The specific embodiment
With wheat bran, flour, vinasse, dregs of beans and urea is raw material, through adding water, boiling sterilization, inoculate Rhizopus oryzae (Rhizopus oryzae AS 3.866), geotrichum candidum (Geotrichum candidum AS 2.361), candida utili (Candida utilis ACCC2102), Candida arborea (Candida arborea AS 2.566), saccharomyces cerevisiae microorganism probios such as (Saccharomycescerevisiae ACCC 2042) after adding AMS, carbohydrase and cellulase preliminary treatment, diastatic fermentation is cultivated into complex enzyme high-activity yeast feed.
1. plant bent and the seed liquor preparation
Tanekoji of Rhizopus oryzae is cultivated
Rhizopus oryzae (Rhizopus oryzae AS 3.866): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: wheat bran test tube (original seed) → triangular flask seed → bent box kind song (wheat bran) → tanekoji of Rhizopus oryzae
Wheat bran adds water 70-75%, 0.1-0.15Mpa boiling is 30 minutes under the condition, is cooled to the Rhizopus oryzae that 35 ℃ of inoculations are cultivated through triangular flask, inoculum concentration 0.3%, be incubated 30 ℃ of cultivations, heat up through the germination of 12h bacterial classification, go up bent box and cultivate, total incubation time 30-36h, can go out the room drying, bake out temperature does not surpass 38 ℃ early stage, and the later stage does not surpass 45 ℃, and moisture 10% is the Rhizopus oryzae sort of quyi.
The geotrichum candidum kind is bent cultivates
Geotrichum candidum (Geotrichum candidum AS 2.361): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: slant tube (original seed) → slant tube → triangular flask seed (brewer's wort) → kind of song
Wheat bran adds water 60-70%, and boiling is 30 minutes under the boiling 0.1-0.15Mpa condition, is cooled to 35 ℃ and connects triangular flask geotrichum candidum seed, and inoculum concentration 0.5% is incubated 33-35 ℃ of cultivation, and total incubation time 24h can go out the room and dry to moisture 10% and be geotrichum candidum kind song.
Yeast starter liquid is cultivated
Candida utili (Candida utilis ACCC 2102): available from Chinese agriculture microorganism fungus kind preservation administrative center; Candida arborea (Candida arborea AS 2.566): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences; Saccharomyces cerevisiae (Saccharomyces cerevisiae ACCC 2042): available from Chinese agriculture microorganism fungus kind preservation administrative center.
Enlarge and cultivate flow process (three bacterial classification flow process unanimities, cultivate separately): former bacterium test tube → little triangular flask seed (liquid glucose 100ml, pol 7-8 ° of Be) 30 ℃ of heat insulating culture 10-12h → change over to big triangular flask (liquid glucose 600ml, pol 7-8 ° of Be), 30 ℃ of heat insulating culture 10-12h → change over to (syrup 12-13kg in the Ka Shi jar, pol 7-8 ° of Be expansion cultivation) 10~12h → Ka Shi jar yeast starter is spread cultivation at the distiller's yeast cylinder, and (culture medium is that every cylinder is put clear water 200-300kg in 30 ℃ of cultivations, flour 30kg, wheat bran 10kg) total incubation time 18-20h is yeast starter liquid.
2. solid-state fermentation culture medium preliminary treatment
With wheat bran 40-60%, flour 3-10%, vinasse 15-20%, bean cake powder 20-25%, urea 2-5% composition solid-state fermentation culture medium and water are with 1: the 0.6-0.7 ratio mixes, under 0.1-0.15Mpa pressure, sterilized in boiling 30-40 minute, close inlet valve after the sterilization, shelving 30-40 minute discharging, with blower fan blast-cold material to 40~45 ℃, transfer PH5.5~6, add in solid-state fermentation culture medium again that (enzyme work is in 5000U/ μ g enzyme by solid-state fermentation culture medium dry 0.01%-0.02% AMS, the enzyme activity determination method is with reference to GB8275-87), (enzyme work is in 50000U/g for the 0.005%-0.01% carbohydrase, the enzyme activity determination method is with reference to GB8276-87) and the 0.005%-0.01% cellulase (enzyme work is in 20000U/g, the enzyme activity determination method is with reference to NY/T 912-2004 GB 8276-87), beat evenly with raising the bran machine, carried out preliminary treatment 1-2 hour.
3. inoculation
Through pretreated solid-state fermentation culture medium, the ventilation blast-cold is to 33-35 ℃, inoculate (by the culture medium dry) tanekoji of Rhizopus oryzae 0.5~2% respectively, yeast starter liquid (candida utili seed liquor, Candida arborea seed liquor, saccharomyces cerevisiae seed liquor 20-10: 20-10: 1) 12%, geotrichum candidum kind song 0.4~0.8% is raised bran machine secondary and is beaten and mix evenly, floating charge level, heat insulating culture, fermentation temperature are controlled at about 30 ℃, voluntarily fermented and cultured.
4. fermentation management
Fermentation temperature has mainly been managed in fermentation.Open temperature-controlled instrument, connect fan power, the temperature upper control limit is 35 ℃, is limited to 33 ℃ down.The diligent observation, diligent test.Temperature controller probe drop point wants correct, the degree of depth will reach 10cm (doing contrast but plug in thermometer on the limit), mainly prevent probe, temperature controller and connection instrument fault, begin after general 6 hours to heat up, wind is touring in the early stage used chamber, and is higher or expect that the temperature rise temperature is too quickly when weather temperature, but air door outside the opening chamber reaches the purpose of regulating growth temperature.Fermentation in general 28-30 hour finishes, and can strengthen air door, opens door, does not make the material temperature surpass 38 ℃, waits for out the room drying.
