongs to solid fuel, particularly relate to solid fuel of making by waste materials containing carbon and preparation method thereof.
Industrial and civilian waste material such as flyash, plastic waste etc. are one of primary pollution source that causes present environmental pollution.The annual only flyash quantity discharged of power plant in the whole world is about 2 hundreds of millions tons at present, China also reaches more than 4,000 ten thousand tons every year, along with developing rapidly of energy industry, the generation of flyash also can be increasing, existing only have seldom part as cheap stopping composition by owing to make building materials etc., and major part is deposited in the farmland, a large amount of land resourcess have been taken, along with the variation of weather can increase a large amount of suspended substances, Air quality is seriously descended, and cause the pollution and the alkalization of farmland soil property of the surface water.And plastics have premium propertiess such as light weight, intensity height, corrosion-resistant, easy processing, rising along with plastics consumption, as the widespread use of plastic food packing thing, plastic sheeting for farm use etc., its waste because do not dissolve, without putrefaction, to the pollution problem of environment also serious day by day.According to statistics, plastic waste accounts for 70% of plastics output, plastic refuse accounts for the 10-15% of municipal wastes amount, have only 10% to be carried out utilization in China's plastic refuse, 20-30% is burned or landfill, and 60-70 is stacked, abandons arbitrarily or pour into rivers,lakes and seas, not only cause the pollution of environment, simultaneously also be a kind of waste, thereby recovery and Utilization of Waste Plastics is imperative to resource.
The purpose of this invention is to provide a kind of solid fuel that flyash and plastic refuse make for raw material and preparation method thereof that utilizes, its raw material all is to use final waste material or the waste in life and the industrial and agricultural production process, to replace the widely used honeycomb briquette raw material of present China urban and rural residents.
Flyash is a kind of bulk solids aggregation, is spongy and fine particle hollow ball-shape, has very big specific surface area; In addition, flyash is produced after burning by coal, and the wherein still residual combustiblematerials that 1-25% is arranged obtained activation under some surface group high temperature of flyash, so flyash has higher adsorption activity.And plastics itself are to contain high-octane fuel, reclaim heat energy and are worth higher.
The objective of the invention is to realize by the following technical solutions: make full use of the molecule feature of flyash and the incendivity of plastic refuse, promptly use flyash and plastic refuse, and a kind of civil solid fuel of a certain amount of biofuel of corresponding adding (as plant standing grain stem) production.
Solid fuel of the present invention comprises that said flyash is the waste material that fuel-burning power plant, heat power plant and various coal-burning boiler coal burning back produce; Said plastic refuse is depleted convenient bag after life and the industrial and agricultural production, plastic cloth, plastic packing article, the agricultural films such as mulch film that use in various food packs and the agriculture production, and all polyethylene products all can use; Said biofuel mainly is a combustiblesubstance in forest or agricultural-food and the waste thereof, cuts and offal, crop stalk, fruit shell, skin, leaf and rhizome etc. as the sheet of bark, timber.
Raw material treatment process of the present invention
(1), flyash, the ash of every fire coal all can be used, but must not contain moisture content, impurity.Need exsiccant, behind 40 mesh sieves, can directly use excessively.
(2), after the biofuel drying by pulverizer, shape is best with particulate state, powder also can.After crossing 40 mesh sieves, can directly be used.
(3), waste plastic, the forbidding of poison and corrosives is equipped with in all can being utilized of all not water contents, soil property, hardness of matter and metal; Need not clean, can directly enter cutting process, its shape is not limit.Tying up, is a bundle about every 1kg, can directly enter the thermoplastic stove and handle.
Concrete prescription of the present invention (percentage composition by weight):
(1), the content of flyash: what of dying fire length combustion time and the product quantity of slag are its content size determining, general content exists: 30~60%.
(2), the content of biofuel: its content with easily do not light and the stability of flame and the ash that falls relevant.General content exists: 10~40%.
(3), the content of plastic waste: its content how much determining what of calorific value and cigarette amount, general content exists: 20~40%.
Screening formulation of the present invention (percentage composition by weight):
(1), the content of flyash: 40~50%.
(2), the content of biofuel: 20~25%.
(3), the content of plastic waste: 30~35%.
The solid-fuelled preparation method of the present invention is as follows:
At first plastics are dropped into softening furnace and heat, make plastics fully softening after, add flyash again and carry out continual stirring, behind abundant mixing, add the biofuel particle again, and stir behind thorough mixing at successive, just can enter extrusion molding.The extrusion molding process also must remain at a certain temperature carries out.
(1), softening temperature, must be controlled between 200~250 ℃ in the softening and whipping process at whole plastics; The extrusion molding temperature in extrusion molding in earlier stage, requires temperature between 180~220 ℃, after the moulding, and no temperature requirement;
(2) the heated and stirred time: the softening time of plastic waste is 15~25 minutes; The stirring and evenly mixing time of coal ash and plastics is 10~20 minutes; The adding stirring and evenly mixing time of vegetable particle is 15~25 minutes.
