CN1300536C - Refrigerator - Google Patents
Refrigerator Download PDFInfo
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- CN1300536C CN1300536C CNB2004100708399A CN200410070839A CN1300536C CN 1300536 C CN1300536 C CN 1300536C CN B2004100708399 A CNB2004100708399 A CN B2004100708399A CN 200410070839 A CN200410070839 A CN 200410070839A CN 1300536 C CN1300536 C CN 1300536C
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/06—Walls
- F25D23/062—Walls defining a cabinet
- F25D23/064—Walls defining a cabinet formed by moulding, e.g. moulding in situ
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/06—Walls
- F25D23/065—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
- F16L59/029—Shape or form of insulating materials, with or without coverings integral with the insulating materials layered
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/06—Arrangements using an air layer or vacuum
- F16L59/065—Arrangements using an air layer or vacuum using vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2201/00—Insulation
- F25D2201/10—Insulation with respect to heat
- F25D2201/12—Insulation with respect to heat using an insulating packing material
- F25D2201/126—Insulation with respect to heat using an insulating packing material of cellular type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2201/00—Insulation
- F25D2201/10—Insulation with respect to heat
- F25D2201/14—Insulation with respect to heat using subatmospheric pressure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Thermal Insulation (AREA)
- Refrigerator Housings (AREA)
Abstract
A vacuum heat insulating material is placed in a foamed heat insulating material filled between an outer case and an inner case, and the covering material for covering the core material of the vacuum heat insulating material is composed of at least a surface protection film, an evaporated metal film, a metallic foil and an inner layer film. An organic material layer is formed between the inner layer film and the core material surface, and the vacuum heat insulating material wherein the total thickness from the core material surface to the metallic foil is 40 [mu]m or more, is placed in the foamed heat insulating material. The surface of the core material mainly composed of glass fiber is coated with the organic material layer, and the vacuum heat insulating material having the thin inner layer film coating an inner face of the metallic foil of the covering material is placed in the foamed heat insulating material.
Description
Technical field
The refrigerator that the present invention relates to vacuum heat insulation material and vacuum heat insulation material is housed.
Background technology
Vacuum heat insulation material coats core material and its inside of reduced pressure sealing of being made of heat-barrier material with sheathing material and constitutes, and this is known.
Disclosing sheathing material in patent documentation 1 (spy opens flat 8-303685 communique) is to be made of surface protection film, metal level and inner layer film, and the vacuum heat insulation material of inner layer film thickness below 150 μ m more than the 50 μ m.This inner layer film is made of the resin that can hot melt applies, because, because of the different pyroconductivities of its thickness are also different, thus be set into the thickness that pyroconductivity does not exert an influence to the heat-proof quality of vacuum heat insulation material, promptly more than the 50 μ m below the 150 μ m.
On the other hand, disclosed around core material in patent documentation 2 (spy opens flat 10-185417 communique), the vacuum heat insulation material of splice enclosure material list tunic and nexine film, and stipulated spacing between the aluminium foil of the aluminium foil of this top layer, junction surface film and nexine film.The above-mentioned interval pitch of regulation on the heat-insulating basis of air-tightness, top layer film and the nexine film of considering sheathing material.
The technology in above-mentioned past, do not considered to prevent because of the flatness problem on vacuum heat insulation material surface and when making vacuum heat insulation material core material to the damage of sheathing material.Especially under the core material situation of using inorganic fibers to constitute, than the hard urethane foam is used for core material, the superficiality problem can appear.When packing the core material of inorganic fibers formation into sheathing material, following problem can appear.Below, with Fig. 6-Fig. 8 this problem is described.
Fig. 6 is the amplification profile of core material.Footpath among the blank that constitutes core material, blank grain 31b, foreign matter 31c or gauffer 31d that grain is big have been produced at the surperficial 31a of core material 31, because this blank grain 31b, foreign matter 31c or gauffer 31d are of a size of T from surperficial 31a projection
1, T
2, T
3, will cause the damage of sheathing material, through passing for a long time, the infiltration capacity by this breakage gas can increase gradually, but it is prevented that countermeasure from not considering.