5. dry
Material can go out the room drying after cultivating maturation, and when weather is sunny, dry ground on the scene as far as possible, and one can save the energy, and two make microorganism keep more vigor.
During it rain, can only dry, expect temperature control early stage in 38 ℃, and later stage material temperature control is in 45 ℃, and moisture can go out the room less than 10%.
Be semi-finished product after the material drying, experience physical and chemical index and microbiological indicator detect, and reach yeast cells sum 〉=8 * 10
8Individual/gram, active yeast cell sum 〉=6 * 10
8Individual/gram, saccharifying enzymic activity 〉=200U/g, prolease activity 〉=200U/g is enzyme enriched active yeast feed.
The color and luster of enzyme enriched active yeast feed is faint yellow to pale brown look, has wine flavour.Enzyme enriched active yeast can be applicable to mixed feed, concentrated feed, premix or additive, and the content that its addition is amounted in the mixed feed is: 0.1~5%.
Embodiment 1:
1. plant bent and the seed liquor preparation
Tanekoji of Rhizopus oryzae is cultivated Rhizopus oryzae (Rhizopus oryzae AS 3.866): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: wheat bran test tube (original seed) → triangular flask seed → bent box kind song (wheat bran) → tanekoji of Rhizopus oryzae
Wheat bran adds water 70%, 0.1Mpa boiling is 30 minutes under the condition, is cooled to the Rhizopus oryzae that 35 ℃ of inoculations are cultivated through triangular flask, inoculum concentration 0.3%, be incubated 30 ℃ of cultivations, heat up through the germination of 12h bacterial classification, go up bent box and cultivate, total incubation time 30h, can go out the room drying, bake out temperature does not surpass 38 ℃ early stage, and the later stage does not surpass 45 ℃, and moisture 10% is the Rhizopus oryzae sort of quyi.
The geotrichum candidum kind is bent cultivates
Geotrichum candidum (Geotrichum candidum AS 2.361): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: slant tube (original seed) → slant tube → triangular flask seed (brewer's wort) → kind of song
Wheat bran adds water 60%, and boiling is 30 minutes under the boiling 0.1Mpa condition, is cooled to 35 ℃ and connects triangular flask geotrichum candidum seed, and inoculum concentration 0.5% is incubated 33 ℃ of cultivations, and total incubation time 24h can go out the room and dry to moisture 10% and be geotrichum candidum kind song.
Yeast starter liquid is cultivated
Candida utili (Candida utilis ACCC 2102): available from Chinese agriculture microorganism fungus kind preservation administrative center; Candida arborea (Candida arborea AS 2.566): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences; Saccharomyces cerevisiae (Saccharomyces cerevisiae ACCC 2042): available from Chinese agriculture microorganism fungus kind preservation administrative center.
Enlarge and cultivate flow process (three bacterial classification flow process unanimities, cultivate separately): former bacterium test tube → little triangular flask seed (liquid glucose 100ml, 7 ° of Be of pol) 30 ℃ of heat insulating culture 10h → change over to big triangular flask (liquid glucose 600ml, 7 ° of Be of pol), 30 ℃ of heat insulating culture 10h → change over to (syrup 12kg in the Ka Shi jar, 7 ° of Be expansion of pol cultivation) 10h → Ka Shi jar yeast starter is spread cultivation at the distiller's yeast cylinder, and (culture medium is that every cylinder is put clear water 200kg in 30 ℃ of cultivations, flour 30kg, wheat bran 10kg) total incubation time 18h is yeast starter liquid.
2. solid-state fermentation culture medium preliminary treatment
With wheat bran 40%, flour 10%, vinasse 20%, bean cake powder 25%, solid-state fermentation culture medium formed by urea 5% and water mixes with 1: 0.6 ratio, boiling was sterilized in 30 minutes under 0.1Mpa pressure, close inlet valve after the sterilization, shelving discharging in 30 minutes, with blower fan blast-cold material to 40 ℃, transfer PH5.5, in solid-state fermentation culture medium, add again by solid-state fermentation culture medium dry 0.01% AMS (enzyme work is in 5000U/ μ g enzyme, and the enzyme activity determination method is with reference to GB 8275-87), (enzyme work is in 50000U/g for 0.005% carbohydrase, the enzyme activity determination method is with reference to GB 8276-87) and 0.005% cellulase (enzyme work is in 20000U/g, the enzyme activity determination method is with reference to NY/T 912-2004 GB 8276-87), beat evenly with raising the bran machine, carried out preliminary treatment 1 hour.
3. inoculation
Through pretreated solid-state fermentation culture medium, ventilation blast-cold to 33 ℃, inoculate (by the culture medium dry) tanekoji of Rhizopus oryzae 0.5% respectively, yeast starter liquid (candida utili seed liquor, Candida arborea seed liquor, saccharomyces cerevisiae seed liquor 10: 10: 1) 12%, geotrichum candidum kind song 0.4% is raised bran machine secondary and is beaten and mix evenly, floating charge level, heat insulating culture, fermentation temperature are controlled at about 30 ℃, voluntarily fermented and cultured.
4. fermentation management
Fermentation temperature has mainly been managed in fermentation.Open temperature-controlled instrument, connect fan power, the temperature upper control limit is 35 ℃, is limited to 33 ℃ down.The diligent observation, diligent test.Temperature controller probe drop point wants correct, the degree of depth will reach 10cm (doing contrast but plug in thermometer on the limit), mainly prevent probe, temperature controller and connection instrument fault, begin after general 6 hours to heat up, wind is touring in the early stage used chamber, and is higher or expect that the temperature rise temperature is too quickly when weather temperature, but air door outside the opening chamber reaches the purpose of regulating growth temperature.Finish through fermentation in 28 hours, can strengthen air door, open door, do not make the material temperature surpass 38 ℃, wait for out the room drying.