Technical indicator with the honeycomb briquette and the product of igniting of solid fuel production of the present invention:
1, appearance index
(1) shape: fuel is right cylinder, hollow type; Priming mixture is round, and radiation wire casing is from inside to outside arranged radially therebetween.Its forming mould can design as required.
(2) color and luster: brownish black.
(3) gloss, level and smooth, no breakage and crackle.
(4) the both ends of the surface difference of altitude is not more than 2cm.
(5) single hole verticality deflection is not more than 1cm.
(6) size, external form can be by country or relevant ministerial standard, and the radiation wire casing of priming mixture is wide 0.5cm ± 0.1.
(7), the quantity of slag: below 45%.
2, physical and chemical index
(1), quality: 330g ± 10.
(2), combustion time: after lighting 2~4 minutes, naked light was greater than 35 minutes, and dying fire is about 35 minutes.
(3), calorific value: greater than 20MJ/kg.
(4), full moisture content: less than 1%.
(5), SO content: less than 0.3%.
(6), volatile matter: more than 55%.
(7), obnoxious flavour: do not have.
(8), peculiar smell: the wax flavor is arranged.
3, other indexs
(1), water logging bubble test: do not loose in 48 hours, dry 4 hours after, can light.
(2), conquassation power: greater than 3500KN.
Utilize the present invention, one can utilize about 1~25% available heating value of flyash fully again, thereby makes the coal energy further obtain utilizing.More do not use coal and clay to make raw material, thereby make limited coal resources of China and land resources obtain good preservation, and provide a good basic substance for the descendants can develop these resources better owing to product of the present invention.Its two, plant straw, leaf are good feed, are again good bioenergies, use of the present invention, making to have the energy to be brought into play normally.Its three, it is a kind of by the new forms of energy that the mankind utilized that this objectionable impurities of waste plastic is converted to effectively, both eliminated harm, can bring benefit again.
Because the present invention makes full use of the production of three kinds of waste materials, so raw materials cost is low, again because complete processing is simple, and the three big characteristics of this product (in light weight, combustion time is long, does not easily preserve water funk), so, economic benefit and development prospect must be significantly, also are actual.
The present invention is described further below in conjunction with embodiment:
Embodiment 1
At first the useless plastic sheeting for farm use of plastics is dropped into softening furnace for 30 kilograms, heating is 15 minutes under 250 ℃ of temperature, after making plastics fully softening, add granularity again and carry out continual stirring 15 minutes less than 45 kilograms in 40 purpose flyash, behind abundant mixing, add 25 kilograms of corn stalk particles again, and under successive stirs 15 minutes to thorough mixing, enter single-lead-screw extruding briquetting machine, the extrusion molding temperature is 180 degree.
Embodiment 2
At first 20 kilograms of plastic waste food packs are cleaned the back and drop into softening furnace, heating is 15 minutes under 220 ℃ of temperature, after making plastics fully softening, add granularity again and carry out continual stirring 20 minutes less than 50 kilograms in 40 purpose flyash, behind abundant mixing, add 30 kilograms of wood shavingses again, and under successive stirs 20 minutes to thorough mixing, enter single-lead-screw extruding briquetting machine, the extrusion molding temperature is 200 degree.
Embodiment 3
At first waste polyethylene plastics is dropped into softening furnace for 40 kilograms, heating is 25 minutes under 250 ℃ of temperature, after making plastics fully softening, add granularity again and carry out continual stirring 15 minutes less than 45 kilograms in 40 purpose flyash, behind abundant mixing, add 15 kilograms of wheat straw particles again, and under successive stirs 20 minutes to thorough mixing, enter single-lead-screw extruding briquetting machine, the extrusion molding temperature is 210 degree.
Embodiment 4
At first the useless plastic sheeting for farm use of plastics is dropped into softening furnace for 30 kilograms, heating is 15 minutes under 200 ℃ of temperature, after making plastics fully softening, add granularity again and carry out continual stirring 15 minutes less than 30 kilograms in 40 purpose flyash, behind abundant mixing, add 40 kilograms of fruit shell particles again, and under successive stirs 25 minutes to thorough mixing, enter single-lead-screw extruding briquetting machine, the extrusion molding temperature is 200 degree.
Embodiment 5
At first the useless plastic sheeting for farm use of plastics is dropped into softening furnace for 20 kilograms, heating is 25 minutes under 200 ℃ of temperature, after making plastics fully softening, add granularity again and carry out continual stirring 25 minutes less than 60 kilograms in 40 purpose flyash, behind abundant mixing, add 20 kilograms of corn stalk particles again, and under successive stirs 25 minutes to thorough mixing, enter single-lead-screw extruding briquetting machine, the extrusion molding temperature is 220 degree.