Fig. 7 is the stereogram of the combination of core material and sheathing material.As shown in Figure 7, when inserting core material 31 in the sheathing material 32 that has been applied by hot melt on three limits, have the situation that falls down small fines 36 from core in the porch of sheathing material, when core inserted the back reduced pressure sealing, the 32a that becomes hot melt-coating part can adhere to small fines 36.At this moment, just become the gas infiltration capacity cause of increased of hot melt-coating part 32a.
That is, as shown in Figure 8, when applying portion's clamping at the sheathing material hot melt from small fines 36 that core material falls down, because of hot melt-coating part seal size fixed size want the little T that is
10, through passing for a long time, from clamping part, the infiltration capacity of gas increases.Above-mentioned conventional art had not been considered the countermeasure that prevents to these problems.
Summary of the invention
In sum, the purpose of this invention is to provide a kind of refrigerator that adopts following vacuum heat insulation material.This vacuum heat insulation material is even produce blank grain etc. on the surface that is made of core material the inorfil based material, also enough in the heat-proof quality that keeps excellence through long-time back.In addition, the structure and a kind of refrigerator that uses the structure of this vacuum heat insulation material that the purpose of this invention is to provide the vacuum heat insulation material that a kind of hot melt-coating part at sheathing material can the small fines of clamping.
For reaching above-mentioned target, the invention relates to the vacuum heat insulation material in the foam heat insulating material that is filled between outer container and interior case or the refrigerator of vacuum heat insulation material is installed, it is characterized in that this vacuum heat insulation material has the core material of inorganic series fiber and coats the sheathing material of this core material; This sheathing material have constitute outmost surface protection film, have bubble-tight metal level, hot melt applies the hot melt coating and the organic material layer between above-mentioned hot melt coating and above-mentioned core material surface of sheathing material and sealed inside.
In addition, it is characterized in that from above-mentioned core material surface to metal level the layer thickness be more than the 40 μ m.
In addition, it is characterized in that having resin bed, make metal evaporation layer be subjected to clamping to this resin bed evaporation metal at the outside layer of above-mentioned metal level.
Further, it is characterized in that, scribble organic material layer on the surface of above-mentioned core material, or coat the surface of above-mentioned core material with the organic material tunic, the thickness of hot melt coating that coats the above-mentioned metal level inner face of above-mentioned sheathing material is below the 25 μ m.
By the present invention, even can provide a kind of employing to produce blank grain etc. on the surface of the core material that constitutes by the inorfil based material, the refrigerator of the vacuum heat insulation material of the heat-proof quality that the long-time also enough maintenances of process are excellent.In addition, the structure of the vacuum heat insulation material that the hot melt-coating part that can be provided at sheathing material can the small fines of clamping and use the refrigerator of the structure of this vacuum heat insulation material.
Description of drawings
Fig. 1 represents the profilograph of the refrigerator of the embodiment of the invention.
Fig. 2 represents the generalized section of the vacuum heat insulation material of the embodiment of the invention.
Fig. 3 represents the amplification profile schematic diagram of the vacuum heat insulation material of the embodiment of the invention.
Fig. 4 represents the process drawing of the core material of the embodiment of the invention.
Fig. 5 represents the generalized section of the vacuum heat insulation material of the embodiment of the invention.
Fig. 6 represents the amplification profile schematic diagram of the core material of existing problems point in the past.
Fig. 7 represents to have problems in the past the sheathing material of point and the combination stereogram of core material.
Fig. 8 represents the part amplification profile schematic diagram of the vacuum heat insulation material of existing problems point in the past.
The specific embodiment
Below, with accompanying drawing one embodiment of the present of invention are illustrated.
Fig. 1 is the profilograph of the refrigerator of expression inventive embodiments.