5. dry
Material can go out the room drying after cultivating maturation, and when weather is sunny, dry ground on the scene as far as possible, and one can save the energy, and two make microorganism keep more vigor.
During it rain, can only dry, expect temperature control early stage in 38 ℃, and later stage material temperature control is in 45 ℃, and moisture can go out the room less than 10%.
Be semi-finished product after the material drying, experience physical and chemical index and microbiological indicator detect, and reach yeast cells sum 〉=8 * 10
8Individual/gram, active yeast cell sum 〉=6 * 10
8Individual/gram, saccharifying enzymic activity 〉=200U/g, prolease activity 〉=200U/g is enzyme enriched active yeast feed.
Embodiment 2:
1. plant bent and the seed liquor preparation
Tanekoji of Rhizopus oryzae is cultivated
Rhizopus oryzae (Rhizopus oryzae AS 3.866): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: wheat bran test tube (original seed) → triangular flask seed → bent box kind song (wheat bran) → tanekoji of Rhizopus oryzae
Wheat bran adds water 75%, 0.15Mpa boiling is 30 minutes under the condition, is cooled to the Rhizopus oryzae that 35 ℃ of inoculations are cultivated through triangular flask, inoculum concentration 0.3%, be incubated 30 ℃ of cultivations, heat up through the germination of 12h bacterial classification, go up bent box and cultivate, total incubation time 36h, can go out the room drying, bake out temperature does not surpass 38 ℃ early stage, and the later stage does not surpass 45 ℃, and moisture 10% is the Rhizopus oryzae sort of quyi.
The geotrichum candidum kind is bent cultivates
Geotrichum candidum (Geotrichum candidum AS 2.361): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: slant tube (original seed) → slant tube → triangular flask seed (brewer's wort) → kind of song
Wheat bran adds water 70%, and boiling is 30 minutes under the boiling 0.15Mpa condition, is cooled to 35 ℃ and connects triangular flask geotrichum candidum seed, and inoculum concentration 0.5% is incubated 35 ℃ of cultivations, and total incubation time 24h can go out the room and dry to moisture 10% and be geotrichum candidum kind song.
Yeast starter liquid is cultivated
Candida utili (Candida utilis ACCC 2102): available from Chinese agriculture microorganism fungus kind preservation administrative center; Candida arborea (Candida arborea AS 2.566): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences; Saccharomyces cerevisiae (Saccharomyces cerevisiae ACCC 2042): available from Chinese agriculture microorganism fungus kind preservation administrative center.
Enlarge and cultivate flow process (three bacterial classification flow process unanimities, cultivate separately): former bacterium test tube → little triangular flask seed (liquid glucose 100ml, 8 ° of Be of pol) 30 ℃ of heat insulating culture 12h → change over to big triangular flask (liquid glucose 600ml, 8 ° of Be of pol), 30 ℃ of heat insulating culture 12h → change over to (syrup 12-13kg in the Ka Shi jar, 8 ° of Be expansion of pol cultivation) 12h → Ka Shi jar yeast starter is spread cultivation at the distiller's yeast cylinder, and (culture medium is that every cylinder is put clear water 300kg in 30 ℃ of cultivations, flour 30kg, wheat bran 10kg) total incubation time 20h is yeast starter liquid.
2. solid-state fermentation culture medium preliminary treatment
With wheat bran 60%, flour 3%, vinasse 15%, bean cake powder 20%, solid-state fermentation culture medium formed by urea 2% and water mixes with 1: 0.7 ratio, boiling was sterilized in 40 minutes under 0.15Mpa pressure, close inlet valve after the sterilization, shelving discharging in 40 minutes, with blower fan blast-cold material to 45 ℃, transfer PH to 6, in solid-state fermentation culture medium, add again by solid-state fermentation culture medium dry 0.02% AMS (enzyme work is in 5000U/ μ g enzyme, and the enzyme activity determination method is with reference to GB 8275-87), (enzyme work is in 50000U/g for 0.01% carbohydrase, the enzyme activity determination method is with reference to GB 8276-87) and 0.01% cellulase (enzyme work is in 20000U/g, the enzyme activity determination method is with reference to NY/T 912-2004 GB 8276-87), beat evenly with raising the bran machine, carried out preliminary treatment 2 hours.
3. inoculation
Through pretreated solid-state fermentation culture medium, ventilation blast-cold to 35 ℃, inoculate (by the culture medium dry) tanekoji of Rhizopus oryzae 2% respectively, yeast starter liquid (candida utili seed liquor, Candida arborea seed liquor, saccharomyces cerevisiae seed liquor 20: 20: 1) 12%, geotrichum candidum kind song 0.8% is raised bran machine secondary and is beaten and mix evenly, floating charge level, heat insulating culture, fermentation temperature are controlled at about 30 ℃, voluntarily fermented and cultured.
4. fermentation management
Fermentation temperature has mainly been managed in fermentation.Open temperature-controlled instrument, connect fan power, the temperature upper control limit is 35 ℃, is limited to 33 ℃ down.The diligent observation, diligent test.Temperature controller probe drop point wants correct, the degree of depth will reach 10cm (doing contrast but plug in thermometer on the limit), mainly prevent probe, temperature controller and connection instrument fault, begin after general 6 hours to heat up, wind is touring in the early stage used chamber, and is higher or expect that the temperature rise temperature is too quickly when weather temperature, but air door outside the opening chamber reaches the purpose of regulating growth temperature.Fermentation in general 30 hours finishes, and can strengthen air door, opens door, does not make the material temperature surpass 38 ℃, waits for out the room drying.
5. dry
Material can go out the room drying after cultivating maturation, and when weather is sunny, dry ground on the scene as far as possible, and one can save the energy, and two make microorganism keep more vigor.