Embodiment 6
At first 35 kilograms of plastic waste food packs are cleaned the back and drop into softening furnace, heating is 20 minutes under 230 ℃ of temperature, make plastics softening, add granularity again and carry out continual stirring 20 minutes less than 30 kilograms in 40 purpose flyash, behind abundant mixing, add 35 kilograms of wood shavingses again, and under successive stirs 20 minutes to thorough mixing, enter single-lead-screw extruding briquetting machine, the extrusion molding temperature is 200 degree.
Embodiment 7
Waste polyethylene plastics is dropped into softening furnace for 20 kilograms, heating is 20 minutes under 230 ℃ of temperature, make plastics softening, add granularity again and carry out continual stirring 20 minutes less than 55 kilograms in 40 purpose flyash, behind abundant mixing, add 25 kilograms of the composite grain of wood shavings and leaf again, and under successive stirs 25 minutes to thorough mixing, enter single-lead-screw extruding briquetting machine, the extrusion molding temperature is 180 degree.

Claims (9)

1, a kind of solid fuel that utilizes flyash and plastics to make is characterized in that comprising flyash, biofuel and plastic refuse, and its prescription (percentage composition by weight) is:
Flyash 30%-60%
Biofuel 10%-40%
Plastic refuse 20%-40%.
2, solid fuel according to claim 1 is characterized in that its screening formulation (percentage composition by weight) is:
Flyash 40%-50%
Biofuel 20%-25%
Plastic refuse 30%-35%.
3, solid fuel according to claim 1 and 2 is characterized in that said flyash is the waste material that produces behind the coal dust firings such as fuel-burning power plant, heat power plant and coal burning boiler.
4, solid fuel according to claim 1 and 2 is characterized in that said plastic refuse is a depleted polyethylene products after life and the industrial and agricultural production.
5, solid fuel according to claim 1 and 2 is characterized in that said biofuel is the combustiblesubstance in forest or agricultural-food and the waste thereof.
6, a kind of solid-fuelled preparation method who utilizes flyash and plastics to make, it is characterized in that plastics need to drop into softening furnace earlier and heat, after making plastics fully softening, add flyash again and carry out continual stirring, behind abundant mixing, add the biofuel particle again, and stir behind thorough mixing at successive, enter the extrusion molding program, the extrusion molding process also must remain at a certain temperature carries out.
7, solid-fuelled preparation method according to claim 6 is characterized in that the softening temperature of plastics and whipping temp must be controlled between 200-250 ℃.
8, solid-fuelled preparation method according to claim 6 is characterized in that the extrusion molding temperature is between 180-220 ℃.
9, according to claim 6,7 or 8 described solid-fuelled preparation methods, the softening time that it is characterized in that plastics is 15-25 minute; The stirring and evenly mixing time of coal ash and plastics is 10-20 minute; It is 15-25 minute that the biofuel particulate adds the stirring and evenly mixing time.
CN 01107893 2001-03-16 2001-03-16 Solid fuel made of flyash and plastic and its preparation method Pending CN1312351A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 01107893 CN1312351A (en) 2001-03-16 2001-03-16 Solid fuel made of flyash and plastic and its preparation method

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102559322A (en) * 2010-11-29 2012-07-11 沈阳工程学院 Method for preparing biomass briquette by utilizing high-calcium fly ash composite binder
CN103436317A (en) * 2013-09-02 2013-12-11 广西南宁绿园北林木业有限公司 Biomass fuel and production method thereof
CN103805303A (en) * 2014-02-10 2014-05-21 王立才 Bio-fuel coal briquettes
CN105754680A (en) * 2016-04-29 2016-07-13 宜都市晶胡生物工程有限公司 Method for preparing biomass fuel
CN106281556A (en) * 2016-08-30 2017-01-04 广西塔锡科技有限公司 A kind of biomass fuel of energy-conserving and environment-protective
CN109731887A (en) * 2019-01-28 2019-05-10 宁夏然尔特工业产业研究院(有限公司) A kind of bottoms class treatment of wastes produced method and products thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102559322A (en) * 2010-11-29 2012-07-11 沈阳工程学院 Method for preparing biomass briquette by utilizing high-calcium fly ash composite binder
CN103436317A (en) * 2013-09-02 2013-12-11 广西南宁绿园北林木业有限公司 Biomass fuel and production method thereof
CN103805303A (en) * 2014-02-10 2014-05-21 王立才 Bio-fuel coal briquettes
CN105754680A (en) * 2016-04-29 2016-07-13 宜都市晶胡生物工程有限公司 Method for preparing biomass fuel
CN105754680B (en) * 2016-04-29 2019-05-31 宜都市晶胡生物工程有限公司 A kind of preparation method of biomass fuel
CN106281556A (en) * 2016-08-30 2017-01-04 广西塔锡科技有限公司 A kind of biomass fuel of energy-conserving and environment-protective
CN109731887A (en) * 2019-01-28 2019-05-10 宁夏然尔特工业产业研究院(有限公司) A kind of bottoms class treatment of wastes produced method and products thereof

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