As shown in Figure 1, refrigerator body 1 by outer container 2, interior case 4 and be filled in outer container 2 and interior case 4 between foam heat insulating materials such as urethanes 3 constitute.Refrigerator body 1 internal separation forms refrigerating chamber (vegetable compartment) 5, ice-making compartment (selecting (セ レ Network ト) chamber) 6 and refrigerating chamber 7 respectively.The 8th, the cooler that refrigerating chamber (vegetable compartment) 5 is cooled off by established temperature; The 9th, the cooler that ice-making compartment (selection chamber) 6 and refrigerating chamber 7 is cooled off by established temperature.Cooler 8 and 9 passes through the cold-producing mediums of compressor 10 vaporization circulations, for the cryogenic temperature that keeps setting will be kept relative low temperature in the refrigerator.Therefore, according to the viewpoint of refrigerator energy-saving, in the cooler 8 that heat leak is bigger in refrigerator and the foam heat insulating material 3 of 9 rear projection faces, install than the little vacuum heat insulation material 11 of foam heat insulating materials such as urethanes 3 pyroconductivities.
Fig. 2 is the generalized section of the vacuum heat insulation material of the expression embodiment of the invention.As shown in Figure 2, vacuum heat insulation material 11 is constructed as follows: in the inside that is coated with the sheathing material 20 with air-tightness (ガ ス バ リ ア), place core material 17 and by the vacuum of setting to implementing decompression in sheathing material 20 and the core material 17, make it possess heat-proof quality as vacuum heat-insulation.The surface protection film 12 that sheathing material 20 forms at useful nylon resin of outer surface or pet resin etc.; there are the good metal formings such as aluminium 15 of air-tightness its inboard, and then side can the deposited inner layer film 16 of hot melt constitute high-density polyethylene resin, polyacrylonitrile resin etc. with its one within it.Be that nylon resin, the pet resin that surface protection film 12 usefulness have intensity that can protecting sheathing material 20 surfaces constitutes; For keeping the vacuum of sheathing material 20 inside, the metals such as aluminium of metal forming 15 usefulness air-tightness excellences form; Inner layer film 16 disposes as the hot melt coating that can hot melt applies that can material 20 inside, with formations such as high-density polyethylene resin, polyacrylonitrile resins.
In the present embodiment, between surface protection film 12 and metal forming 15, clip metal evaporation film 13, when strengthening intensity, make air-tightness more good to the metals such as supporting layer 14 AM aluminum metallizations of pet resin, acrylic resin etc.
Fig. 3 is the amplification profile schematic diagram of the vacuum heat insulation material of expression inventive embodiments.As shown in Figure 3, the thickness T of inner layer film 16
6With the organic material tunic that the following describes or the thickness T of coating of organic material
5Consistent.Blank grain, foreign matter or the gauffers (represent blank grain, foreign matter or gauffer, represent with " blank grain etc. " in the following description) etc. that core material surface occurs are set the size that the metal forming 15 of the good aluminium of air-tightness etc. is not caused damage for.Promptly as shown in Figure 3, set the thickness T of above-mentioned inner layer film 16
6Thickness T with organic material tunic or coating of organic material
5Aggregate thickness T
7If the full-size of the 17f such as blank grain that the surperficial 17a of feasible core material 17 occurs is T
4Even the metal forming 15a of the position at the protuberance place of this blank grain etc. is local distortion to occur, the percentage elongation of this local deformation part 15a is also within the permissible range of the stretch percentage elongation of metal forming 15 self.In other words, the 17f such as blank grain that the core material surface occurs, because the moulding pressure when atmospheric pressure or manufacturing, make the local compression of organic material tunic or coating of organic material meeting, thereafter, even further make inner layer film 16 local compressions, make the air-tightness of not damaging metal forming 15 and set thickness T
5And thickness T
6Aggregate thickness T
7
And, by inventor's experiment, as described later, if distinguished with aggregate thickness T
7Be made as more than the 40 μ m, the air-tightness of metal forming 15 can not damaged for a long time.