During it rain, can only dry, expect temperature control early stage in 38 ℃, and later stage material temperature control is in 45 ℃, and moisture can go out the room less than 10%.
Be semi-finished product after the material drying, experience physical and chemical index and microbiological indicator detect, and reach yeast cells sum 〉=8 * 10
8Individual/gram, active yeast cell sum 〉=6 * 10
8Individual/gram, saccharifying enzymic activity 〉=200U/g, prolease activity 〉=200U/g is enzyme enriched active yeast feed.
Embodiment 3:
1. plant bent and the seed liquor preparation
Tanekoji of Rhizopus oryzae is cultivated
Rhizopus oryzae (Rhizopus oryzae AS 3.866): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: wheat bran test tube (original seed) → triangular flask seed → bent box kind song (wheat bran) → tanekoji of Rhizopus oryzae
Wheat bran adds water 72.5%, 0.12Mpa boiling is 30 minutes under the condition, is cooled to the Rhizopus oryzae that 35 ℃ of inoculations are cultivated through triangular flask, inoculum concentration 0.3%, be incubated 30 ℃ of cultivations, heat up through the germination of 12h bacterial classification, go up bent box and cultivate, total incubation time 33h, can go out the room drying, bake out temperature does not surpass 38 ℃ early stage, and the later stage does not surpass 45 ℃, and moisture 10% is the Rhizopus oryzae sort of quyi.
The geotrichum candidum kind is bent cultivates
Geotrichum candidum (Geotrichum candidum AS 2.361): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: slant tube (original seed) → slant tube → triangular flask seed (brewer's wort) → kind of song
Wheat bran adds water 65%, and boiling is 30 minutes under the boiling 0.12Mpa condition, is cooled to 35 ℃ and connects triangular flask geotrichum candidum seed, and inoculum concentration 0.5% is incubated 34 ℃ of cultivations, and total incubation time 24h can go out the room and dry to moisture 10% and be geotrichum candidum kind song.
Yeast starter liquid is cultivated
Candida utili (Candida utilis ACCC 2102): available from Chinese agriculture microorganism fungus kind preservation administrative center; Candida arborea (Candida arborea AS 2.566): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences; Saccharomyces cerevisiae (Saccharomyces cerevisiae ACCC 2042): available from Chinese agriculture microorganism fungus kind preservation administrative center.
Enlarge and cultivate flow process (three bacterial classification flow process unanimities, cultivate separately): former bacterium test tube → little triangular flask seed (liquid glucose 100ml, 7.5 ° of Be of pol) 30 ℃ of heat insulating culture 11h → change over to big triangular flask (liquid glucose 600ml, 7.5 ° of Be of pol), 30 ℃ of heat insulating culture 11h → change over to (syrup 12.5kg in the Ka Shi jar, 7.5 ° of Be expansion of pol cultivation) 11h → Ka Shi jar yeast starter is spread cultivation at the distiller's yeast cylinder, and (culture medium is that every cylinder is put clear water 250kg in 30 ℃ of cultivations, flour 30kg, wheat bran 10kg) total incubation time 19h is yeast starter liquid.
2. solid-state fermentation culture medium preliminary treatment
With wheat bran 50%, flour 6.5%, vinasse 17.5%, bean cake powder 22.5%, solid-state fermentation culture medium formed by urea 3.5% and water mixes with 1: 0.65 ratio, boiling was sterilized in 35 minutes under 0.12Mpa pressure, close inlet valve after the sterilization, shelving discharging in 35 minutes, with blower fan blast-cold material to 42.5 ℃, transfer PH5.7, in solid-state fermentation culture medium, add again by solid-state fermentation culture medium dry 0.015% AMS (enzyme work is in 5000U/ μ g enzyme, and the enzyme activity determination method is with reference to GB 8275-87), (enzyme work is in 50000U/g for 0.008% carbohydrase, the enzyme activity determination method is with reference to GB 8276-87) and 0.008% cellulase (enzyme work is in 20000U/g, the enzyme activity determination method is with reference to NY/T 912-2004 GB 8276-87), beat evenly with raising the bran machine, carried out preliminary treatment 1.5 hours.
3. inoculation
Through pretreated solid-state fermentation culture medium, ventilation blast-cold to 34 ℃, inoculate (by the culture medium dry) tanekoji of Rhizopus oryzae 1.25% respectively, yeast starter liquid (candida utili seed liquor, Candida arborea seed liquor, saccharomyces cerevisiae seed liquor 15: 15: 1) 12%, geotrichum candidum kind song 0.6% is raised bran machine secondary and is beaten and mix evenly, floating charge level, heat insulating culture, fermentation temperature are controlled at about 30 ℃, voluntarily fermented and cultured.
4. fermentation management
Fermentation temperature has mainly been managed in fermentation.Open temperature-controlled instrument, connect fan power, the temperature upper control limit is 35 ℃, is limited to 33 ℃ down.The diligent observation, diligent test.Temperature controller probe drop point wants correct, the degree of depth will reach 10cm (doing contrast but plug in thermometer on the limit), mainly prevent probe, temperature controller and connection instrument fault, begin after general 6 hours to heat up, wind is touring in the early stage used chamber, and is higher or expect that the temperature rise temperature is too quickly when weather temperature, but air door outside the opening chamber reaches the purpose of regulating growth temperature.Finish through fermentation in 29 hours, can strengthen air door, open door, do not make the material temperature surpass 38 ℃, wait for out the room drying.
5. dry
Material can go out the room drying after cultivating maturation, and when weather is sunny, dry ground on the scene as far as possible, and one can save the energy, and two make microorganism keep more vigor.
During it rain, can only dry, expect temperature control early stage in 38 ℃, and later stage material temperature control is in 45 ℃, and moisture can go out the room less than 10%.