18 of Fig. 2 is organic material tunic or the coating of organic material that coat core material 17 surfaces, and its thickness setting is above-mentioned T
5
In addition, with the organic material layer 18 of core material during as the organic material tunic, as shown in Figure 4, when making core material 17 described later, to soak man-made mineral fiber's insulation material of containing the adhesive that becomes the core material raw material when adding the metal die molding of hot compression, not need molding film 23.
In addition, by using organic material tunic or coating of organic material to coat on the surface of core material 17 like this, as shown in Figures 7 and 8 pack core material into sheathing material the time, can prevent the falling of small fines 36 of core material 17, and can prevent the increase of gas infiltration capacity.
Fig. 5 represents is inner face as the inner layer film 16 that coats sheathing material 20, the example that covers with organic material tunic or coating of organic material.The 19th, the organic material tunic or the coating of organic material of the inner face of the inner layer film 16 of coating sheathing material, its thickness T
5Set by the front explanation.
At this, the Production Example of core material 17 is described with Fig. 4.Fig. 4 is the process drawing of the core material of present embodiment.The 24th, become the core material raw material of allocating the adhesive of sodium metasilicate, phenol resin powder etc. among " man-made mineral fiber's insulation material " (JIS A9504), the tiny crushed material of urethanes etc. of core material 17 (Fig. 2 and Fig. 3 17) into, several layers of core raw material 24 are overlapping, heat the thickness that is compressed into setting with upper mold 21 and lower mold 22.When adding hot compression with metal die, because of materials such as adhesive attached to being difficult on the metal die with the core material molding, insert molding film 23 between core material raw materials and the metal die.But, with above-mentioned organic material tunic, do not need 23 of molding films favourable to reducing manufacturing cost as not using molding film 23.
Table 1
| Adhesive stoste | Concentration (wt%) | Initial stage pyroconductivity (mW/mk) | Operability |
| No. 3, | 3 | 1.9 | Well |
| 5 | 2.1 | | |
| 10 | 3.0 | The surface is slightly crisp | |
| 20 | 9.6 | The surface is crisp | |
| No. 2, | 3 | 2.0 | Well |
| 5 | 2.5 | | |
| 10 | 3.1 | The surface is crisp | |
| 20 | 12.3 | Integrally curing | |
| No. 1, | 3 | 2.0 | |
| 5 | 2.8 | | |
| 10 | 5.3 | Integral body is slightly hard, crisp | |
| 20 | 12.9 | Integrally curing |
Table 2
| Adhesive stoste | Concentration (wt%) | Initial stage pyroconductivity (mW/mk) | Operability |
| No. 3, | 1 | 1.9 | Slightly soft |
| 2 | 1.8 | Slightly soft | |
| 3 | 1.9 | Well | |
| 4 | 1.9 | Well | |
| 5 | 2.1 | Slightly hard |
In addition, by inventor's experiment, use " man-made mineral fiber's insulation material " (JIS A9504), use the situation of " sodium metasilicate " (JIS K1408) as table 1 and table 2 as adhesive as the raw material of core material 17.Be that adhesive stoste is used sodium metasilicate No. 1, No. 2, No. 3, the concentration of each sodium metasilicate is 3%, 5%, 10%, 20% o'clock by weight percentage, sets the initial stage pyroconductivity of big vacuum heat insulation material, and is as shown in table 1, and No. 3, sodium metasilicate is best.Therefore in addition, the initial stage pyroconductivity is to be advisable below 5% with sodium silicate silicate, and the situation of testing in detail for No. 3 with regard to sodium metasilicate is as shown in table 2, is between 1% to 5% at sodium silicate silicate, and the initial stage pyroconductivity is roughly good.In addition,, then too softening as sodium silicate silicate less than 2%, thus can produce difficult point as the operability of core material raw material.
At this, the maximum bump sizes T of the 17f such as blank grain that the surperficial 17a by table 3 pair aforesaid core material 17 shown in Figure 3 occurs
4Example illustrated.
Table 3
| Distinguish | The T of maximum bump sizes Fig. 3 of blank grain etc. 4Size (μ m) | Fire scorching insertion (%) | Rotary process (%) |
| A | Surpass 20 | 2 | 1 |
| B | 10-20 | 10 | 2 |
| C | Less than 10 | 88 | 97 |
Table 3 is that the raw material as core material 17 has used above-mentioned " man-made mineral fiber's insulation material ", but according to difference that should " man-made mineral fiber's insulation material " manufacture method, the size distribution of blank grain etc. is different.As manufacture method, fiery scorching insertion and rotary process are generally known to everybody.Here to scorching insertion of fire and rotary process two sides, and be divided into A, B, three differentiations of C, (%) represents its ratio with percentage.
With above-mentioned T
4Size is less than the usefulness differentiation C of 10 μ m, with T
4Be of a size of 10 μ m-20 μ m with distinguish B, with T
4Size surpasses above the representing with distinguishing A of 20 μ m.As shown in table 1, fiery scorching insertion and rotary process are maximum bump sizes T such as blank grain
4Differentiation C less than 10 μ m is maximum.In addition, as the distribution of A, B, C, but also the fiery scorching insertion that can more reduce cost not only simple with manufacturing process relatively, can think make with rotary process concavo-convex less.
But, even if fiery scorching insertion is considered production efficiency, production cost, if can use to belong to the core material of distinguishing B, then more favourable.That is, use manufacturing process was not only simple but also fiery scorching insertion can low-cost production is produced " man-made mineral fiber's insulation material ", if T
4Size is that 20 μ m are following, can seek to reduce the manufacturing cost of vacuum heat insulation material.
Therefore, below just about the core material of the differentiation B that uses the raw material that fiery scorching insertion makes, the embodiment that the air-tightness of metal forming 15 is not damaged is for a long time illustrated by table 4.
Table 4
| | | | |||||
| Sheathing material | The deposited film supporting layer of surface protection film metal fever metal forming inner layer film | 15μm 3μm 10μm 6μm 20μm | Nylon AI PET AI paper tinsel high density PE | 15μm 3μm 10μm 6μm 25μm | Nylon AI PET AI paper tinsel high density PE | 15μm 3μm 10μm 6μm 15μm | Nylon AI PET AI paper tinsel high density PE |
| The organic material film | 20μm | PET | 25μm | PET | 15μm | PET | |
| Melten gel closes width | 10mm | 10mm | 10mm | ||||
| Core material | Raw material | Glass fibre | Glass fibre | Glass fibre | |||
| The raw material manufacture method | The scorching insertion of fire | The scorching insertion of fire | The scorching insertion of fire | ||||
| The scorching protruding method (T of Fig. 3 of blank 4Size) | 10μm-20μm | 10μm-20μm | 10μm-20μm | ||||
| Pyroconductivity | Initial value (mW/mK) | 5-6 | 5-6 | 5-6 | |||
| 60 ℃ of 4 months heating backs (mW/mK) | 7-8 | 7-8 | 9-11 | ||||
The embodiment 1 of table 4 uses the nylon resin of 15 μ m as above-mentioned surface protection film; the aluminum metal vapor-deposited film is made as 3 μ m; use poly-terephthaldehyde's glycol ester resin of 10 μ m as the supporting layer of this aluminum metal vapor-deposited film; aluminum metallic foil is made as 6 μ m, uses the highdensity polyvinyl resin of 20 μ m as inner layer film.In addition, except that sheathing material, use poly-terephthaldehyde's glycol ester resin of 20 μ m as the organic material film that covers core material
In addition, as the checking that air-tightness is not damaged for a long time, for judging the timeliness deterioration of pyroconductivity, the initial value of mensuration pyroconductivity and sample are placed the value after 4 months in 60 ℃ air.Mensuration is to be that 24 ℃ of heat conduction analyzer HC-071 types that use the great smart machine of English company to make carry out in mean temperature.
As shown in table 4, measured value embodiment 1, embodiment 2 behind 60 ℃, 4 months, heating are 7-8mW/mK and will get well than the 9-11mW/mK of comparative example 1.As the critical value that can stand long-term use, use at refrigerator under the situation of vacuum heat insulation material, 8mW/mK is standard roughly, we can say that this embodiment 1,2 is all good.