Be semi-finished product after the material drying, experience physical and chemical index and microbiological indicator detect, and reach yeast cells sum 〉=8 * 10
8Individual/gram, active yeast cell sum 〉=6 * 10
8Individual/gram, saccharifying enzymic activity 〉=200U/g, prolease activity 〉=200U/g is enzyme enriched active yeast feed.
Embodiment 4:
1. plant bent and the seed liquor preparation
Tanekoji of Rhizopus oryzae is cultivated
Rhizopus oryzae (Rhizopus oryzae AS 3.866): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.
Enlarge and cultivate flow process: wheat bran test tube (original seed) → triangular flask seed → bent box kind song (wheat bran) → tanekoji of Rhizopus oryzae
Wheat bran adds water 72.5%, 0.12Mpa boiling is 30 minutes under the condition, is cooled to the Rhizopus oryzae that 35 ℃ of inoculations are cultivated through triangular flask, inoculum concentration 0.3%, be incubated 30 ℃ of cultivations, heat up through the germination of 12h bacterial classification, go up bent box and cultivate, total incubation time 33h, can go out the room drying, bake out temperature does not surpass 38 ℃ early stage, and the later stage does not surpass 45 ℃, and moisture 10% is the Rhizopus oryzae sort of quyi.
The geotrichum candidum kind is bent cultivates
Geotrichum candidum (Geotrichum candidum AS 2.361): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: slant tube (original seed) → slant tube → triangular flask seed (brewer's wort) → kind of song
Wheat bran adds water 65%, and boiling is 30 minutes under the boiling 0.12Mpa condition, is cooled to 35 ℃ and connects triangular flask geotrichum candidum seed, and inoculum concentration 0.5% is incubated 34 ℃ of cultivations, and total incubation time 24h can go out the room and dry to moisture 10% and be geotrichum candidum kind song.
Yeast starter liquid is cultivated
Candida utili (Candida utilis ACCC 2102): available from Chinese agriculture microorganism fungus kind preservation administrative center; Candida arborea (Candida arborea AS 2.566): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences; Saccharomyces cerevisiae (Saccharomyces cerevisiae ACCC 2042): available from Chinese agriculture microorganism fungus kind preservation administrative center.
Enlarge and cultivate flow process (three bacterial classification flow process unanimities, cultivate separately): former bacterium test tube → little triangular flask seed (liquid glucose 100ml, 7.5 ° of Be of pol) 30 ℃ of heat insulating culture 11h → change over to big triangular flask (liquid glucose 600ml, 7.5 ° of Be of pol), 30 ℃ of heat insulating culture 11h → change over to (syrup 12.5kg in the Ka Shi jar, 7.5 ° of Be expansion of pol cultivation) 11h → Ka Shi jar yeast starter is spread cultivation at the distiller's yeast cylinder, and (culture medium is that every cylinder is put clear water 250kg in 30 ℃ of cultivations, flour 30kg, wheat bran 10kg) total incubation time 19h is yeast starter liquid.
2. solid-state fermentation culture medium preliminary treatment
With wheat bran 50%, flour 6.5%, vinasse 17.5%, bean cake powder 22.5%, solid-state fermentation culture medium formed by urea 3.5% and water mixes with 1: 0.65 ratio, boiling was sterilized in 35 minutes under 0.12Mpa pressure, close inlet valve after the sterilization, shelving discharging in 35 minutes, with blower fan blast-cold material to 42.5 ℃, transfer PH5.7, in solid-state fermentation culture medium, add again by solid-state fermentation culture medium dry 0.015% AMS (enzyme work is in 5000U/ μ g enzyme, and the enzyme activity determination method is with reference to GB 8275-87), (enzyme work is in 50000U/g for 0.008% carbohydrase, the enzyme activity determination method is with reference to GB 8276-87) and 0.008% cellulase (enzyme work is in 20000U/g, the enzyme activity determination method is with reference to NY/T 912-2004 GB 8276-87), beat evenly with raising the bran machine, carried out preliminary treatment 1.5 hours.
3. inoculation
Through pretreated solid-state fermentation culture medium, ventilation blast-cold to 34 ℃, inoculate (by the culture medium dry) tanekoji of Rhizopus oryzae 0.5% respectively, yeast starter liquid (candida utili seed liquor, Candida arborea seed liquor, saccharomyces cerevisiae seed liquor 20: 20: 1) 12%, geotrichum candidum kind song 0.8% is raised bran machine secondary and is beaten and mix evenly, floating charge level, heat insulating culture, fermentation temperature are controlled at about 30 ℃, voluntarily fermented and cultured.
4. fermentation management
Fermentation temperature has mainly been managed in fermentation.Open temperature-controlled instrument, connect fan power, the temperature upper control limit is 35 ℃, is limited to 33 ℃ down.The diligent observation, diligent test.Temperature controller probe drop point wants correct, the degree of depth will reach 10cm (doing contrast but plug in thermometer on the limit), mainly prevent probe, temperature controller and connection instrument fault, begin after general 6 hours to heat up, wind is touring in the early stage used chamber, and is higher or expect that the temperature rise temperature is too quickly when weather temperature, but air door outside the opening chamber reaches the purpose of regulating growth temperature.Finish through fermentation in 29 hours, can strengthen air door, open door, do not make the material temperature surpass 38 ℃, wait for out the room drying.
5. dry
Material can go out the room drying after cultivating maturation, and when weather is sunny, dry ground on the scene as far as possible, and one can save the energy, and two make microorganism keep more vigor.
During it rain, can only dry, expect temperature control early stage in 38 ℃, and later stage material temperature control is in 45 ℃, and moisture can go out the room less than 10%.
Be semi-finished product after the material drying, experience physical and chemical index and microbiological indicator detect, and reach yeast cells sum 〉=8 * 10
8Individual/gram, active yeast cell sum 〉=6 * 10
8Individual/gram, saccharifying enzymic activity 〉=200U/g, prolease activity 〉=200U/g is enzyme enriched active yeast feed.
Embodiment 5:
1. plant bent and the seed liquor preparation
Tanekoji of Rhizopus oryzae is cultivated
Rhizopus oryzae (Rhizopus oryzae AS 3.866): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: wheat bran test tube (original seed) → triangular flask seed → bent box kind song (wheat bran) → tanekoji of Rhizopus oryzae
Wheat bran adds water 72.5%, 0.12Mpa boiling is 30 minutes under the condition, is cooled to the Rhizopus oryzae that 35 ℃ of inoculations are cultivated through triangular flask, inoculum concentration 0.3%, be incubated 30 ℃ of cultivations, heat up through the germination of 12h bacterial classification, go up bent box and cultivate, total incubation time 33h, can go out the room drying, bake out temperature does not surpass 38 ℃ early stage, and the later stage does not surpass 45 ℃, and moisture 10% is the Rhizopus oryzae sort of quyi.
The geotrichum candidum kind is bent cultivates
Geotrichum candidum (Geotrichum candidum AS 2.361): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: slant tube (original seed) → slant tube → triangular flask seed (brewer's wort) → kind of song
Wheat bran adds water 65%, and boiling is 30 minutes under the boiling 0.12Mpa condition, is cooled to 35 ℃ and connects triangular flask geotrichum candidum seed, and inoculum concentration 0.5% is incubated 34 ℃ of cultivations, and total incubation time 24h can go out the room and dry to moisture 10% and be geotrichum candidum kind song.
Yeast starter liquid is cultivated
Candida utili (Candida utilis ACCC 2102): available from Chinese agriculture microorganism fungus kind preservation administrative center; Candida arborea (Candida arborea AS 2.566): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences; Saccharomyces cerevisiae (Saccharomyces cerevisiae ACCC 2042): available from Chinese agriculture microorganism fungus kind preservation administrative center.
Enlarge and cultivate flow process (three bacterial classification flow process unanimities, cultivate separately): former bacterium test tube → little triangular flask seed (liquid glucose 100ml, 7.5 ° of Be of pol) 30 ℃ of heat insulating culture 11h → change over to big triangular flask (liquid glucose 600ml, 7.5 ° of Be of pol), 30 ℃ of heat insulating culture 11h → change over to (syrup 12.5kg in the Ka Shi jar, 7.5 ° of Be expansion of pol cultivation) 11h → Ka Shi jar yeast starter is spread cultivation at the distiller's yeast cylinder, and (culture medium is that every cylinder is put clear water 250kg in 30 ℃ of cultivations, flour 30kg, wheat bran 10kg) total incubation time 19h is yeast starter liquid.
2. solid-state fermentation culture medium preliminary treatment
With wheat bran 50%, flour 6.5%, vinasse 17.5%, bean cake powder 22.5%, solid-state fermentation culture medium formed by urea 3.5% and water mixes with 1: 0.65 ratio, boiling was sterilized in 35 minutes under 0.12Mpa pressure, close inlet valve after the sterilization, shelving discharging in 35 minutes, with blower fan blast-cold material to 42.5 ℃, transfer PH5.7, in solid-state fermentation culture medium, add again by solid-state fermentation culture medium dry 0.015% AMS (enzyme work is in 5000U/ μ g enzyme, and the enzyme activity determination method is with reference to GB 8275-87), (enzyme work is in 50000U/g for 0.008% carbohydrase, the enzyme activity determination method is with reference to GB 8276-87) and 0.008% cellulase (enzyme work is in 20000U/g, the enzyme activity determination method is with reference to NY/T 912-2004 GB 8276-87), beat evenly with raising the bran machine, carried out preliminary treatment 1.5 hours.
3. inoculation
Through pretreated solid-state fermentation culture medium, ventilation blast-cold to 34 ℃, inoculate (by the culture medium dry) tanekoji of Rhizopus oryzae 2% respectively, yeast starter liquid (candida utili seed liquor, Candida arborea seed liquor, saccharomyces cerevisiae seed liquor 10: 10: 1) 12%, geotrichum candidum kind song 0.8% is raised bran machine secondary and is beaten and mix evenly, floating charge level, heat insulating culture, fermentation temperature are controlled at about 30 ℃, voluntarily fermented and cultured.
4. fermentation management
Fermentation temperature has mainly been managed in fermentation.Open temperature-controlled instrument, connect fan power, the temperature upper control limit is 35 ℃, is limited to 33 ℃ down.The diligent observation, diligent test.Temperature controller probe drop point wants correct, the degree of depth will reach 10cm (doing contrast but plug in thermometer on the limit), mainly prevent probe, temperature controller and connection instrument fault, begin after general 6 hours to heat up, wind is touring in the early stage used chamber, and is higher or expect that the temperature rise temperature is too quickly when weather temperature, but air door outside the opening chamber reaches the purpose of regulating growth temperature.Finish through fermentation in 29 hours, can strengthen air door, open door, do not make the material temperature surpass 38 ℃, wait for out the room drying.
5. dry
Material can go out the room drying after cultivating maturation, and when weather is sunny, dry ground on the scene as far as possible, and one can save the energy, and two make microorganism keep more vigor.
During it rain, can only dry, expect temperature control early stage in 38 ℃, and later stage material temperature control is in 45 ℃, and moisture can go out the room less than 10%.