In addition, by being provided with organic material layer, might make the bed thickness attenuate of the inner layer film of hot melt coating.This example has confirmed to be set in 25 μ m even below the 20 μ m.
More than, can provide a kind of refrigerator that contains following vacuum heat insulation material by present embodiment, this vacuum heat insulation material has sheathing material 20 surface protection films, metal evaporation film 13, metal forming 15, inner layer film 16 of the core material 17 that coats vacuum heat insulation material 11 and constitutes; Accompany organic material layer 18 between the surface of this inner layer film 16 and core material 17, thus, even if produce the footpath on the core material surface of present vacuum heat insulation material, blank grain, foreign matter or the gauffer that grain is big, having bubble-tight metal forming 15 can not sustain damage yet, therefore, still excellent through the long-term pyroconductivity of using.
And, a kind of refrigerator configurations that contains following vacuum heat insulation material can also be provided, if this vacuum heat insulation material is made as the thickness aggregate value of inner layer film and organic material film more than the 40 μ m like that by embodiment 1, even if produce the footpath on the core material surface of present vacuum heat insulation material, blank grain, foreign matter or the gauffer that grain is big, having bubble-tight metal forming 15 can not sustain damage yet, therefore, still excellent through the long-term pyroconductivity of using.And, a kind of refrigerator that contains following vacuum heat insulation material can be provided, just in case metal forming 15 sustains damage, also have as its outer metal evaporation film 13 that covers, therefore, after between long-term, still can keep vacuum, thereby pyroconductivity is still excellent.
In addition, the surface of core material 17 scribbles coating of organic material, the feasible inner layer film reduced thickness that coats metal forming 15 inner faces of sheathing material 20.This layer is that to carry out that hot melt applies be necessary layer when the can material internal, but as do not have to protect and have bubble-tight metal forming and avoid intensity core material surface uneven, itself does not have enough air-tightness yet.Here, by adding the gas infiltration capacity that a coating can reduce the inner layer film 16 of hot melt coating to organic material, thereby can provide a kind of contain long-term between the refrigerator of the high vacuum heat insulation material of vacuum.
In addition, when core material 17 is inserted sheathing material 20, the coating of organic material that the surface of core material scribbles can cover the small fines of the glass fibre that will fall from core material, make these fines can be attached to the porch of sheathing material 20, thereby, can provide a kind of be equipped with long-term between the refrigerator of the high vacuum heat insulation material of vacuum.
And, cover the surface of core material 17 with the organic material tunic, the reduced thickness of the inner layer film 16 of metal forming 15 inner faces of feasible coating sheathing material 20, therefore, when making core material 17, in the time of will soaking the metal die molding when adding hot compression of the glass fibre that containing the adhesive that becomes the core material raw material, can be without molding film 23, thereby, a kind of refrigerator that the vacuum heat insulation material that helps reducing manufacturing cost is housed can be provided.
In addition, because of the surface of core material 17 is covered with by organic material tunic and sheathing material inner layer film 16 bilayers, even if thereby can provide a kind of footpath that produces present core material surface, blank grain, foreign matter or gauffer that grain is big of containing, the also refrigerator of the vacuum heat insulation material of easy damaged rete not.And because the inner face of inner layer film 16 is coating organic material tunic or coating of organic material, core material 17 does not directly contact with the inner layer film 16 that is coating metal forming 15 inner faces, so the affinity of core material and inner layer film (phasic property) is out of question.Therefore, can select core material and inner layer film raw material arbitrarily, thereby, a kind of refrigerator that the very favourable vacuum heat insulation material of manufacturing cost is housed can be provided.
Claims (10)
1. a refrigerator is installed vacuum heat insulation material in the foam heat insulating material of filling between outer container and interior case, it is characterized in that, this vacuum heat insulation material has the core material of inorganic series fiber, the sheathing material that coats this core material and organic material layer; This sheathing material has the outmost surface protection film of formation, has bubble-tight metal level, is positioned at the inboard of this metal level and the hot melt coating of deposited sheathing material of hot melt and sealed inside; Between above-mentioned hot melt coating and above-mentioned core material surface, has above-mentioned organic material layer.