Be semi-finished product after the material drying, experience physical and chemical index and microbiological indicator detect, and reach yeast cells sum 〉=8 * 10
8Individual/gram, active yeast cell sum 〉=6 * 10
8Individual/gram, saccharifying enzymic activity 〉=200U/g, prolease activity 〉=200U/g is enzyme enriched active yeast feed.
Embodiment 6:
1. plant bent and the seed liquor preparation
Tanekoji of Rhizopus oryzae is cultivated
Rhizopus oryzae (Rhizopus oryzae AS 3.866): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: wheat bran test tube (original seed) → triangular flask seed → bent box kind song (wheat bran) → tanekoji of Rhizopus oryzae
Wheat bran adds water 72.5%, 0.12Mpa boiling is 30 minutes under the condition, is cooled to the Rhizopus oryzae that 35 ℃ of inoculations are cultivated through triangular flask, inoculum concentration 0.3%, be incubated 30 ℃ of cultivations, heat up through the germination of 12h bacterial classification, go up bent box and cultivate, total incubation time 33h, can go out the room drying, bake out temperature does not surpass 38 ℃ early stage, and the later stage does not surpass 45 ℃, and moisture 10% is the Rhizopus oryzae sort of quyi.
The geotrichum candidum kind is bent cultivates
Geotrichum candidum (Geotrichum candidum AS 2.361): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences.Enlarge and cultivate flow process: slant tube (original seed) → slant tube → triangular flask seed (brewer's wort) → kind of song
Wheat bran adds water 65%, and boiling is 30 minutes under the boiling 0.12Mpa condition, is cooled to 35 ℃ and connects triangular flask geotrichum candidum seed, and inoculum concentration 0.5% is incubated 34 ℃ of cultivations, and total incubation time 24h can go out the room and dry to moisture 10% and be geotrichum candidum kind song.
Yeast starter liquid is cultivated
Candida utili (Candida utilis ACCC 2 102): available from Chinese agriculture microorganism fungus kind preservation administrative center; Candida arborea (Candida arborea AS 2.566): available from DSMZ of Institute of Micro-biology of the Chinese Academy of Sciences; Saccharomyces cerevisiae (Saccharomyces cerevisiae ACCC 2042): available from Chinese agriculture microorganism fungus kind preservation administrative center.
Enlarge and cultivate flow process (three bacterial classification flow process unanimities, cultivate separately): former bacterium test tube → little triangular flask seed (liquid glucose 100ml, 7.5 ° of Be of pol) 30 ℃ of heat insulating culture 11h → change over to big triangular flask (liquid glucose 600ml, 7.5 ° of Be of pol), 30 ℃ of heat insulating culture 11h → change over to (syrup 12.5kg in the Ka Shi jar, 7.5 ° of Be expansion of pol cultivation) 11h → Ka Shi jar yeast starter is spread cultivation at the distiller's yeast cylinder, and (culture medium is that every cylinder is put clear water 250kg in 30 ℃ of cultivations, flour 30kg, wheat bran 10kg) total incubation time 19h is yeast starter liquid.
2. solid-state fermentation culture medium preliminary treatment
With wheat bran 50%, flour 6.5%, vinasse 17.5%, bean cake powder 22.5%, solid-state fermentation culture medium formed by urea 3.5% and water mixes with 1: 0.65 ratio, boiling was sterilized in 35 minutes under 0.12Mpa pressure, close inlet valve after the sterilization, shelving discharging in 35 minutes, with blower fan blast-cold material to 42.5 ℃, transfer PH5.7, in solid-state fermentation culture medium, add again by solid-state fermentation culture medium dry 0.015% AMS (enzyme work is in 5000U/ μ g enzyme, and the enzyme activity determination method is with reference to GB 8275-87), (enzyme work is in 50000U/g for 0.008% carbohydrase, the enzyme activity determination method is with reference to GB 8276-87) and 0.008% cellulase (enzyme work is in 20000U/g, the enzyme activity determination method is with reference to NY/T 912-2004 GB 8276-87), beat evenly with raising the bran machine, carried out preliminary treatment 1.5 hours.
3. inoculation
Through pretreated solid-state fermentation culture medium, ventilation blast-cold to 34 ℃, inoculate (by the culture medium dry) tanekoji of Rhizopus oryzae 2% respectively, yeast starter liquid (candida utili seed liquor, Candida arborea seed liquor, saccharomyces cerevisiae seed liquor 20: 20: 1) 12%, geotrichum candidum kind song 0.4% is raised bran machine secondary and is beaten and mix evenly, floating charge level, heat insulating culture, fermentation temperature are controlled at about 30 ℃, voluntarily fermented and cultured.
4. fermentation management
Fermentation temperature has mainly been managed in fermentation.Open temperature-controlled instrument, connect fan power, the temperature upper control limit is 35 ℃, is limited to 33 ℃ down.The diligent observation, diligent test.Temperature controller probe drop point wants correct, the degree of depth will reach 10cm (doing contrast but plug in thermometer on the limit), mainly prevent probe, temperature controller and connection instrument fault, begin after general 6 hours to heat up, wind is touring in the early stage used chamber, and is higher or expect that the temperature rise temperature is too quickly when weather temperature, but air door outside the opening chamber reaches the purpose of regulating growth temperature.Finish through fermentation in 29 hours, can strengthen air door, open door, do not make the material temperature surpass 38 ℃, wait for out the room drying.
5. dry
Material can go out the room drying after cultivating maturation, and when weather is sunny, dry ground on the scene as far as possible, and one can save the energy, and two make microorganism keep more vigor.
During it rain, can only dry, expect temperature control early stage in 38 ℃, and later stage material temperature control is in 45 ℃, and moisture can go out the room less than 10%.
Be semi-finished product after the material drying, experience physical and chemical index and microbiological indicator detect, and reach yeast cells sum 〉=8 * 10
8Individual/gram, active yeast cell sum 〉=6 * 10
8Individual/gram, saccharifying enzymic activity 〉=200U/g, prolease activity 〉=200U/g is enzyme enriched active yeast feed.