2. refrigerator as claimed in claim 1 is characterized in that: the thickness of above-mentioned organic material layer and be positioned at than the thickness of the hot melt coating of the more close internal layer side of above-mentioned metal level and be more than the 40 μ m.
3. refrigerator as claimed in claim 1 is characterized in that: be provided with supporting layer between above-mentioned surface protection film and above-mentioned metal level, make the metal evaporation layer to this supporting layer evaporation metal be subjected to clamping.
4. refrigerator as claimed in claim 1 is characterized in that: coat above-mentioned sheathing material above-mentioned metal level inner face the hot melt coating the layer thickness be below the 25 μ m.
5. refrigerator as claimed in claim 1, it is characterized in that: above-mentioned organic material layer uses the organic material tunic of the above-mentioned core material of covering that is different from above-mentioned sheathing material, and the thickness of layer of hot melt coating that coats the above-mentioned metal level inner face of above-mentioned sheathing material is below the 25 μ m.
6. vacuum heat insulation material, have the core material of inorganic series fiber, the sheathing material that coats this core material and organic material layer, this sheathing material has the outmost surface protection film of formation, has bubble-tight metal level, is positioned at the inboard of this metal level and the hot melt coating of deposited sheathing material of hot melt and sealed inside; Between above-mentioned hot melt coating and above-mentioned core material surface, has organic material layer.
7. vacuum heat insulation material as claimed in claim 6 is characterized in that: the thickness of above-mentioned organic material layer and be positioned at than the thickness of the hot melt coating of the more close internal layer side of above-mentioned metal level and be more than the 40 μ m.
8. vacuum heat insulation material as claimed in claim 6 is characterized in that: have supporting layer between above-mentioned surface protection film and above-mentioned metal level, make the metal evaporation layer to this supporting layer evaporation metal be subjected to clamping.
9. vacuum heat insulation material as claimed in claim 6 is characterized in that: coat above-mentioned sheathing material above-mentioned metal level inner face the hot melt coating the layer thickness be below the 25 μ m.
10. as vacuum heat insulation material as described in the claim 6, it is characterized in that: above-mentioned organic material layer uses the organic material tunic of the above-mentioned core material of covering that is different from above-mentioned sheathing material, and the thickness of layer of hot melt coating that coats the above-mentioned metal inner face of above-mentioned sheathing material is below the 25 μ m.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003336653A JP3914908B2 (en) | 2003-09-29 | 2003-09-29 | Vacuum insulation |
| JP2003336653 | 2003-09-29 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1603731A CN1603731A (en) | 2005-04-06 |
| CN1300536C true CN1300536C (en) | 2007-02-14 |
Family
ID=34532685
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100708399A Active CN1300536C (en) | 2003-09-29 | 2004-07-20 | Refrigerator |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP3914908B2 (en) |
| KR (2) | KR100651097B1 (en) |
| CN (1) | CN1300536C (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4566111B2 (en) * | 2005-10-13 | 2010-10-20 | 三洋電機株式会社 | Cold storage |
| JP2009063064A (en) * | 2007-09-06 | 2009-03-26 | Hitachi Appliances Inc | Vacuum heat insulating material and refrigerator using the same |
| JP5129279B2 (en) * | 2010-02-24 | 2013-01-30 | 東芝ホームテクノ株式会社 | Insulation |
| US20130101779A1 (en) * | 2010-08-23 | 2013-04-25 | Lg Electronics Inc. | Vacuum insulation material |
| KR20120033165A (en) * | 2010-09-29 | 2012-04-06 | 엘지전자 주식회사 | Vacuum insulation material for refrigerator and adiabatic structure in refrigerator cabinet having the same |
| KR101783074B1 (en) | 2013-03-12 | 2017-09-29 | (주)엘지하우시스 | Envelope including glass fiber for vacuum insulation panel and vacuum insulation panel having the same |
| CN104374144A (en) * | 2013-08-12 | 2015-02-25 | 苏州维艾普新材料股份有限公司 | Using, transporting and protecting method of vacuum insulated panel of refrigerator |
| CN105605863B (en) * | 2014-11-13 | 2018-01-02 | 松下知识产权经营株式会社 | Vacuum heat insulation material |
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|---|---|---|---|---|
| US4068034A (en) * | 1974-02-12 | 1978-01-10 | Kureha Kagaku Kogyo Kabushiki Kaisha | Heat-insulation laminate of polyvinylidene fluoride, metal and plastic |
| JPH08303685A (en) * | 1995-04-28 | 1996-11-22 | Matsushita Refrig Co Ltd | Vacuum heat insulating body |
| JPH09138058A (en) * | 1995-11-14 | 1997-05-27 | Sanyo Electric Co Ltd | Vacuum heat insulating material |
| JPH10185417A (en) * | 1996-12-25 | 1998-07-14 | Mitsubishi Chem Corp | Vacuum heat insulating material |
| JPH1122896A (en) * | 1997-07-04 | 1999-01-26 | Mitsubishi Chem Corp | Vacuum heat insulating material |
| JP2000310392A (en) * | 1999-04-28 | 2000-11-07 | Matsushita Electric Ind Co Ltd | Vacuum heat insulating material |
| JP2000320786A (en) * | 1999-05-14 | 2000-11-24 | Matsushita Electric Ind Co Ltd | Vacuum thermal insulation material |
| JP2001108186A (en) * | 1999-10-05 | 2001-04-20 | Kubota Corp | Vacuum heat insulating body |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3482408B2 (en) * | 2002-03-11 | 2003-12-22 | 松下冷機株式会社 | Vacuum insulation and refrigerators using vacuum insulation |
-
2003
- 2003-09-29 JP JP2003336653A patent/JP3914908B2/en not_active Expired - Fee Related
-
2004
- 2004-07-19 KR KR1020040055813A patent/KR100651097B1/en not_active IP Right Cessation
- 2004-07-20 CN CNB2004100708399A patent/CN1300536C/en active Active
-
2006
- 2006-03-31 KR KR1020060029242A patent/KR100931422B1/en not_active IP Right Cessation
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4068034A (en) * | 1974-02-12 | 1978-01-10 | Kureha Kagaku Kogyo Kabushiki Kaisha | Heat-insulation laminate of polyvinylidene fluoride, metal and plastic |
| JPH08303685A (en) * | 1995-04-28 | 1996-11-22 | Matsushita Refrig Co Ltd | Vacuum heat insulating body |
| JPH09138058A (en) * | 1995-11-14 | 1997-05-27 | Sanyo Electric Co Ltd | Vacuum heat insulating material |
| JPH10185417A (en) * | 1996-12-25 | 1998-07-14 | Mitsubishi Chem Corp | Vacuum heat insulating material |
| JPH1122896A (en) * | 1997-07-04 | 1999-01-26 | Mitsubishi Chem Corp | Vacuum heat insulating material |
| JP2000310392A (en) * | 1999-04-28 | 2000-11-07 | Matsushita Electric Ind Co Ltd | Vacuum heat insulating material |
| JP2000320786A (en) * | 1999-05-14 | 2000-11-24 | Matsushita Electric Ind Co Ltd | Vacuum thermal insulation material |
| JP2001108186A (en) * | 1999-10-05 | 2001-04-20 | Kubota Corp | Vacuum heat insulating body |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2005106306A (en) | 2005-04-21 |
| KR100651097B1 (en) | 2006-11-29 |
| KR20050031360A (en) | 2005-04-06 |
| KR20060055490A (en) | 2006-05-23 |
| JP3914908B2 (en) | 2007-05-16 |
| CN1603731A (en) | 2005-04-06 |
| KR100931422B1 (en) | 2009-12-11 |
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