Application example
In triennium in by the end of October, 2004, this seminar is plant of family surplus priority Zhejiang Hangzhou, Ningbo, Jinhua etc. 10, compares test with enzyme enriched active yeast of the present invention, and the lab analysis of physical and chemical index and productivity application show:
Application example 1: enzyme enriched active yeast is to the influence of 0-28 age in days meat chicken production performance
Group | Control group | Test group |
The chicken number | 150 | 150 |
Average starting weight (g) | 39.83±0.64
a | 40.87±1.8
a |
Average end heavy (g) | 586.5±105.6
a | 622.7±80.6
a |
Average daily gain (g) | 19.40±3.77
a | 20.75±2.88
a |
The material anharmonic ratio | 2.15±0.01
a | 2.03±0.06
b |
Survival rate (%) | 92.0±2.00
a | 95.3±3.06
a |
The result shows: the 0-28 age in days, the test group daily ration substitutes 3% dregs of beans with 3% high-activity yeast, and the average end of test group is heavy, average daily gain, survival rate improve 6.17% (P>0.05), 6.96% (P>0.05) and 3.59% (P>0.05) than control group respectively.Test group material anharmonic ratio is than control group decline 5.58% (P<0.05).
Application example 2: enzyme enriched active yeast is to the influence of 0-49 age in days meat chicken production performance
Group | Control group | Test group |
The chicken number | 150 | 150 |
Average starting weight (g) | 39.83±0.64
a | 40.87±1.8
a |
Average end heavy (g) | 1497.0±202.6
a | 1627.8±182.3
b |
Average daily gain (g) | 29.74±3.77
a | 32.39±2.88
b |
The material anharmonic ratio | 2.46±0.08
a | 2.34±0.09
a |
Survival rate | 92.0±2.00
a | 95.3±3.06
a |
The result shows, the 0-49 age in days, the test group daily ration substitutes 3% dregs of beans with 3% high-activity yeast, and the average end of test group is heavy, average daily gain, survival rate improve 8.74% (P<0.05), 8.91% (P<0.05) and 3.59% (P>0.05) than control group respectively.Test group material anharmonic ratio is than control group decline 4.88% (P>0.05).
Application example 3: the active yeast of complex enzyme is to the influence of sow reproductive performance
|
Produce the young number of living |
Nascent litter weight (Kg) |
Birth weight (Kg) |
Control group |
10.0±1.4 |
12.56±1.32 |
1.26±0.10 |
Test group |
10.7±1.0 |
14.71±1.58 |
1.38±0.15 |
By table as seen, the active yeast of complex enzyme has certain influence to sow reproductive performance.Produce the young number of living, newborn piglet litter weight and the comparison of piglet birth weight test group and you can well imagine high by 7.0% (P>0.05), 17.12% (P>0.05) and 9.52% (P>0.05) according to component.
The active yeast of complex enzyme is to the influence of sucking pig production performance
Application example 4: the active yeast of complex enzyme is to the influence of sucking pig production performance
| Wean counterpoise (Kg) | Daily gain (g) | Survival rate (%) |
Control group | 8.02±0.24 | 242±16 | 92.37±0.07 |
Test group | 8.58±0.17 | 257±21 | 95.48±0.05 |
Can be seen Table by table: the active yeast of complex enzyme has certain influence to the sucking pig production performance.Wean counterpoise, daily gain and the comparison of survival rate test group be you can well imagine high by 6.98% (P>0.05), 6.20% (P>0.05) and 3.37% (P>0.05) according to component.
Application example 5: enzyme enriched active yeast is to the influence of daily ration total energy and crude protein apparent digestibility
Group | Control group | Test group I | Test group II |
The total energy apparent digestibility | 77.17±1.05
a | 81.79±1.56
b | 76.95±0.94 |
Thick protein apparent digestibility (%) | 72.98±1.63
a | 77.25±1.02
b | 72.67±1.23
a |
By table as seen, the application enzyme enriched active yeast has appreciable impact to the apparent digestibility of test pig daily ration total energy and crude protein.Compare with common yeast group with control group, the apparent digestibility of daily ration total energy improves 6.0% (P<0.05) and 6.3% (P<0.05) respectively, and the apparent digestibility of crude protein improves 5.9% (P<0.05) and 6.3% (P<0.05) respectively.Control group and common yeast group no significant difference.
Application example 6: enzyme enriched active yeast is to the influence of test pig production performance
Group | Control group | Test group I | Test group II |
Starting weight (Kg) | 21.12±0.23
a | 21.08±0.18
a | 20.97±0.31
a |
End heavy (Kg) | 38.43±0.81
a | 39.77±0.58
a | 38.44±0.73
a |
Average daily gain (g) | 540±29
a | 586±37
b | 546±41
a |
Average daily ingestion amount (g) | 1402±39
a | 1454±43
a | 1426±33
a |
The material anharmonic ratio | 2.59±0.19
a | 2.37±0.14
a | 2.61±0.23
a |
Diarrhea rate (%) | 6.61±1.21
a | 3.70±0.92
b | 6.08±0.92
a |
By table 2-2 as seen: use enzyme enriched active yeast and bring up again high by 3.5% (P>0.05) and 3.5% (P>0.05) than the average end of control group and common yeast group; Average daily gain improves 8.5% (P<0.05) and 7.3% (P<0.05); Material anharmonic ratio descended 8.5% (P<0.05) (P>0.05) and 9.2% (P<0.05); Test pig diarrhea frequency descend respectively 44.0% (P<0.05) and 39.1% (P<0.05).Production performance no significant difference between control group and common yeast group.